HG H1000 HIGH TIP User manual
User Manual HG H1000 HIGH TIP
Side 1
User Manual
HG H1000 HIGH TIP
SUPER SKUB
User Manual HG H1000 HIGH TIP
Side 2
Table of Contents
User Manual ................................................................................................................................................................ 1
Introduction........................................................................................................................................................... 3
1.Safety................................................................................................................................................................. 4
1.1 Read the manual ........................................................................................................................................ 4
1.2 Education...................................................................................................................................................5
1.3 The most frequent causes of accidents:..................................................................................................... 5
1.4 Preparation................................................................................................................................................. 5
1.5 Noise and vibration level ............................................................................................................................ 6
1.5.1 Vibration level.......................................................................................................................................... 6
1.6 Operation.................................................................................................................................................... 7
1.7 Maintenance............................................................................................................................................... 9
1.8 Transport & Towing .................................................................................................................................. 10
1.9 Disposal & dismantling ............................................................................................................................. 10
2. Function description........................................................................................................................................ 11
2.1 Control panel ............................................................................................................................................ 11
2.2 Machine's operating units......................................................................................................................... 12
3. Precautions before starting............................................................................................................................. 13
4. Driving............................................................................................................................................................. 15
5. Maintenance................................................................................................................................................... 17
5.1 Overview of maintenance......................................................................................................................... 17
5.2 Towing and tipping in case of engine failure............................................................................................ 18
5.3 Maintenance Points.................................................................................................................................. 19
6. FAQ............................................................................................................................................................. 24
7. Hydraulic program .......................................................................................................................................... 25
8. Technical specifications.................................................................................................................................. 26
9. Warranty provisions........................................................................................................................................ 27
10. EU declaration of conformity ........................................................................................................................ 28
User Manual HG H1000 HIGH TIP
Side 3
Introduction
The HG H1000 High Tip
is a high-quality dumper with an
added benefit –the ability to
unload directly over the rim and
into containers and trailers. It is still
user-friendly and comes with a
low total cost of ownership.
The high-tip function is particularly
popular for work sites in tight spaces,
such as cities, among rental
companies, landscapers, contractors,
and demolition companies.
The HG dumper has total safety
measures that ensure the highest
safety standards for users while
being able to load up to 1000 kg.
Manufacturer:
HG Machines ApS
Vejlevej 15, 8722
Hedensted, Danmark
Bredgade 63 A
1260 København K, Danmark
+45 75 89 12 44
hello@hg-machines.com
www.hg-machines.com
HG Poland Sp. z.o.o
Ul.Prosta 34 Lozienica
Pl-72-100 Goleniów
NIP: PL 7010040430
+48 (91) 885 23 04
Find out more at:
www.hg-machines.com
• Minimal maintenance - built to last
• Increases on-site efficiency
• User-friendly and simple machine
• Excellent maneuverability and versatility
• High quality and low total cost of ownership
• Hydraulic high-tip enables container unloading
User Manual HG H1000 HIGH TIP
Side 4
1.Safety
1.1 Read the manual
Please read this manual carefully and make
sure that it is also read by other potential
users of the machine. A hazardous situation
may arise if the user is unaware of certain
details about the machine.
If one of the warning labels is peeling off,
worn or damaged, making the symbol
illegible, replace the label.
WARNING!
Next to a piece of text in the manual indicates a
risk of personal injury if the instructions are not
observed.
WARNING!
Hot parts
Do not touch the engine or exhaust pipe during
operation or immediately after the engine has
stopped. Hot parts can cause serious burns.
WARNING!
Noise
We recommend the use of hearing protectors.
Long-term exposure to noise damages your the
hearing.
WARNING!
Poisonous gases
Do not let the engine run
without
adequate ventilation and
never indoors, as the machine's exhaust
poisonous carbon monoxide.
Manuals, parts lists and instructional videos can
be found at www.hg-machines.com
WARNING!
Crushing risk
Do not touch the machine's moving parts. This
applies to fingers and clothing as it
may result in a loss of limbs.
WARNING!
Explosive liquid
Petrol is highly flammable and explosive, and
may cause serious injury during filling.
We recommend stop the machine and keep it
that you away from heat,
sparks and flames, remove
any spills immediately and
fill it with petrol outdoors.
WARNING!
Danger
When servicing and parking the machine, the
engine must be switched off and ignition key
removed.
