RPS TracFeed SFA User manual

MANUAL
Version 1.1
English
L Read the manual before carrying out any work.
TracFeed® SFA
Electromechanical remote motor drive

Translation of the original
Rail Power Systems GmbH
Garmischer Strasse 35
81373 Munich
GERMANY
Telephone: [phone]
Fax: [phone]
Email: [email protected]
Internet: www.rail-ps.com
Document number: 3EGF002475D0014-en
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This manual enables safe and efficient handling of the product.
The manual is a component of the product and must be kept in the
vicinity of the product where personnel can access it at all times.
This manual applies to the following product types:
nTracFeed® SFA – type 1.13-1 stand-alone version
nTracFeed® SFA – type 1.9-1 DB version OLSP
nTracFeed® SFA – type 1.11-1
nTracFeed® SFA – type 1.22-1
nTracFeed® SFA – type 1.23
Illustrations in this manual are intended for basic understanding
and may differ from the actual style.
This manual is addressed to the following target groups:
nOwner
nAssembly personnel
nLicensed electrician
nAuthorised service personnel
nInstructed person responsible for packaging and transport work
For more detailed information regarding target
groups and the qualifications they require for the
work described in this manual, see Ä ‘Qualifica-
tion’ on page 19.
Purpose of this manual
Scope
Illustrations
Target group
Supplemental directives
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All the specifications and information in this manual were compiled
in consideration of the applicable standards and regulations, the
best available technology and our many years of expertise and
experience.
The manufacturer accepts no liability for damage due to:
nFailure to comply with this manual
nUse contrary to the intended use
nUse of untrained personnel
nUnauthorised modifications
nTechnical modifications
nUse of non-approved spare parts
In the case of special designs, if additional order options are
chosen or due to the latest technical changes, the actual scope of
supply may deviate from the explanations and information given
here.
The obligations agreed in the delivery contract, the manufacturer’s
general terms and conditions and delivery conditions, and the
applicable statutory regulations at the time of the signing of the
contract shall all apply.
The contents of this manual are protected by copyright and
intended solely for end customers.
They may be used within the context of the intended use. Any use
beyond this is not permitted without the written authorisation of Rail
Power Systems GmbH.
The accompanying documents must also be observed in addition
to this manual. Strictly follow the instructions and information they
contain.
NOTICE!
Find out about country-specific regulations and
take these into account.
List of applicable standards and regulations
EN 50122-1
IEC 62128-1
Railway applications – Fixed installations – Electrical safety, earthing and the return
circuit
Part 1: Protective provisions against electric shock
EN 50122-3
IEC 62128-3
Railway applications – Fixed installations – Electrical safety, earthing and the return
circuit
Part 3: Mutual interaction of alternating current and direct current traction systems
EN 50110-1 Operation of electrical installations
Limitation of liability
Copyright
Accompanying documents
Supplemental directives
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List of applicable standards and regulations
EN 50123-1 Railway applications – Fixed installations; D.C. switchgear
Part 1: General
EN 50119 Railway applications – Fixed installations – Electric traction overhead contact lines
Additional project documentation Note
Technical rules for electrical systems
according to the German Federal Regulations on the construction and opera-
tion of light rail transit systems (BOStrab)
Only applicable in Germany
Technical Regulations for Electrical Systems (TR EA):
nPart 1: Power supply systems
nPart 2: Lighting systems
Tests for electrical systems and equipment
Accident prevention regulation “Electrical installations and equipment”
(DGUV regulation 3)
www.dguv.de
Assembly drawings for applicable tightening torques:
nRPS document number 3EGF002458D0025
Depending on the project requirements, different
EU Directives, standards and regulations apply.
This can affect the content of the declaration of
conformity. For this reason, the declaration of con-
formity is provided on a product-specific basis
when the project is implemented.
The TracFeed® SFA – remote motor drives are homogenised in
accordance with EC Low Voltage Directive 2006/95/EC and EN
61439-1:2009 and are certified in accordance with the EC design-
examination certificate 3EGF002090D0016.
Date Revision Change
21/06/2021 1.0 Created
17/08/2022 1.1 SFA types expanded
Conformity
Revision table
Supplemental directives
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Knowledge of the systems and materials and experience of instal-
lation are essential. We recommend arranging for at least one
member of the company’s personnel to be certified by Rail Power
Systems GmbH as the person responsible for the work.
We are happy to answer general queries and inquiries regarding
training.
Tel.: [phone]
Fax: [phone]
Email: [email protected]
In addition, our employees are always interested in acquiring new
information and experience gained from practical application; such
information and experience may help improve our products.
Our technical customer service is available to provide technical
information.
Technical information can be requested from the
sales department at Rail Power Systems GmbH.
