Hettich AvanFit YOU 300 Product guide

Betriebs- und Montageanleitung AvanFit YOU 300 de
Operating and Assembly Instructions AvanFit YOU 300 en
Instructions de service et de montage AvanFit YOU 300 fr
Instrucciones de servicio y montaje AvanFit YOU 300 es
Instruções de operação e montagem AvanFit YOU 300 pt
Istruzioni per il montaggio e l’uso AvanFit YOU 300 it
Gebruiks- en montagehandleiding AvanFit YOU 300 nl
Drifts- og samlevejledning AvanFit YOU 300 dk
İşletim ve Montaj Kılavuzu AvanFit YOU 300 tr
Руководство по монтажу и эксплуатации AvanFit YOU 300 ru
Provozní návod AvanFit YOU 300 cz
Instrukcja obsługi i montażu AvanFit YOU 300 pl
Návod na obsluhu AvanFit YOU 300 sk
Bruks- og monteringsanvisning AvanFit YOU 300 no
Bruks- och monteringsanvisning AvanFit YOU 300 sv
Art.-Nr. 9 277 500

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Translation of the original German language operating instruc-
tions for the AvanFit YOU 300 drawer assembly jig for manu-
ally assembling drawer systems (AvanTech YOU)
Manufacturer: Hettich Maschinentechnik GmbH & Co. KG
Vahrenkampstr. 12-16
32278 Kirchlengern
Eective: 2018-03-20 / 01
Foreword
Customer Service
Paul Hettich GmbH & Co. KG
Vahrenkampstr. 12-16
D-32278 Kirchlengern
Phone: [phone]
Email: [email protected]
OPERATING INSTRUCTIONS:
Hettich Maschinentechnik GmbH & Co. KG
©2018 von Hettich Maschinentechnik GmbH & Co. KG
Copyright to the operating instructions
The copyright to these operating instructions remains with
Hettich Maschinentechnik GmbH & Co. KG.
These operating instructions are intended for the operating
personnel. They contain regulations and drawings of a technical
nature that must not be duplicated either in whole or in part,
distributed, used without permission for advertising purposes or
communicated to others.
Warning
Read these operating instructions carefully in
order to obtain a thorough understanding of
the machine and how to install and maintain
it. Operate the machine in the proper manner
as described in these instructions so as to avoid
injury and damage to the system. Do not operate
the machine on the basis of suppositions. Keep
these operating instructions to hand and consult
them if you are in any doubt as to carrying out
any particular procedure.
If any questions remain unanswered after
reading through the instructions, you must
not put the machine into operation. Settle any
unanswered questions first by consulting Paul
Hettich GmbH & Co. KG.
The operating instructions are a separate part of
the overall documentation, in the same way as
the replacement parts lists and documentations
from sub-suppliers. The overall documentation
must be made available to operating and
servicing personnel.
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8. Troubleshooting 26
9. Servicing and maintenance 27
9.1 Checking the safety guards 27
9.2 Labelling, information signs 27
10. Taking out of service 28
11. Disposal 28
11.1 Protecting the environment 28
11.2 Scrapping 28
11.3 Oil and oily wastes 28
12. Replacement and expendable parts 29
Contents
Foreword 2
Contents 3
1. Introduction 4
1.1 Rating plate 4
1.2 Information for the owner 4
2. General 5
2.1 Intended use 5
2.2 Foreseeable incorrect use 5
2.3 Description of the machine 6
2.4 Liability 6
3. Safety 7
3.1 Information on signs, symbols and markings 7
3.2 General 8
3.3 Safety advice for the user company 9
3.4 Noise 10
3.5 Oils, greases and other chemical substances 10
3.6 Residual risk 10
3.7 Safety advice for operating personnel 11
3.7.1 Work which may be done by the operating personnel
11
3.8 Safety advice for operating the machine 12
3.9 Safety advice for carrying out maintenance work 12
3.10 Training / instruction 13
3.11 Personal protective equipment 13
4. Description of the machine 14
4.1 Technical specifications 14
4.2 Controls 15
4.3 Setting up 15
4.4 Safety guards 15
4.5 Labelling 16
5. Transportation and installation 17
5.1 Transportation 17
5.2 Installation 17
5.2.1 Site of installation 17
6. Starting up 18
6.1 General 18
6.2 Starting up for the first time 19
6.2.1 Checking for proper working order without material
19
6.2.2 Checking for proper working order with material 19
7. Operation 20
7.1 Operating mode 20
7.2 Preparing machine 20
7.3 Starting machine 21
7.4 Sequence of movements 21
7.5 Switching machine o 25
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1.1 Rating plate
The rating plate shows the following information:
Manufacturer
Address
Type designation, machine numbers
System number
Year of manufacture
Technical specifications (e.g. nominal pressure)
State all of the above details when requesting technical
information and ordering replacement parts.