User Manual HG H1000 HIGH TIP
Side 5
1.2 Education
•Read the instructions carefully. Please
familiarize yourself with all controls,
switches etc. and how to use the
equipment correctly.
•Operators of the motorized wheelbarrow
must be over 18 years of age and have
normal mental and physical capabilities.
National or local legislation may
prescribe a different age limit for persons
authorized to operate the motorized
wheelbarrow in a given situation.
•Remember that the operator is
responsible for accidents or hazardous
situations involving other people or their
property.
•The operator should be properly
instructed in the use of the motorized
wheelbarrow. These instructions should
focus on the following:
- 1) The operator must be careful and
concentrated when working with self-
propelled machines.
- 2) The operator must be aware of
what is going on in front of/behind the
vehicle, particularly in areas where
people may be moving about.
1.3 The most frequent
causes of accidents
1. Lack of overview
2. The operator's knowledge of the vehicle
is insufficient
3. Too steep terrain conditions
4. Substrate does not have sufficient
stability
5. The vehicle is used in insufficient space
1.4 Preparation
1. Do not wear loose-fitting clothing when
operating the vehicle.
2. Store fuel in canisters approved for this
purpose and keep out of reach of
children and unauthorized personnel.
3. Fuel fill is only permitted outdoors.
Smoking is prohibited during filling.
4. Fill fuel before starting the engine. Never
remove the fuel tank cover or fill fuel
while the engine is running or hot.
5. In case of fuel spills, do not attempt to
start the engine, but remove the
motorized wheelbarrow from the location
of the spill to avoid igniting it.
6. If you spill fuel on the exhaust pipe or the
engine, wait until the fuel has evaporated
due to the risk of fire.
User Manual HG H1000 HIGH TIP
Side 6
7. If petrol or oil comes into contact with
your skin, wash your skin thoroughly with
soap.
8. Inhalation of fuel vapors or oil mists is
harmful to health.
9. Ingestion of fuel or oil is life-threatening.
1.5 Noise and vibration level
When tipping with an empty tray and maximum
revolutions, the highest energy-equivalent sound
pressure level at the operator's position has
been measured at 88 dB (A) in accordance with
ISO 6396.
Under simulated operating conditions involving
combined driving and tipping,
the highest energy-equivalent
sound pressure level at the
operator's position has been
measured at 87 dB (A) in
accordance with ISO 6396.
The uncertainty of the measurements stated
above is ±2 dB. HG recommends the use of
hearing protectors, even though the noise level
is below the limit where hearing protection is
required.
1.5.1 Vibration level
When tipping with an empty tray and maximum
revolutions, the maximum weighted arm-hand
vibration level at the operator's position has
been measured in accordance with ISO 1032 at:
ahv = 5.0 m/s2.
Under simulated operating conditions involving
combined driving and tipping, the maximum
weighted arm-hand vibration level at the
operator's position has been measured in
accordance with ISO 1032 at:
ahv = 3.0 m/s2.
The uncertainty of the measurements stated
above is ±25%.
User Manual HG H1000 HIGH TIP
Side 7
1.6 Operation
WARNING!
Failure to observe the following operating
instructions may result in injury:
•When driving indoors, make sure you
observe the rules and instructions in force on
site.
•Do not use the machine in places with
flammable dust or explosive gases.
•As far as possible, only use the motor
barrow in daylight or in good artificial
lighting.
Do not drive on
slopes exceeding 5%
(4,5 degrees).
Do not drive across
slopes exceeding: 10°
(10 degrees) on hard
surfaces such as
concrete and asphalt.
5° (4,5 degrees) on
compacted ground
such as gravel and
grass.
•In case of overturning, let go of the
machine and keep your distance. Never
try to hold onto the machine.
•Be aware that the driving characteristics
of the motor barrow change significantly
between an empty and a full skip, as the
center of gravity of the motor barrow is
higher when the skip is full.
Do not use the motor
barrow with insufficient
ceiling height.
NEVER drive on slopes
with an empty or full
container when HIGH TIP
is activated.
Only drive on horizontal
and stable ground when
the HIGH TIP has been
driven out.
Do not drive and unload
close to excavations and
unstable edges.
•Unloading of frozen loads or highly adhesive
materials such as clay must not be
performed by tipping, as the machine may
tip over.
•Driving on soft, loose and uneven surfaces is
prohibited, as the operator may be exposed
to inappropriate loads on the body when
operating the machine.
User Manual HG H1000 HIGH TIP
Side 8
•When leaving the motor barrow, remove the
ignition key and turn off the main switch.
