HGZ S 300 2009 User manual

Service manual S300 (2009)
modifications

part list
HGZ Engineering Ltd.
part no.
071917
D
service manuals S300 (2009)
qty.
010086 Cmachine construction S300 (2009)
BG
1
020787 Hbrewing assembly
LBG
1
020798 Gfront S300 (2009)
BG
1
020807 Eelement construction S300 (2009)
BG
1
020808 Dcasing S300 (2009)
BG
1
020812 Cinstantmodul S300 (2009)
BG
1
020847 Abrewing assembly S300
LBG
1
032865 Ahydraulic block S300 (2009)
LBG
1
032866 Bpump S300 (2009)
LBG
1
032867 Fsteam boiler
BG
1
032868 Bcoffee boiler
BG
1
032933 Darmature M ( S300 ) until aug. 2010
BG
1
032983 Afront cover S300 (2009) Instant
BG
1
033004 Aarmature M ( S300 ) from aug. 2010
BG
1
047791 Dtea outlet S300 (2009)
LBG
1
047792 Bsteam outlet S300 (2009)
LBG
1
047828 Amain board S300
LBG
1
047847 Barmature S300 (2009)
LBG
1
047853 Aarmature connection
1
071918 Boptions S300 (2009)
1
071919 Aoperating instructions S300 (2009) D/E/F
1
071920 Atechnical description S300 (2009) D
1
071921 Atechnical description S300 (2009) E
1
071922 Atechnical description S300 (2009) F
1
24
positions
page
1
of
1
08.09.2010
-
11:11
/
psc
iFAS V4 /
2101002
/
V4_HGZ

part list HGZ Engineering Ltd.
part no.
010086
K
qty.
machine construction S300 (2009)
020807 L BG1 element construction S300 (2009)
032651 A 1 outlet cover S300 (2009)
032927 A LBGBoiler 3.0kW
032928 A LBGBoiler 2.0kW
032984 A LBGsteam boiler S300 (2009) 3.0kW
032985 A LBGsteam boiler S300 (2009) 2.0kW
045564 A 1 drip tray tube
046950 A 1 isolation
047785 D connection tube
047920 A 2 threaded rod
047942 D connection tube small
047943 C connection tube long
047958 C 1 injector filltube
048031 C LBGvalve battery cpl.
048051 C LBGtube
048223 B LBG1 cold water armature S300 (2009)
048280 A LBGtube
048304 A Valve nipple
048517 A LBGcold water suppy Ancona
049167 A LBG1 magnetic valve 2-Way ø4/6 (replacement for 56371)
049168 1 magnetic valve 2-Way ø6/6 (replacement for 56372)
050130 1 ORing 23 x 3 NBR 70.5/P5F
052004 4 cylinder screw M4x6
052020 2 allen screw M5x20
053004 4 nut M4x0.8d
054204 2 spring washer M4
054438 0.200 protection clip 0.63 x De 9.45 (1m)
054802 hose clamp SM S24
054826 hose clamp D 10.1
054832 1 hose clamp D6.1
056340 magnetic valve 2/2WV 1.6
056372 2 magnetic valve 2/2 WV - 1.5 - 24V (ø6/ø6)
056373 seals set for 056371/72 (plunger/ oring)
057608 Y - piece D 6 - 7mm
058007 nut connection 6 - 1/8
058008 clamp ring 6
058020 nut connection 6 - 1/4
058073 male adapter union 1/8 - 6
058089 plug 6
058238 1 male adapter elbow union 4 R1/8"
058276 1 male adapter elbow union 6 R1/8"
058312 1 Y-plug connection ø6 PVDF
058324 screwed connection nipple 4- 1/8 PPSU (Römer)
058325 screwed connection nipple 6- 1/8 PPSU (Römer)
058416 1 pushbutton switch
058810 0.210 silicon tube 10/7
058810 4 0.030 silicon tube 10/7
058810 1 0.170 silicon tube 10/7
058827 0.950 flexion tube FEP 6/4
058827 1 0.110 flexion tube FEP 6/4
058827 1 0.150 flexion tube FEP 6/4
058827 1 0.650 flexion tube FEP 6/4
058827 1 0.160 flexion tube FEP 6/4
page 1 of 215.02.2013 - 11:05 / miliFAS V4 / /V4_HGZ