Reproduction either in whole or in part only with the consent of
Hettich Maschinentechnik GmbH & Co. KG.
1.2 Information for the owner
In addition to these operating instructions and the accident
prevention regulations in force in the country of use or at the
place of application, it is also necessary to follow the recognised
code of safe and proper working practice.
Without the consent of Paul Hettich GmbH & Co. KG, the
machine owner must not make any additions, alterations or
modifications to the machine that may aect safety.
Replacement parts used must meet the technical requirements
defined by Hettich Maschinentechnik GmbH & Co. KG.
This is always ensured when using genuine replacement parts
from the applicable replacement parts list.
Only ever deploy trained or instructed personnel and clearly
define personnel responsibilities with regard to operating,
servicing and repair.
These operating instructions are intended to make it easier
for you to become familiarised with the machine and use its
capabilities in the proper manner.
The operating instructions contain important information on
operating the machine in a safe, proper and cost eective
manner. Following them will help to avoid hazards, repair costs
and down times, enhance reliability and prolong service life.
Existing national regulations on preventing accidents and on
protecting the environment are also applicable.
The machine will only be assembled and installed by persons
instructed to do so by Paul Hettich GmbH & Co. KG.
This also applies in particular to starting it up for the first
time.
The operating instructions must be available at the machine all
the time. The operating instructions must be read and applied by
any person entrusted with working with / on the machine, e.g.:
Operation
• Including setting up, troubleshooting while working, disposal
of production waste, care, disposing of consumables and
auxiliary substances,
• Maintenance
• Servicing, inspection, repair and
• Transportation
given the task.
1. Introduction
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2.2 Foreseeable incorrect use
The situations above describe some of the residual hazards which,
despite being impermissible, may occur and harm the health of
sta.
The owner must observe the safety requirements defined in the
German Ordinance on Industrial Safety and Health (Betriebssi-
cherheitsverordnung).
2.1 Intended use
Fig.: Drawer assembly jig
The AvanFit YOU 300 drawer assembly jig for manually assemb-
ling drawer systems has been designed for AvanTech YOU.
All system related sizes can be set between the largest and
smallest dimension! The dimensions specified are key dimensions
which can be set using fixed stops.
Operating modes: manual operation
Personnel required: 1 operator
Any other use beyond this is deemed to be improper and non-
intended use.
Intended use also includes following the operating, servicing and
maintenance conditions prescribed by the manufacturer.
Unauthorised changes to the machine will result in the loss of
product liability and liability on the part of the manufacturer for
resultant damage.
Any other use beyond this is deemed to be non-intended use.
The manufacturer shall not be liable for any damage this cau-
ses, with the risk involved being borne solely by the user.
2. General
Warning
The machine must only be used for its intended
purpose and be in a perfectly safe condition!
Operating safety is only guaranteed if the machi-
ne is used for its intended purpose!
Warning
Hazards may occur if the system is used incor-
rectly!
The following situations in particular are
deemed to be foreseeable hazardous situa-
tions:
• Persons could manipulate the safeguards.
• Persons possibly removing separating protec-
tive guards and then putting the machine into
operation.
• Maintenance personnel can work on pressu-
rised parts in spite of them not having been
depressurised first.
• Service personnel possibly leaving tools inside
the system and returning it to operation after
completing servicing work.
• Service personnel possibly working on the ma-
chine (e.g. troubleshooting, servicing) despite
the machine being in operation.
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2. General
2.3 Description of the machine
The drawer assembly jig has been designed for AvanTech YOU
drawer systems.
