Hettich AxisDrive IPS Service manual

Operating and mounting instructions
AxisDrive

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(Original)
Operating and Mounting Instructions
according to EC Machinery Directive 2006/42/EC,
Appendix VI for the Incomplete Machine
Double drive for adjustment of comfort beds
for use at home
Type: AxisDrive
Produced for: Hettich Franke GmbH & Co. KG
Hinter dem Ziegelwasen 6/1
72336 Balingen
Year of build: 2016
Date / status: 2016-02-03
Preface
Contact:
Hettich Franke GmbH & Co. KG
Hinter dem Ziegelwasen 6/1
72336 Balingen
Copyright for the operating and mounting instructions
© 2016 by Hettich Franke GmbH & Co. KG
The copyright in these operating and mounting instructions
shall remain with Hettich Franke GmbH & Co. KG.
These operating and mounting instructions are intended for
the mounting staff. They contain technical provisions and
drawings that must not be wholly or partially reproduced,
distributed or used or disclosed to others for competitive
purposes without authorisation.
Read these operating and mounting instructions
with care to acquire thorough knowledge
regarding the double drive and how to mount it.
Mount the double drive according to these
instructions to prevent injury and damage to the
double drive. Do not install the double drive based
on your assumptions.
Keep these operating and mounting instructions
at hand and check them if you are uncertain
about how to perform any procedure.
The operating and mounting instructions are a
separate part of the overall documentation.
The overall documentation must be made
available to the mounting, operating and
maintenance staff.
Warning

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Table of Contents
Subject Page
Preface 2
Table of Contents 3
List of Figures 4
1. Introduction 5
1.1 Notes on signs, symbols and marks 5
1.2 Notes for the operator 6
2. General 7
2.1 Intended use 7
2.2 Foreseeable misuse 7
2.3 Scope of delivery 8
2.4 Liability 8
3. Safety 9
3.1 Safety notes for the user company 10
3.2 Safety notes for the operating staff 10
3.3 Nameplate 11
4. Description of the Product 12
4.1 Technical data 12
4.2 Device components 12
4.2.1 Dimensions of the housing and handset / transmitter 13
4.2.2 Dimensions of the motor hook / fittings 13
5. Transport and Mounting 14
5.1 Transport 14
5.2 Mounting 14
5.2.1 Installing the double drive and handset / transmitter 15
5.2.2 Installing the Stress relief 15
5.2.3 Electrical connection 16
5.2.4 Connection of the block battery 16
6. Commissioning 17
6.1 Initial commissioning 17
6.1.2 Connecting the handset / transmitter 18
6.1.3 Connecting the power supply cable 18
7. Operation 19
7.1 Basic functions 19
7.1.1 Commissioning the AxisDrive IPS 20
7.1.2 Commissioning the AxisDrive IPS RF 20
7.2 Emergency lowering functions 21
8. Troubleshooting 22
8.1 Safety notes 22
8.2 Faults 23
8.2.1 Possible faults and removal 23
9. Maintenance and Servicing 24
9.1 Maintenance 24
9.2 Care and cleaning 24
10. Decommissioning 25
11 Disposal 26
11.1 Environmental protection 26
11.2 Scrapping 27
12. EC Declaration of Incorporation 28

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List of Figures
Figure Page
Fig. 1: AxisDrive IPS / IPS RF 8
Fig. 2: Handset cable 8
Fig. 3: Transmitter 8
Fig. 4: Nameplate 11
Fig. 5: Boxspring bed 12
Fig. 6: Slatted bed frame 12
Fig. 7: Sliding covers 12
Fig. 8: Dimensions AxisDrive IPS 13
Fig. 9: Dimensions AxisDrive IPS RF 13
Fig. 10: Dimensions handset cable 13
Fig. 11: Dimensions transmitter 13
Fig. 12: Position of motor hooks / fittings for mot. adjustment 13
Fig. 13: Disassembly of the sliding covers 15
Fig. 14: Mounting at the slatted bed frame 15
Fig. 15: Stress relief 15
Fig. 16: Block battery 16
Fig. 17: Key assignment remote control 19
Fig. 18: Commissioning AxisDrive IPS 20
Fig. 19: Commissioning AxisDrive IPS RF 20