part list HGZ Engineering Ltd.
part no.
010086
K
qty.
machine construction S300 (2009)
058827 0.140 flexion tube FEP 6/4
058831 0.040 silicon tube 5 / 8
058831 0.180 silicon tube 5 / 8
058831 0.270 silicon tube 5 / 8
058831 0.200 silicon tube 5 / 8
058831 0.510 silicon tube 5 / 8
058840 0.090 silicon tube 9/6
058840 0.080 silicon tube 9/6
058843 0.040 silicon tube 7/4
62
positions
page 2 of 215.02.2013 - 11:05 / miliFAS V4 / /V4_HGZ

part list
HGZ Engineering Ltd.
part no.
020787
L
brewing assembly
qty.
020781
C
brew case left
1
020782
C
brew case right
1
032427
A
swing shaft
LBG
1
032793
B
funnel disk
1
040232
C
wiping ring Y3 D46.2x39.4x3.5
1
043930
B
self adhesive label
1
044515
C
swing brewing arm
1
044731
B
sieve
1
045067
B
holder
1
045306
A
seal Y3 D46,2x38,6x4
1
046624
A
brewing tube
1
046626
B
funnel disk
046628
D
flute bolt
046630
C
sieve carrier
1
047079
A
cable S500NG/Alassio LV release valve
047104
A
slide angle short
LBG
1
047167
A
powder funnel
LBG
1
047464
A
micro sieve
1
047653
C
toothed belt disc compl.
2
047701
A
disk
1
047703
B
flute bolt
LBG
1
047706
A
distance bolt
1
047707
B
arrester
1
047710
A
coffee shaft
LBG
1
047744
A
bellows
1
047915
C
motorplate
1
047917
A
groupholder back cpl.
LBG
1
047919
A
groupholder front cpl.
LBG
1
047924
A
torsion shaft
1
047928
D
cover plate cpl.
LBG
1
047936
A
plate
1
047966
B
valve motorplate
1
047969
A
slide angle short
LBG
048407
B
water piston ø45 (2011)
LBG
048638
A
mounting plate
1
048705
A
funnel holder S300-S900 / Alassio
1
048731
A
water piston ø45 (2011)
LBG
1
050062
ORing 37x4 P5029
050063
ORing 33.05x1.78 V
1
052004
allen screw M4x6
1
052068
screw M5x14
6
052201
screw M5x10
2
052211
screw M4x6
1
052213
screw M4x10
1
052217
screw M5x12
4
052909
PT-screw KA40x20
2
052913
PT-screw KA40x10
2
052942
screw M4x12
3
052961
screw I-6 Kant M5x12
8
053002
nut M5x0.8d
1
053021
safety nut M5
8
053605
washer M4
2
054221
safety ring D37
1
page 1 of 2
04.06.2012 - 14:11 / mil
iFAS V4 / 2101002/V4_HGZ

part list
HGZ Engineering Ltd.
part no.
020787
L
brewing assembly
qty.
054917
pin 8h8x40
1
056364
magnetic valve 3/2WV (Römer)
1
056368
Membrane (Römer)
056839
direct-currentmotor 24V 4500RPM Linix
2
056841
Impulsprint (Linixmotor 56839)
057628
toothed belt GT
2
057769
bronze bearing 8r7 / 4E7 x 6
2
057772
plain bearing 30/26x49
1
058115
clamp ring 4
1
058116
nut connection 4
1
058321
connection nipple 4- 1/8 PPSU (Römer)
1
058803
flexion tube FEP 4/2
1
0.460
058919
connection unit to magnetic valve 56364
058920
connection unit D6 to magnetic valve 56364
67
positions
page 2 of 2
04.06.2012 - 14:11 / mil
iFAS V4 / 2101002/V4_HGZ