All system related sizes can be set between the largest and
smallest dimension! The dimensions specified are key dimensions
which can be set using fixed stops.
Assembly jig dimensions:
Length: 1,110 mm
Width: 1,540 mm
Height: 630 mm
Space required for the machine
The space required by the drawer assembly jig is largely governed
by drawer dimensions.
Machine life
The machine's life will depend on whether or not it is used for its
intended purpose, on adherence to regular servicing intervals and
on the regular replacement of expendable parts.
2.4 Liability
Defects must only be rectified by competent personnel.
Our liability is restricted to damage caused while using the
system in the intended manner. We shall not be liable for
safety defects not yet identifiable on the basis of the current
state of the art.
Failure to
• observe safety advice for operating personnel
• observe advice on particular hazards
• observe the ban on unauthorised modifications and changes
• use replacement and expendable parts or auxiliary materials
other than those approved by the manufacturer will rule out
any liability on our part for the consequences
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In the operating instructions, hazard points are identified as
follows (in compliance with German Technical Rules for Work-
places ASR A1.3):
3.1 Information on signs, symbols and markings
The safety advice in these operating instructions is structured as
follows:
3. Safety
Danger
Danger from electric shock!
Working on live components in the improper
manner presents a danger to life!
Work on electrical equipment must only be car-
ried out by authorised electricians!
Warning
Hearing damage warning!
Some areas of the facility can reach noise levels
of over 80 dB (A).
Wear ear protectors when working in noisy
areas!
Caution
Warning - crushing of hands
Hands could be crushed, drawn in or otherwise
injured.
Never reach into the system's moving parts!
Wear hand protection!
Caution
Warning - Hot surfaces / objects!
There is a risk of injury from touching hot sur-
faces (e.g. electric motors).
Do not touch!
Danger
This danger advice draws attention to an im-
mediately dangerous situation that will lead to
death or serious injuries if the safety measures
are not followed.
Warning
This danger note draws attention to a potenti-
ally dangerous situation that may lead to death
or serious injuries if the safety measures are not
followed.
Caution
This danger note draws attention to a potentially
dangerous situation that may lead
to minor or slight injuries if the safety measures
are not followed
Note
This advice draws attention to potential damage
to property or to a process of particular inte-
rest / importance that may occur if the safety
measures are not followed.
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Also attach a sign forbidding anyone from switching the machine
on (see below):
Shut down / dissipate energy sources:
For safety regulations applicable to third party devices, refer to
the documentation from the third party manufacturers (operating
instructions for bought in units).
Energy sources:
• Electrical energy
• Pneumatic energy
Electrical energy via the main switch on the machine's switch
cabinet. Use a lock to prevent the main switch from being swit-
ched back on again and additionally attach notice when servicing
or other work is being carried out on the machine.
Fig.: Switch cabinet with main switch
Warning
Danger from residual energy!
Even after switching the machine o, stored
energy may still be present.
Dissipate residual or stored energy before
qualified personnel commence work on or in the
machine system!
3. Safety
3.2 General
The machine described in these operating instructions is built to
the state of the art and is safe to operate. It complies with DIN
EN 12100.
Hazard zones are made safe in compliance with the regulations.
However, the machine may present hazards if it is used by untrai-
ned personnel improperly or not for the intended purpose.
This may then result in risks to life and limb, jeopardise the ma-
chine and prevent it from working eciently.
Any person given the task of installing, starting, operating, ser-
vicing or repairing the machine at the user's premises must have
read and understood these instructions, in particular the section
on "Safety advice".
In his or her own interest, the safety ocer at the user company
should obtain written conformation from operating personnel
that they have received instruction and training and are familiar
with all safety advice before they use the machine for the first
time.
The safety guards must never be removed or taken out of opera-
tion.
If safety guards need removing for maintenance and repair work,
they must be refitted as soon as such work has been completed.
The machine must only be used if it is in proper working order
and operated by trained, authorised personnel.
Work requiring specialised knowledge (e.g. pneumatic system)
must only be carried out by persons specifically trained and suita-
ble to do so. Switch o energy sources before carrying out repair,
servicing, installation or cleaning work.