•Always turn off the ignition and main switch
before carrying out any service or repair
works.
•Always turn off the ignition and main switch
before charging the machine.
•Do not touch the motor or other electrical
parts when the machine is on and/or
running.
•The machine may only be used for
transporting materials.
When reversing, the
operator must pay
special attention to
uneven surfaces and
objects that the
operator may fall
over or drive into.
The operator must be
aware of persons in the
area so that they are
not crushed under the
truck bed when it is
being lowered.
•The area around the machine must be
kept tidy to avoid accidents caused by
falling.
User Manual HG H1000 HIGH TIP
Side 9
1.7 Maintenance
Each time the machine is used, visual inspection
and inspection must be performed to ensure:
•That there are no leaks in the hydraulic
system by hoses, tank etc.
•That there are no worn or damaged cables.
•That bolts, nuts, etc. are properly tightened.
•That the radiator grille and radiator fins on
the motor are free of dirt.
•That no hydraulic oil has been spilled on or
around the machine.
•That the motor barrow is stationary when the
propulsion lever is not activated.
•That the safety plate activates forward
movement when activated.
•That the tires have the correct pressure and
are lubricated.
WARNING! Always fit the safety bracket of the
tipping cylinder before starting the inspection
work.
User Manual HG H1000 HIGH TIP
Side 10
1.8 Transport & towing
To tow the machine without starting the engine,
activate the coasting button on the left-hand
side. This will disengage the drive wheels,
allowing the machine to be moved.
When lifting the machine, use the three lifting
points in front and on the control panel.
Ensure sufficient stability during lifting to prevent
disconnection.
The machine may ONLY be lifted when the tray
is empty.
The machine may only be
transported using a
vehicle with sufficient
headroom as there is a
risk of serious injury and
damage to the operator,
machine and transport vehicle.
During transport, make sure that the machine is
securely fastened to the tray or in a cargo
compartment in accordance with the applicable
regulations.
1.9 Disposal & dismantling
When, many years from now, the motorized
wheelbarrow is worn out and must be disposed
of, Hedensted Gruppen will carry out the
dismantling work by arrangement, as this work
must be carried out in an environmentally
friendly manner. During the dismantling process,
the parts are sorted according to type of
material. This means that steel parts are classed
as steel, rubber seals as rubber and so forth.
The various materials are then disposed of
according to the regulations
in force at any time.
User Manual HG H1000 HIGH TIP
Side 11
2. Function
description
2.1 Instrument panel
1) Operating handle for tipping the vessel.
Press up to tip off and down to lower the bed.
2) Control handle for High tip function. Press up
for the container to lift. Press down for the
container to lower
3) Control handle for choke.
The handle is pressed down to activate the
choke.
4) Free coupling of propulsion.
Turn the knob counterclockwise to disengage
the wheels so the machine can be pushed. The
propulsion is switched on again by pressing the
button in and turning clockwise.
5) Emergency stop/safety plate.
When the plate is affected, forward travel is
activated, so that the operator does not run the
risk of being trapped.
6) Control handle for driving backwards.
The handle is clamped up against the
handlebar. The more the lever is squeezed, the
higher the speed.
7) Control lever for throttle (engine revolutions).
The handle is pressed down to give the engine
gas.
8) Control handle for driving forward.
The handle is clamped up against the
handlebar. The more the lever is squeezed, the
higher the speed.
User Manual HG H1000 HIGH TIP
Side 12
2.2 The functional units of
the machine
9. Petrol filling –92 octane unleaded.
10.Sight glass for checking hydraulic oil
level.
11.Tip protection for the tub's hydraulic
cylinder.
12. Control and engine oil fill.
13.Hydraulic filter with service indicator.
14.Key start.
Used to start and stop the engine.
15. Recoil start.
Used to start in the event of a power failure.
16.Filling of hydraulic oil
Releaser. If the release lever is pushed down,
the motor is disconnected and the machine can
be pushed. If the handle is pushed up, the motor
is switched on and the machine can be operated
via the control handles.
User Manual HG H1000 HIGH TIP
Side 13
3. Precautions before
starting
Check engine condition
Oil must be visible on the dipstick or top up with
type SAE 15W-40 engine oil, if necessary.
Check hydraulic oil level:
WARNING! Fit the tipping protection.
Top up with type Q8 Handel 46 hydraulic oil or
similar, if necessary
Petrol fill
Use unleaded petrol, 92 octane or higher.