Within Germany:
–Email: [email protected]
International sales:
–Email: [email protected]
General queries/training courses
Technical customer service
Supplemental directives
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Table of contents
1 Overview.............................................................................. 9
2 Safety................................................................................. 13
2.1 Symbols used............................................................. 13
2.2 Intended use............................................................... 15
2.3 Work and danger zone............................................... 16
2.4 Owner’s responsibility................................................. 16
2.5 Personnel requirements.............................................. 18
2.6 Personal protective equipment................................... 21
2.7 Dangers...................................................................... 22
2.8 Behaviour in the event of fires and accidents............. 25
2.9 Environmental protection............................................ 25
2.10 Safety devices.......................................................... 26
2.10.1 Location of the safety devices............................... 26
2.10.2 Description of the safety devices........................... 26
3 Technical data................................................................... 28
3.1 Dimensions and weight............................................... 28
3.2 Connected loads......................................................... 28
3.3 Ambient conditions..................................................... 29
3.4 Rating plate................................................................. 29
3.5 Labelling..................................................................... 30
4 Transport, packaging and storage.................................. 33
4.1 Inspection on delivery................................................. 33
4.2 Symbols on the packaging.......................................... 33
4.3 Transporting the packages......................................... 34
4.4 Storage of the packages............................................. 35
4.5 Packaging................................................................... 35
5 Ensuring that the installation is dead............................. 37
5.1 Isolate from the power supply..................................... 37
5.2 Securing against re-connection.................................. 37
5.3 Establishing a dead installation.................................. 37
5.4 Earthing and short-circuiting....................................... 37
5.5 Cover or shield adjacent live parts.............................. 38
6 Assembly........................................................................... 39
6.1 Tools and materials..................................................... 39
6.2 Requirements for the installation location................... 40
6.3 Assembly preparation................................................. 40
6.4 Assembly.................................................................... 42
6.4.1 Assembly on a lattice steel mast or flat-frame
mast......................................................................... 42
6.4.2 Assembly on a concrete pole with embedded
threaded sleeves..................................................... 44
6.4.3 Assembly on a wall or in tunnels............................. 45
Table of contents
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6.4.4 Assembly of the force-displacement transmission
device...................................................................... 46
6.4.5 Connecting the force-displacement transmission
device by means of a shift linkage........................... 46
6.5 Electrical connection................................................... 47
6.5.1 Connecting the electromechanical remote motor
drive......................................................................... 47
6.5.2 Connecting the terminal allocation........................... 49
6.6 Final checks................................................................ 49
6.6.1 Mechanical tests and stroke setting......................... 49
6.6.2 Electrical measurements and function tests............ 50
7 Commissioning................................................................. 54
7.1 Prerequisites............................................................... 54
7.2 Putting into operation.................................................. 54
8 Preventive servicing......................................................... 55
8.1 Maintenance plan....................................................... 55
8.1.1 State check Z........................................................... 55
8.1.2 Lubricate the gear spindle....................................... 56
8.1.3 Extraordinary check................................................. 56
9 Corrective servicing......................................................... 57
9.1 Behaviour in the event of faults.................................. 57
9.2 Possible faults............................................................. 57
9.2.1 Replace tooth belt.................................................... 58
9.2.2 Replacing the rectifier.............................................. 59
9.2.3 Replacing the motor................................................. 60
9.3 Commissioning after clearance of a fault.................... 61
10 Spare parts........................................................................ 62
11 Decommissioning, disassembly and disposal.............. 63
11.1 Decommissioning...................................................... 63
11.2 Disassembly.............................................................. 64
11.3 Disposal.................................................................... 65
12 Glossary............................................................................. 67
13 Index................................................................................... 69
Appendix............................................................................ 72
A Schematic diagrams ........................................................ 74
B Checklists and logs ......................................................... 81
C Directory of other documents and descriptions ........... 86
D List of drawings stated in the text .................................. 87
E Information about the order ............................................ 88
Table of contents
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1 Overview
Fig. 1: Overview of TracFeed® SFA outside
1 Warning sign
2 Enclosure door
3 Lock
4 Pressure equalisation nozzle
5 Crank cover
6 “ON/OFF” label
7 Cable entry
8 Plate
9 Fastening bolt
10 Adjusting lever
11 “ON/OFF” label
External overview
Overview
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Fig. 2: Overview of TracFeed® SFA inside
1 Cable entry
2 Enclosure seal
3 Terminal strip X1
4 Limit switch on the gear unit
5 Tooth belt
6 Direct current motor
7 Power contactor K1
8 Power contactor K2
9 Rectifier
10 Door contact
11 Overcurrent relay K3
12 Capacitor
13 “ON/LOCKED” mode selection switch
14 Spindle gears
15 Crank cover
16 Crank cam
17 Adjusting lever
18 PE connection (door)
The X1 terminal strip in the enclosure is used for
the electrical connection. Note the schematic dia-
gram!
The TracFeed® SFA remote motor drive makes it possible to acti-
vate the switch disconnectors and earthing switches installed on
the pole tips for intercity and mass transit overhead contact sys-
tems.
Internal overview
Short description
Overview
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