For this reasons, please always heed the following 5 Safety Rules
before commencing work on electrical parts:
1. Disconnect machine from the power supply.
2. Prevent the machine from switching back on again.
3. Make sure machine is disconnected from the power supply.
4. Earth and short circuit.
5. Cover or make inaccessible adjacent live parts.
Do not switch on!
Work is in progress!
Date __________
Sign must only
be removed by
________________
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3.3 Safety advice for the user company
All persons entrusted with operating the machine (including
line managers) must familiarise themselves with the section on
"Safety advice".
The safety advice must be followed.
The machine must only be operated if it is in proper working
order.
The user company will issue clear responsibilities, e.g. for servi-
cing, cleaning or repair, and ensure that the persons carrying out
this type of work have received the training necessary for it.
The safety regulations applicable in the owner's country must
also be observed. Refrain from any work that adversely aects
operating safety.
The operating personnel will check the machine for changes or
malfunctions, report such to the safety ocer responsible and, if
necessary, take the machine out of operation.
Only appropriate tools must be used for the work that needs to
be done; remove tools after completing work.
The place at which sta work must be selected in such a way as
to ensure that work operations can be viewed at all times, the
machine can always be stopped immediately and safety is never
at risk.
Pneumatic energy through the supply connection on the machi-
ne frame. Make sure that all machine components are depressu-
rised and any stored energy is dissipated. As part of the installa-
tion process, the owner will provide a mechanical main cock at
which the machine can be disconnected from the compressed air
supply.
Fig.: Pneumatics servicing unit
Warning
Risk of injury from releasing jammed compo-
nents
On releasing a jam, pneumatic cylinders cont-
rolled by valves can produce unexpected residual
movements and injure persons present in the
hazard zone!
When releasing jams, pay attention to the di-
rection of movements and the area in which the
jammed unit may be working in!
Do not reach into or stand in the direction of
movement and possible working area.
3. Safety
Warning
Never
• reach into the machine when it is operating.
• remove covers and take safety guards out of
operation.
• hinder unobstructed access to the controls.
• continue operating the machine if changes
occur that adversely aect safety.
• strain overload guards beyond permissible
overload limit.
• manipulate or by-pass any safeguards.
• use machine in normal operating mode
without guards.
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PRESSURE
ADJUSTMENT
DEVICE
DRAIN FOR WATER
SEPARATORS
PRESSURE
GAUGE

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3. Safety
3.4 Noise
This machine's A weighted equivalent continuous sound level is
under 80 dB (A).
3.5 Oils, greases and other chemical substances
When handling oils, greases and other chemical substances, you
must observe and follow the applicable regulations and safety
data sheets of the manufacturers of these substances with regard
to storing, handling, using and disposing of them.
When working with caustic substances, you must wear protective
equipment of a suitable material (safety goggles, rubber gloves,
rubber boots, protective clothing).
In the event of contact with the eyes or skin, immediately rinse
the area aected with copious quantities of water. Appropriate
facilities (eye wash bottle, wash basin, shower) must be provided
near the work area.
Warning
Hearing damage warning!
Local conditions may produce elevated sound
pressure and cause noise induced hearing loss!
In this case, operating personnel must be provi-
ded with appropriate protective equipment or be
protected by other measures!
Some areas of the facility can reach noise levels
of over 80 dB (A).
Wear ear protectors when working in noisy
areas!
3.6 Residual risk
The machine reflects the state of the art and is built in ac-
cordance with recognised safety regulations. All the same, the
user or third parties may still be exposed to hazards.
The machine must be used
• For the intended purpose.
• In an absolutely safe state.
Caution
Residual hazards!
Handling the machine involves residual hazards
that could not be eliminated by design measures.
Pay attention to the residual risks in the Techni-
cal Documentation!
Warning
Risk of injury!
Never remove safety devices or render them inef-
fective by making changes to the machine!
Malfunctions presenting a safety risk must be
rectified without delay!
Before attempting servicing and cleaning work,
switch o the entire machine and secure the
switch with a padlock!
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3. Safety
3.7 Safety advice for operating personnel
• Work on the machine must only be carried out by instructed,
skilled personnel.