WARNING!
Petrol is a highly flammable and explosive liquid.
Leave the machine to cool for at least 10 min.
before filling and keep it away from ignition
sources.
Seek medical attention if you have inhaled
vapors or swallowed petrol.
User Manual HG H1000 HIGH TIP
Side 14
Tyre pressure and retightening:
All tyres must have the right air pressure in order
to ensure optimum ergonomics.
Tyre pressure, drive wheel: 85 psi/8.5 bar
Tyre pressure, guide wheels: 71 psi/7.1 bar
Retighten the wheels once a week.
Torque: 100 Nm.
Service indicator on hydraulic filter
The indicator gauge on the hydraulic filter
indicates whether the filter needs servicing or
replacing.
Apply full throttle, and check the indicator. If the
indicator is in the red area, the machine needs
servicing.
Safety plate test
Pressing the safety plate should move the
machine forward, preventing the operator from
being trapped during reverse.
Check the plate when the machine is switched
on.
Press the plate, and check that the machine is
moving forward.
The system must be undamaged and be able to
move effortlessly.
The system must be undamaged and able to be
moved without difficulty.
User Manual HG H1000 HIGH TIP
Side 15
4. Driving
Start the machine by activating the choke when
the engine is cold and then turning the ignition
key clockwise. When the engine is running,
release the key and adjust the choke until the
engine is running smoothly. Adjust the throttle to
the desired engine revolutions.
The choke is deactivated after a while.
If the engine is warm, it is not necessary to use
the choke.
Place both hands on the handle bar so that your
fingers can reach the forward handle. Pull up the
hand lever on the right to move the machine
forward and release to stop. Pull up the hand
lever on the left to reverse.
Before reversing, check for people and
obstacles behind you.
The direction of the machine is controlled by
pulling the handle bar to the right or left while the
machine is moving forward. Do not attempt to
control the direction, while the machine is
standing still as this will put considerable strain
on the body.
WARNING!
The machine should stop immediately and come
to a complete standstill when releasing the
forward and reverse handles. If the machine
'crawls' slightly, it must be taken out of service
immediately, and the fault repaired.
To tip the tray, push the tipping lever up with
your left hand, while keeping your right hand on
the handle bar. Use the lever to adjust the
speed: the more you push it, the greater the
speed.
Before lowering the tray, the operator must
check that no people are within the machine's
range. Lower the tray by pushing down the
User Manual HG H1000 HIGH TIP
Side 16
tipping lever with your left hand, while keeping
your right hand on the handle bar. Wait until the
tray is lowered completely, and place both
hands on the handle bar before pulling
the forward handle.
WARNING!
If the machine tips over, let go of the machine
and step away from it. Never attempt to keep the
machine steady.
Before leaving the machine, make sure the tray
is lowered completely, the throttle hand lever is
in the uppermost position and the engine is
switched off with the key. Remove the key from
the machine before leaving the machine for an
extended period of time.
Operation of the High Tip function
The container is operated by pressing the
handle up or down, while the right hand is still
kept on the control handle. Before activating the
functions, the operator must inform and ensure
that no one is within the machine's range of
motion.
When activating the handle, the right hand must
remain on the control handle. Wait until the
container is completely down and place both
hands on the control handle before activating
propulsion.
•High Tip lift: Press handle up, the entire
container will now rise up, when the
container cannot rise right, release the
switch again.
•High Tip lower: Press handle down, the
entire container will now lower to normal
position, when the container cannot be
lowered any further, release the contact
again.
•Tip container up: Press handle up, the
entire container will now tip, when the
container cannot be tipped right up,
release the switch again.
•Tip container down: Press handle down,
the entire container will now tip down,
when the container cannot be tipped
down any further, release the switch
again.
WARNING!
In case of overturning, release the machine and
take a distance. Never try to hold the machine.
Before the operator leaves the machine, the
container must be down and the machine
switched off at the key switch. If the machine is
left completely, the key must be removed from
the machine and the main switch placed in the
broken state.
User Manual HG H1000 HIGH TIP
Side 17
5. Maintenance
5.1 Overview of maintenance
Activity
For each xx operating hours
Daily
3 m.