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1. Introduction
The operating and mounting instructions are to make it easier
for you to get to know the double drive and to use its
intended applications.
The operating and mounting instructions contain important
information for safe and professional mounting of the double
drive. Observing them will help avoid dangers, reduce repair
costs and downtimes, and to increase reliability and service
life.
Present national provisions on accident prevention and
environmental protection are also applicable.
The operating and mounting instructions must be read and
used by every person who is charged with work at the
components,
such as:
Mounting
Operation
including troubleshooting in the
scope of work, maintenance, disposal
Maintenance
Servicing, inspection, repair and
Transport
1.1 Notes on signs, symbols and marks
The safety notes in the operating and mounting instructions
are structured as follows:
Danger!
This danger note indicates a directly dangerous
situation that will lead to death or severe injury
if the safety measures are not observed.
Danger
Warning
Warning!
This danger note indicates a potentially
dangerous situation that may lead to death or
severe injury if the safety measures are not
observed.
Caution
Caution!
This danger note indicates a potentially
dangerous situation that may lead to minor or
light injury if the safety measures are not
observed.
Note
This note indicates possible property damage or
a process of special interest / importance that
may arise if the safety measures are not
observed.

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1. Introduction
1.2 Notes for the operator
In addition to these operating and mounting instructions and
the rules on accident prevention that are binding in the
country of use or at the site of use, the recognised technical
rules for safety-compatible and professional work must be
observed as well.
The operator of the double drive must not perform any
attachments or conversions to modifications of the unit that
may impair safety without the manufacturer's approval.
Components used must comply with the technical
requirements specified by the manufacturer.
Only deploy trained or instructed staff and clearly specify the
responsibilities of staff for operation, maintenance and repair.
Always subject your end product (comfort bed /
slatted bed frame) to a risk assessment, so that
you will be able to react to possible residual
dangers, e.g. by constructional measures or by
information in the operating instructions and /
or by safety notes on your product).
Note

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2. General
2.1 Intended use
This double drive is only meant for mounting and subsequent
use on beds, slatted bed frames and/or boxspring beds for
lifting and lowering the head and foot sections. The double
drive thus is only intended for this purpose.
Any other or additional use, e.g. outside of the technical
specifications (see chapter 4.1) is deemed misuse and not
intended.
2.2 Foreseeable misuse
The items named are some of the residual dangers that may
occur in spite of prohibitions and that may endanger the
health of employees.
The safety requirements that are defined in the operating
safety regulations must be observed by the operator.
Violations will lead to exclusion of any liability of the
manufacturer. When any persons who are not authorised to
do this by Hettich Franke manipulate the system, all warranty
and liability claims regarding the double drive will also expire.
This shall also apply in case of improper installation or
removal, improper use, unprofessional treatment and wrong
operation, or if Hettich Franke is not at fault for damage for
any other reasons.
Warning!
This danger note indicates a potentially
dangerous situation that may lead to death or
severe injury if the safety measures are not
observed.
Misuse may cause dangers!
The double drive is not permitted for use in
medical areas (e.g. hospitals, pensioners' or
nursing homes, etc.).
Foreseeable misuse shall specifically include
the following:
Operation in moist environments or outdoors
Operation in environments with flammable or
explosive gases or steams
Operation outside of the maximum forces
indicated on the name plate
Operation without a bed frame, directly on
the
floor
To lift loads, etc.
For any other use that is not intended use
Warning Warning

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2.3 Scope of delivery
The following parts may be assembled as required for
installation of a comfort bed / slatted bed frame:
Fig. 1: AxisDrive IPS / IPS RF
The following accessories are available for the system:
Fig. 2: Fig. 3:
Handset cable Transmitter
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2. General
2.4 Liability
Defects must only be removed by qualified staff.
The manufacturer's liability shall be limited to damage
caused at intended use. The manufacturer shall not be
liable for safety defects that are not recognisable yet
according to the current state of the art.
Violations:
of safety notes for the operating staff
of the notes regarding special dangers
of the prohibition of independent conversion and
modification
of the use of components not released by the
manufacturer
shall exclude liability of the manufacturer for
consequences.

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3. Safety
The operating and mounting instructions use the following
marks for danger points (purs. to ASR A1.3):
Danger to children!
Keep children away from packaging and
mounting material. Among others, there is a
danger of suffocation and danger of swallowing
of small parts.
This device may be used by children at least 8
years old and by persons with reduced physical,
sensory or mental skills or lack of experience, as
long as they are supervised or instructed in the
safe use of the device and understand the
resulting dangers. Children must not play with
the device. Cleaning and user maintenance
must not be performed by children without
supervision.
Danger from electric shock!
There is a danger to life from electric shock at
improper work at live parts!
Work at electrical equipment must only be
performed by authorised electricians!
Danger of fire!
Observe the relevant provisions on fire
protection. In case of fire, disconnect the
double drive from the mains by the mains plug.
The mains plug therefore must be accessible at
all times in operation, so that it can be pulled
from the socket quickly in emergency.
Danger of injury!
There is a danger of injury from moving parts.
Before performing any work at the double drive,
disconnect the power supply and secure the
power supply cable against accidental activation!
Warning of tripping danger!
Ensure that there are no loose cables in the
walking area on the floor and in the air. This
prevents tripping danger.
Warning of hand injury!
There is the danger of hands being crushed or
otherwise damaged.
Never reach into moving parts!
Start moving the double drive only when no
persons are present in the danger area anymore!
Warning of crushing danger!
Never place any objects or body parts
between the adjusted head or foot section.
Warning of overload!
Avoid electrical and mechanical overload, as well
as permanent operation of the double drive for
more than two minutes.
Do not stand on the slatted bed frame.
Do not sit on the raised head or foot section.
The slatted bed frame is not designed for this
stress.
Use the slatted bed frame only for its intended
purpose and do not overload it.
Warning
Warning
Warning
Caution
Caution
Danger
Danger
Danger