• Only skilled personnel who have received training or instruc-
tion must be deployed.
• The generally recognised code of occupational health and
safety as well as accident prevention regulations must be
observed.
• Please keep first aid equipment (first aid kit) in easy reach.
• The owner will require that operating personnel wear per-
sonal protective equipment (safety shoes and sturdy work
clothing).
3.7.1 Work which may be done by the operating personnel
Work which may be done by the operating personnel covers
• activating, deactivating the machine.
• placing components.
• setting up the assembly jig.
• removing assembled drawers.
• rectifying "minor malfunctions".
• cleaning the machine.
Fig.: Placement / removal
Requirements on operators
The operator must organise the work environment so as to permit
optimum, continuous production.
The operator must receive instruction before commencing work
for the first time and annually thereafter.
Prior to commencing work, all persons working on or at the sys-
tem shall undertake to
• follow the basic regulations on health and safety at work
and on accident prevention,
• wear personal / workplace related protective clothing and
equipment for the purpose of ensuring work safety and use
such while working if they are necessary for safety reasons.
Work must only be performed for which authorisation has been
given. For example
• Work on pneumatic equipment must only be carried out by
a specialist specifically trained to do so or by instructed per-
sons under the direction and supervision of such a specialist
in accordance with the applicable technical regulations.
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3.8 Safety advice for operating the machine
The machine must only be put into operation in a fully installed
and operational state.
The machine must only be operated if all safety guards and safety
related equipment e.g.
• protective panelling,
are in working order and undamaged.
On putting the system into operation, the operator must make
sure that all safety equipment and protective guards as well as
the controls are in correct working order and free of damage.
The workplace environment must be kept clean and tidy at all
times. This must be ensured by internal checks.
Immediately report any irregularities or malfunctions to the de-
partment / person responsible. If necessary, the machine must be
shut down immediately and made safe.
Always pay attention to the operating instructions for the
starting and shutdown cycles as well as telltale indicators! After
operating the machine system, it must be prevented from being
switched on by locking the main switch.
3.9 Safety advice for carrying out maintenance work
Maintenance work must only be performed by the manufacturer's
skilled personnel or under the manufacturer's supervision.
If the machine is completely shut down for servicing and repair
work, it must be prevented from switching back on unexpectedly.
If necessary, please cordon o maintenance zone, providing a
wide safety margin!
• Lock main switch with a padlock
• Attach a warning sign.
Before attempting maintenance and repair work, make sure that
any machine parts that may need to be touched have cooled
down to room temperature.
For maintenance measures use tools that are appropriate for the
work involved.
Servicing and repair work must only be carried out by the owner's
skilled personnel.
Work on electrical components must only be carried out by a
qualified electrician or by instructed persons under the direction
and supervision of a qualified electrician in accordance with the
rules of electrical engineering.
If safety devices need removing for servicing and repair work,
they must be refitted and checked as soon as the work has been
completed.
Always tighten screw connections that have come loose during
servicing and repair work.
At the start of work, connections and screw connectors must be
cleaned of oil, operating consumables and dirt.
Make sure operating consumables and auxiliary substances as
well as replaced parts are disposed of safely and in an environ-
ment-friendly manner.
3. Safety
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3.10 Training / instruction
As owner, you are obliged to inform and instruct the operating
personnel in respect of applicable legal and accident prevention
regulations as well as the safety devices fitted. In this context,
bear in mind the varying specialised qualifications of your sta.
The operating personnel must have understood the instruction
they are given, heed it and have documented such by giving their
signature.
This is the only way you can be sure that operating personnel
work in awareness of safety and of the hazards that are involved.
As owner, you should therefore obtain written confirmation from
all members of sta that they have received training/instruction.
All electrical components are configured and wired in such a way
that even if a fault should occur in the safety chains, protection
is eective or will be detected and the machine will be shut
down.
Applying these safety measure will minimise potential hazards to
such an extent that the machine can be operated safely.
3.11 Personal protective equipment
The owner must provide the following personal protective equip-
ment:
• Safety shoes
• Safety goggles (as necessary)
• Safety gloves (as necessary)
3. Safety
Note
All of the safety guards in place must be che-
cked at least once before the start of each
shift to make sure that they are fitted and
undamaged (visual inspection).