part list
HGZ Engineering Ltd.
part no.
020798
K
front S300 (2009)
qty.
032836
F
frontsheet CT/MCT
032837
F
frontsheet CST/MCST
032841
A
drip grid S300 NG
1
032878
B
coffee outlet
1
032881
C
outlet cover S300 (2009)/ S500 NG
1
044485
A
coffee guide
045343
A
guide sleeve
2
045344
A
slide rod
2
045931
B
holding shaft
1
046529
C
inlet piece SCS
1
046966
A
slide rod
2
046974
A
Label Selecta
047166
A
heated coffeetube (Alassio)
047352
A
display
1
047600
A
cable tree S500NG HV Rahmen/ Front Erdung
1
047717
B
option outlet heating S500NG/ S400/ S300 (2009)
BG
047722
A
Spacer S300 (2009)
1
047787
B
fixing angle
2
047788
D
holder drain bush
1
047791
D
tea outlet S300 (2009)
LBG
1
047795
C
steam holder S300 (2009)
LBG
1
047798
B
flat seal
1
047800
A
rail cpl. S300 (2009)
LBG
1
047831
A
print S300 key board
1
047861
A
hinget axle
1
047875
A
cable S300NG LED
1
047904
C
front housing S300 (2009) black Rex-Royal
1
047905
A
drip tray S300 (2009) black
1
047944
D
outlet cover matt S300/S500 (with logo)
047954
A
inlet screw
1
047955
A
outlet channel cpl.
LBG
1
047961
A
coverrouleau S300 (2009)
1
047964
C
cap coffee outlet
LBG
1
047965
B
outlet cover matt S300/S400/S500 (with symbol arrow)
047985
A
support bracket S300
1
048024
A
collection part cpl.
LBG
1
048073
A
Alu Profil
2
048126
A
front housing S300 (2009) white
048158
A
cover frontdoor cpl.
LBG
1
048174
A
cable S300(2009) LV CTSM print discharge heating
048197
B
inlet piece (Schärf )
048267
A
display holder
1
048268
A
distance piece
1
048275
A
Display owner
1
048276
B
Distance strip
1
048372
A
label rex-royal
048373
A
label rex-royal
1
048377
A
drip grid S300 Ancona
048399
A
front housing Ancona black
048430
A
steam handle. S300 S500
LBG
048433
A
double-faced adhesive tape
1
048434
A
double-faced adhesive tape
1
048452
A
Touchfolie 8,4" WRT touch-light version
1
page 1 of 2
14.12.2011 - 14:04 / mil
iFAS V4 / 2101002/V4_HGZ

part list
HGZ Engineering Ltd.
part no.
020798
K
front S300 (2009)
qty.
048461
A
outlet cover black brilliance S300/S500 (with logo)
1
048533
A
Touchscreen 8,4" WRT Version (with Water-Resistant-Tape)
048726
A
foam nozzle
048727
A
inlet screw
050067
ORing 10x2 V
2
050116
oring 6x1.5 NBR
1
052002
allen screw M5x8
4
052004
allen screw M4x6
5
052009
allen screw M4x10
4
052033
allen screw M3x5
1
052047
allen screw M3x10
7
052937
PT-screw KA40x16
5
052963
PT-screw KA40x 8
24
053605
washer M4
2
053910
distance tush D6/3.4x3
7
054210
lock washer D3.2
1
054426
pressure spring 0,8 x 10 x 20
2
057666
double sided tape 1mmx 6mm Scapa
2
0,360
057774
lock
1
057775
spare key to 057774
058050
nut 1/8
1
058238
male adapter elbow union 4 R1/8"
1
058273
screwed connection nipple 4-1/8K
1
058803
flexion tube FEP 4/2
1
0,500
77
positions
page 2 of 2
14.12.2011 - 14:04 / mil
iFAS V4 / 2101002/V4_HGZ