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3. Safety
3.1 Safety notes for the user company
All persons charged with operation of the double drive
(including supervisors) must be familiar with the chapter
"Safety Notes". The safety notes must be observed.
The double drive must only be operated in an impeccable
condition. The user company must assign clear competences,
e.g. for maintenance, cleaning or repair, and observe the
required training condition for such work.
In addition to this, observe the safety provisions and
employers' liability insurance association provisions in the
country of use.
Do not perform any work that impairs operational safety.
Always use suitable tools for the respective work and remove
the tools after completing the work.
3.2 Safety notes for the operating staff
The double drive must only be taken into operation when
completely mounted in dry rooms and ready for operation.
Protect the double drive from moisture.
The generally recognised safety-technical and occupational-
medicine rules and the accident prevention provisions must be
observed.
Do not take the double drive into operation if the mains plug
is defective or the double drive has any other visible damage.
Do not replace damaged cables or mains plugs on your own,
but contact a specialist workshop.
Work at the mains connection line must only be performed by
specialist staff.
During commissioning, the operator must ensure that all
safety and protection devices, as well as the operating
elements, work correctly and that there is no damage.
Only operate the slatted bed frame for home use.
Pull the mains plug before relocating the slatted bed frame.
Take the double drive out of operation at once when unusual
events (noise, fumes, smoke, etc.) occur at the double drive.
Disconnect the double drive from the power supply at once.
Have the double drive repaired by a specialist workshop. Only
take the slatted bed frame into operation again after the
repair.
Only operate the double drive in intermittent operation
(IO 2 min / 18 min)
Example: Permanent operation for two minutes at most, then
always take a break of at least 18 minutes.
Alternatively: Permanent operation for one minute, then
always take a break of at least nine minutes.
Avoid electrical and mechanical overload.

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3. Safety
3.3 Nameplate
The illustrated nameplate is an example. Its contents may
vary from yours.
Fig. 4: Nameplate
Data (acc. o nameplate) Meaning
AxisDrive IPS Model description
2.64.208.00.20 Reference No.
100 – 240 VAC Input voltage / mains connection
50 / 60 Hz Mains frequency
1,6 A Power consumption
Duty cycle: 10%
Max. 2 min / 18 min
Intermittent operation
Max. Force: 2 x 6500 N Pressure force
Prod. Date ww/yy Production date (week / year)
Stroke: Head 87 Foot 69 Indication of stroke
Serial-No. Serial number
Use in dry rooms
Protection class II
Protective class
Short-circuit-proof
Declaration of Conformity CE

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4.2 Device components
The double drive AxisDrive is an electro-motor-powered unit.
Using suitable fittings for motorized adjustment, the head and/or
foot section of boxspring beds (Fig. 5) or slatted bed frames
(Fig. 6) can be adjusted. The drive is controlled via handset cable
or transmitter (see 2.3 scope of delivery)
Fig. 5: Boxspring bed
Fig. 6: Slatted bed frame
The compact build has two linear adjustment units, as well as the
control and the mains unit, placed in an enclosed housing.
For tool-free installation, the two sliding covers must be
disconnected from the housing (Fig. 7).
Fig. 7: Sliding cover
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4. Description of the Product
4.1 Technical data
Designation: Double drive for adjustment of
comfort beds for use at home
Type: AxisDrive
Year of build: 2016
Site of setup: dry, closed rooms
Mains connection: 100 - 240 V ; 50/60 Hz
Power consumption: 1.6 A
Output: depending on load, 30-300 W
Standby power: ≤0.5 W
Stroke: e.g. 87 / 69 mm (head/foot section)
Pressure force: e.g. 2x 6500 N
Adjustment speed: max. 5,8 mm/s*
Adjustment noise in dB(A): ≤50 dB*
Dimensions
(length x width x height): 707 x 147 x 120 mm
Weight: 3.9 kg
Operating options: by handset cable or transmitter
Frequency range at
radio version: 2.4 GHz
Batteries for
transmitter: 2 AAA 1.5V
Batteries for
emergency lowering: 1 or 2 9V block batteries
type: 6LR61
Intermittent operation: max. 2 min. operation, then
18 min. out of operation
Ambient temperature
in operation: 10 °C to 40 °C
Storage-/
transport temperature: - 25 °C to 70 °C
Humidity
in operation
(non-condensing): 5 % to 85 %
Protection type: IP 20
* Idle, without load