20
hours
50
hours
100
hours
300
hours
Check
Hydraulic oil level
x
Engine oil level
x
Air filter (in a very dusty
environment)
x
Wheel air pressure
x
Function of the safety plate
x
Leaks
x
Coasting valve
x
Bolts and nuts are tightened
x
Adjustment
Spark plug
x
Release button
x
Safety plate
x
Lubrication
Pendular suspension
x
Wheel
x
Re-tightening
Wheel
x
Cleaning
Spark plug
x
Sediment in carburettor
x
Air filter
x
x
Replacement
Air filter
x
Engine oil
First
x
Engine oil filter
First
x
Hydraulic filter
First
x
Hydraulic oil
First
x
Warning signs as needed
x
Spark plug
First = replaced when the machine has run 20 hours.
Components must be checked as recommended by the
supplier. Hedensted Gruppen requires that a
comprehensive service inspection of the machine be
carried out by an authorized service technician at least
once a year. Safety features such as the release button
and safety plate must be inspected every three months. All
maintenance must be carried out by a trained mechanic,
service technician or similar professional.
User Manual HG H1000 HIGH TIP
Side 18
5.2 Towing and tipping in
case of engine failure
The coasting button is used to disengage the
drive wheels, allowing the motorized
wheelbarrow to be moved when the engine is
off. Turn the button counter-clockwise to
disengage. Push the button and turn clockwise
to re-engage the engine.
WARNING!
The machine's parking brake cannot be
operated when disengaged. Place a suitable
object on both sides of the wheels when leaving
the machine.
HG does not recommend
leaving the machine in
disconnected mode.
With the help of two people,
the container can be tipped
to the side. High Tip does
not need to be raised as
shown in figure pos. 24.
Alternatively, the machine's
container can also be tipped
without High Tip being
activated figure pos. 27 and
28.
The advantage of an
activated high tip or only
tipped container is that the
container can thereby be
placed directly on the
surface on which the
machine stands. See figure
pos. 23
If the high tip is not
activated, the container,
when it is tipped to the side,
must be supported by a
suitable stable object, which
may be support trestle with
an approved carrying
capacity of at least 200kg. See figure pos. 25
User Manual HG H1000 HIGH TIP
Side 19
WARNING!
In this case, it must always be ensured that the
container is tipped at least 125* degrees above
the horizontal surface where the container has
its normal position, precisely to avoid the
container falling back.
5.3 Maintenance Points
Safety fittings
Mount the safety fitting on the tipping cylinder
before carrying out maintenance. Loosen the
two finger screws, and remove the fitting from
the inside of the machine. Remove the large
finger screw, and fold out the fitting. Place it over
the cylinder rod, and screw on the finger screw
to lock.
Draining hydraulic oil
Place a suitable container under the hydraulic oil
tank and remove the plug. The tank must be
able to hold 17 liters. Clean and refit the plug
when the oil has been drained from the tank.
WARNING!
Be careful as the oil may be very hot!
Replacing the hydraulic filter
Place a suitable container under the machine
near the filter. Loosen the filter, and unscrew it.
Lubricate the gasket on the new filter with oil,
and screw it on. Tighten the filter firmly by hand.
Hydraulic oil fill
Using a clean oil can, add approximately 17
liters of type Q8 Handel 46 hydraulic oil or
similar. Check the oil level in the sight glass on
the left-hand side of the machine.
User Manual HG H1000 HIGH TIP
Side 20
Changing the engine oil
Place a suitable container under the hydraulic oil
tank and remove the plug. Clean the plug,
replace the gasket and refit the plug when the oil
has been drained from the tank.
Using a clean oil can, add approximately 0.6
liters of type SAE 15W-40 engine oil. The oil
level must reach the top of the thread. Check the
oil level with the dipstick.
WARNING!
Be careful as the oil may be very hot!
Sediment in the carburetor
Place a suitable container under the machine
near the carburetor. Close the fuel tap, and
remove the drain plug on the side of the float
bowl. Replace the gasket and refit the plug.
Open the fuel tap again.
Air filter
Remove the cover and filter by loosening the
two finger nuts.
Clean the foam filter and paper filter with
compressed air or replace them. Refit the foam
filter around the paper filter and then mount it on
the engine with the metal nut. Mount the cover
with the plastic nut.
Replacement of spark plugs
Remove the spark plug with a 21 mm spanner
by turning counter-clockwise. Clean the spark
plug and adjust the electrode distance to 0.70-
0.80 mm. Replace the spark plug if necessary.
Always screw on the spark plug by hand. If a
new spark plug is fitted, tighten it another half
turn to seal the gasket. If a used spark plug is
fitted, only tighten it another one-eighth to one-
quarter turn.
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