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Caution
Risk of injury!
Make sure that personnel do not wear loose, long
hair, loose clothing or jewellery, including rings;
there is a risk of injury from being pulled in or
getting caught.
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4.1 Technical specifications
Designation: AvanFit YOU 300 drawer assembly jig for manually assembling
AvanTech YOU drawer systems
Mechanical system no.: M806xxx
Year of manufacture:
Site of installation:
System dimensions: Length:1,110 mm
Width: 1,540 mm
Height: 630 mm
Weight: 182 kg
Mains power: 230 V 50 Hz
Max. fuse protection: 16 A
Nominal pressure: 6 bar
Connection: G 1/8
Temperature: 18 °C to 40 °C
Air humidity: 30 % to 70 %
Max. noise level: 75 dB (A)
Energy requirement of the machine / system:
Electrical: 0.3 KW
Pneumatic: 0.024 Nm3/h at 1 bar (standard volume / standard litre)
4. Description of the machine
Note
For further Technical Specifications, refer to the
documentation provided by the manufacturers.
Unauthorised changes and modifications to
the system are not permitted for safety rea-
sons and rule out any liability on the part of
the manufacturer for any resultant damage.
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4. Description of the machine
4.2 Controls
Switches and other controls for operating and monitoring the
machine are described below.
Fig.: Two hand switch system
1 = pushbutton
2 = pushbutton
The assembly process is started by simultaneously pressing and
holding down pushbuttons "1" and "2".
Note
The MTTFd value for the two hand controls
(pushbuttons) is 81.7 years (based on 255 work
days each lasting 16 hours, cycle 60s = 4080h/a),
i.e. the resultant T10d value is 8.17 years. This is
the time after which the two hand pushbutton
control elements must be changed.
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4.3 Setting up
4.4 Safety guards
Separating protective guards complying with EN 953 are installed
on the machine to protect sta from mechanical hazards.
The assembly jig is also fitted with a two hand switch system in
compliance with EN 574. Simultaneously pressing the two hand
switch moves the pneumatic cylinders.
Warnings / pictograms are also provided on the machine.
Fig.: Protective enclosure
Warning
Setting up work must only be performed by
qualified sta (referred to below as "operator")
who, on the basis of their specialised training,
experience and instruction, possess sucient
knowledge about
• safety rules,
• accident prevention regulations,
• guidelines and generally accepted codes of
practice.
These qualified sta must be authorised to per-
form setting up work by the person responsible
for the machine's safety.
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4. Description of the machine
4.5 Labelling
Area: Electrotechnical equipment
Warning of hazards from electrical current:
Fig.: Labelling
Area: Two hand control/operation, cladding
Warning of the risk of hands being crushed.
Fig.: Labelling
Area: Drawer jig
No more than one person must ever work on the drawer jig.
Fig.: Labelling
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The machine must only be transported and installed by compa-
nies / persons instructed / authorised to do so by the manufactu-
rer or under the manufacturer's supervision.
During installation
• electrical work must be carried out
• by qualified electricians, mechanical work by
suitably qualified persons.
5.1 Transportation
Transportation via fork lift truck or pallet jack:
If fork lift trucks or hand pallet jacks are used for loading or
unloading, they must be in proper working order and suitable for
carrying the weights that are involved.
Attention must always be paid to the centre of gravity of the
item being moved!
During transportation, the machines must be properly secured;
the load must be evenly distributed. Avoid jerky movements.
5.2 Installation
5.2.1 Site of installation
An even standing surface with a sucient load capacity is essen-
tial for setting up the machine in a proper and safe manner. Any
unevenness in the standing surface must be evened out by metal
shims to ensure that the machine is not standing in a distorted
manner.
As the machine is delivered without a subframe, the owner must
ensure that the machine is properly and securely installed.
5. Transportation and installation
Warning
Warning of suspended loads!
To relocate the machines they must be lifted and
transported. The machine can topple over and
fall as a result of improper lifting and transpor-
tation.
Never stand under suspended loads!
Warning
While transporting the machine, no persons must
be present on the machine or hang on it.