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4. Description of the Product
4.2.1 Dimensions of the housing and handset cable/transmitter
Fig. 8: AxisDrive IPS
Fig. 9: AxisDrive IPS RF
Fig. 10: Handset cable
Fig. 11: Transmitter
4.2.2 Dimensions of the motor hooks/fittings for mot.
adjustment
Fig. 12: Position of motor hooks/fittings for mot. adjustment

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5. Transport and Mounting
5.1 Transport
Move the double drive / slatted bed frame only when powered
down (power cable disconnected from the mains).
5.2 Mounting
Mounting errors may cause fatigue breaks at the double drive.
Mount the drive in the slatted bed frame or boxspring bed
without producing any shear tension due to offset of the
electrical fittings. Observe parallelism and tolerances as
described in 4.2.2 Dimensions of the Motor hooks /
Electrical Fittings.
Observe the adjustment movement caused by the drive when
designing your bed.
Mount the double drive so that shearing and crushing
points are not accessible from the outside.
Danger to life from electric power!
The housing of the double drive must not be
opened, removed or damaged.
Before connecting the drive system, among
others correspondence of the electricity type and
mains voltage with the information on the name
plate of the mains unit must be observed.
Danger

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5. Transport and Mounting
5.2.1 Installing the double drive and handset cable/transmitter
1. Move the slatted bed frame into the basic position.
2. Disassemble the two sliding covers. . The holders 
for the fittings are now cleared.
3. Put the double drive into the right position. The holders
for the head and foot section must be assigned to the
respective fittings at the slatted bed frame. For this,
compare the symbols at the double drive.
4. For simpler installation, place the slatted bed frame on
its back so that the fittings for motorized adjustment
point up. Now push the double drive firmly over the
motor hooks until the tubes latch in the provided
U-shaped cut-out.
5. Push the sliding covers back onto the drive until they
latch. The double drive is firmly connected to the slatted
bed frame.
6. Perform commissioning.
5.2.2 Installing the Stress relief
Fig. 15: Stress relief
1. Push the cable of the handset through the stress relief in
a loop.
2. Pull the loop back slightly as shown in Fig. 15.
Warning of crushing danger!
Mount the double drive in an unloaded position.
Only this way can it be prevented that hands are
crushed or otherwise injured.


Fig. 13: Disassembly of the sliding covers
Fig. 14: Mounting at the slatted bed frame
Warning

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5. Transport and Mounting
5.2.3 Electrical connection
The double drive is designed for alternating current; see
section 4.1 "Technical Data". According to the power
intake (see name plate), a shockproof socket or a
protective device according to the relevant and / or
country-specific provisions (only to be installed by
electricians) must be provided on site.
Place the cable properly; see section 3 "Safety"
and section 5.2 "Mounting".
Only plug the mains plug into a matching socket.
Observe proper cable routing of the mains connection and
the cable of the handset
5.2.4 Connection of the block battery
Fig. 16: Block battery
To make it possible to move to the lying position in any case
of power outage, the double drive has an emergency lowering
function that is permitted by an integrated 9V block battery.
Remove the protective film of the 9V block battery (type
6LR61). Connect the battery to the plug in the battery
compartment.
Now return the correctly connected block battery into the
provided battery compartment.
(The AxisDrive with transmitter requires 2 batteries).
Danger from electric shock!
Before connecting the double drive, among
others correspondence of the electricity type
and mains voltage with the information on the
name plate of the mains unit must be
observed.
Battery compartment
Danger

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6. Commissioning
Commissioning includes the work that is required
so that an electrically adjustable bed / slatted bed frame
can be adjusted with the double drive.
Prerequisites for commissioning are:
the electrical fittings are installed,
the double drive is installed,
the handset is installed.
For maintenance and repair work in special
areas (electrical engineering, etc.), only specialists
trained in the respective area must be used.
Observe the following safety notes!
6.1 Initial commissioning
Observe the following before initial commissioning of the
slatted bed frame:
Check that the slatted bed frame has been installed according
to the provisions named!
Ensure that the moving parts can move unobstructed in
the required tolerances and that the safety clearances are
observed!
Check the function of the safety devices!
Danger to life!
There is a danger to life from electric shock at
improper work at live parts!
Work at electrical equipment must only be
performed by authorised electricians. The
double drive must be powered down before
repair and cleaning!
Disconnect the power cable from the mains and
secure it against accidental reactivation.
Warning!
The housing of the double drive must not be
opened, removed or damaged.
Connection of self-constructed products to the
double drive is forbidden! Only use components
released by the manufacturer, since the device
may otherwise be damaged or destroyed!
Check for unusual sounds and heating when
adjusting the lying position even during
commissioning! If this is the case, take the
slatted bed frame out of operation. Have the
slatted bed frame repaired by a specialist
company and only take it into operation again
after repairs.
Danger
Warning
Note
Note

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6. Commissioning
6.1.2 Connecting the handset / transmitter
Connect the cable of the handset to the 5-pin socket (see
Fig. 18, chapter 7.1.1 commissioning).
6.1.3 Connecting the power supply cable
You can choose between a handset and a
transmitter to control the double drive!
For more information on the available versions,
see „scope of delivery".
Warning!
Before connecting the power supply cable, check
again
· that the mains voltage corresponds to the
name plate of the double drive,
· that all components are connected to the right
sockets.
The double drive is ready when the power cable
has been connected and commissioning has been
correctly performed!
Warning!
Make sure that the cables are not crushed, bent
or stripped when placing them.
Warning!
Make sure that placement of the cables does not
cause any tripping hazards (e.g. mains
connection cable).
Warning
Warning
Warning
Note

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7. Operation
Observe the following safety notes to ensure safe operation of
the double drive:
7.1 Basic functions
1. Upward movement of the head section:
Push the upper left key. 
2. Downward movement of the head section:
Push the upper right key. 
3. Upward movement of the foot section:
Push the middle left key. 
4. Downward movement of the foot section:
Push the middle right key. 
5. Simultaneous upward movement of the head and foot
section:
Push the lower left key. 
6. Simultaneous downward movement of the head and foot
section:
Push the lower right key. 
Fig. 17: Key assignment handset / transmitter
Danger to life!
There is a danger to life from electric shock!
Keep children away from the electrically
adjustable slatted bed frame or the double
drive and the handset/transmitter!
There may be a danger of injury from voltage.
Warning!
There may be a danger of accident and the
product may be damaged if the double drive is
operated by young children or frail persons
without supervision.
Warning!
Ensure that no persons, pets and objects are
present in the danger area during operation (see
3 "Safety")
The user must check before commissioning of the
system if the adjustable parts are secured with a
transport protection (e.g. adhesive or hook-and-
loop tape). Remove the transport protection.
Operating the handset/transmitter puts the head
and foot section smoothly into the desired
position.
The head or foot section moves up or down until
you release the key of the handset/transmitter,
or until the top or the bottom position is
reached.





Danger
Warning
Warning
Note
Note

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7. Operation
7.1.1 Commissioning AxisDrive IPS
1. Plug handset cable into the socket (Fig. 18)
2. Secure cable against accidental disconnection by
means of the stress relief (Fig. 18). Also see 5.2.2
Installing the stress relief.
3. Connect mains plug into mains outlet.
4. Your motor-adjustable bed is now ready for use.
7.1.2 Commissioning the AxisDrive IPS RF with transmitter
Option 1:
1. Put the batteries into the battery compartment of the
transmitter
Ensure proper polarity.
2. Activate learn mode:
Connect mains plug into mains outlet.
The drive is now in "learn mode" for approx. 30 seconds.
3. Encoding
Push the button for lowering the head and foot section on
the transmitter during the learn mode (fig. 17 key )
Successful encoding is confirmed by an acoustic signal.
4. Your motor-adjustable bed is now ready for use.
Option 2:
1. Check that the batteries are inserted in the battery
compartment of the transmitter and that the mains plug
is connected to the mains outlet
2. Encoding
Push and hold the button for lowering the head and foot
section on the transmitter (fig. 17 key ) and push the
coding button on the AxisDrive (fig. 19) at the same time.
Successful encoding is confirmed by an acoustic signal.
3. Your motor-adjustable bed is now ready for use.
The two 9V block batteries for emergency
lowering must not be connected during encoding.
Stress relief
Entry for cable of handset
Fig. 18: Commissioning AxisDrive IPS
Coding button
(Optional) Entry for cable of handset
Fig. 19 Commissioning AxisDrive IPS RF
Note