Note
To prepare transportation, please bear in mind
the weight of the machine!
The machine weighs approx. 182 kg.
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6.1 General
The instructions described here are to be understood as minimum
recommendations. Depending on operating conditions, they may
need to be broadened in order to maintain the machine's working
quality.
Servicing and maintenance work in specific specialist fields
(electrical engineering, compressed air systems etc.) must only be
carried out by skilled persons trained in the particular discipline
concerned.
Observe the following safety advice!
6. Start up
Note
Improper repair will result in damage to the
machine!
Improper dismantling and assembly may result in
property damage or consequential damage to the
machine.
Therefore, when carrying out any removal or
dismantling activity, always:
• Mark parts that belong together
• Mark or make a note of the position and
point of installation
• Remove and store assemblies separately
After carrying out maintenance work, always:
• check all screw connections to make sure
they are tight.
• Close and screw down all covers.
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Danger
Danger to life!
Working on live components in the improper
manner presents a danger to life!
Work on the electrical equipment must only
be carried out by authorised electricians.
The machine must be disconnected from the
power supply before carrying out repair and
cleaning work!
To do this, turn the main switch to the 0 position
and fit a padlock to prevent it from being swit-
ched on unintentionally.
Warning
You could get crushed by moving parts if the
machine is not shut down.
The machine must be depressurised and
disconnected from the power supply before
carrying out maintenance and cleaning work!
To do this, turn the main switch to the 0 position
and fit a padlock to prevent it from being swit-
ched on unintentionally.
Caution
Warning - Hot surfaces / objects!
The surface of electric motors, for example, can
reach a temperature of over
100 °C when operated in the intended manner.
For this reason, measures must be taken to
prevent anyone from touching hot surfaces; no
temperature sensitive parts must be attached to
or rest against the surface either.
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6. Start up
6.2 Starting up for the first time
Before starting up the machine for the first time, observe the
following:
• Check to make sure the machine has been installed in ac-
cordance with the regulations specified!
• Make sure the machine stands firmly!
• Check to make sure that no foreign objects (tools, construc-
tion material etc.) have been left in the area of the machine
from the assembly process!
• Adjust the machine's working height in accordance with
ergonomic guidelines.
• Check whether the operating voltage is the same as the
voltage shown on the motor rating plate and whether mo-
tors or other drive units are being driven in the correct feed
direction!
• Check the hoses as well as the pneumatic system's hose
connections!
• Make sure that moving components can move without
obstruction into the spaces they require and that the safety
distances are observed.
6.2.1 Checking for proper working order without material
The machine must only be put into operation by trained and
qualified personnel.
Before putting into operation with material, the machine must be
allowed to empty to let machine parts run in under low load. Du-
ring this period, the moving parts in particular should be checked
for excessive heat buildup and noise. An excessive buildup of
heat is an indication of incorrect alignment or use of the wrong
lubricants - this must be rectified.
6.2.2 Checking for proper working order with material
Once the machine has been checked without material and run
in, it is put into operation with components under operating
conditions.
Note
The machine must only be put into operation for
the first time by a person instructed / authorised
to do so by the manufacturer / distributor or un-
der the manufacturer's / distributor's supervision.
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Note
As you did on starting up without material, listen
for unusual noises and check to see if there is
any heat buildup.
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• Move left-hand (fixed side) pressing on cylinder into positi-
on. To do this, proceed as follows:
a) Undo clamping screw.
b) Raise pressing on cylinder and turn it through 90° into the
engagement slot.
c) Tighten clamping screw.
7. Operation
7.1 Operating mode
One possible operating mode is available for operating the ma-
chine:
• Manual operating mode
(Automatic drawer assembly on actuating the two hand
switch system)
7.2 Preparing machine
To put the machine into operation, it is imperative to follow this
activation sequence:
• No guards from servicing work still in place.
• Electrical connection ensured.
• Pneumatic connection ensured.
• Lubricate the guides if necessary.
• Check for leakages in the pneumatic system
• Fit support for rear panel. For this, tighten the four screws on
the front of the support.
Note
From the aspect of organisation, it is always
necessary to define which persons are authorised
to put the machine into operation and operate it.
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