part list HGZ Engineering Ltd.
part no.
020807
M
qty.
element construction S300 (2009)
010085 K LBG1 frame rack S300 (2009)
020787 L LBGbrewing assembly
020811 E 1 grinder EK7 left
020847 E LBG1 brewing assembly S300
032833 C 1 decaf compartment
032865 C LBG1 hydraulic block S300 (2009)
032866 C LBG1 pump S300 (2009)
042432 A 1 protection rag
043854 D 1 support
045367 C cable 5 x 2.5
046665 A cable 3 x 2.5
047008 A 1 cable S500NG/Alassio LV draaw switch
047407 A LBG1 Support coffee grinder EK7
047818 C 1 adjustment axle top S300
047819 B 1 adjustment axle bottom S300
047828 C LBG1 main board S300
047846 D 1 holder manometer
047847 C LBG1 armature S300 (2009)
047866 A cable S300NG HV Gerätestecker- Anschlussklemme
047870 A 1 cable S300NG Mühle1
047872 A 1 cable S300NG LV Print- Kaffeeboiler-TB/KB
047873 A 1 cable S300NG LV Flowmeter
047874 A 1 cable S300NG LV Print- Brühgruppe Entlastungsventil
047884 A 1 cable S300NG LV Print - V0922 Print
047978 A LBG1 cable S300NG LV Reedsensor- mainprint
048016 A holder outlet
048042 A LBG1 tube
048046 A LBGtube
048047 A LBG1 tube
048100 B LBG1 coffee check valve
048253 A 1 tube
048494 A cable ANCONA DIVA
048538 A decaf compartment S300 Rail
048794 A powder channel to 20811 / 20813
050733 1 seal 15x9x2
052001 1 cylinder screw M4x8
052002 3 cylinder screw M5x8
052004 5 cylinder screw M4x6
052018 4 allen screw M3x12
052033 2 allen screw M3x5
052040 1 allen screw M5x45
052927 2 PT-screw KA35x10
052934 2 screw M5x8
053605 washer M4
054222 1 lock washer D5
054437 1 0.200 protection clip 0.5 x De 8.5 (1m)
054438 1 0.175 protection clip 0.63 x De 9.45 (1m)
054830 1 hose clamp D8.6
054832 1 hose clamp D6.1
054832 hose clamp D6.1
054901 2 dowel pin 2x12
055055 cable TD 3x0.75 UK
055069 cable TD 3x0.75 CH
page 1 of 214.03.2013 - 08:35 / miliFAS V4 / /V4_HGZ

part list HGZ Engineering Ltd.
part no.
020807
M
qty.
element construction S300 (2009)
055070 cable TD 3x0.75 D
055140 cable harness D5-15
055153 cable harness D 10-17
055158 11 wire fixture
055522 connector plug 6100-4315 (S=1.5)
056408 Flashcard-Compact (with box)
056857 grinder motor EK7/8 01 230VDC S300
057420 grinding disc 64 ceramic C-1 (grinder 20811/13)
057423 grinding disc 64 metal EK7 Kit 1 (grinder 20811/13)
057608 1 Y - piece D 6 - 7mm
057678 Repair set toothed belt EK7
057836 2 round buffer ø30 x 30 M8
057837 2 round buffer ø30 x 30 M8 (gliding)
057842 1
057951 1 protection stopper 18.5
057977 m0.020 hooks
057978 m0.020 loops
057980 3 support plate 20x20 mm
057987 2 gear
058401 1 pressure gauge 0-16 bar
058402 pressure gauge 0-4 BAR
058801 1 0.400 flexion tube FEP 8/6
058803 1 0.110 flexion tube FEP 4/2
058803 1 0.380 flexion tube FEP 4/2
058803 0.300 flexion tube FEP 4/2
058803 0.350 flexion tube FEP 4/2
058809 1 armoured tube 3/8 x 2000
058810 1 0.030 silicon tube 10/7
058827 1 0.460 flexion tube FEP 6/4
058831 1 0.270 silicon tube 5 / 8
058831 1 0.040 silicon tube 5 / 8
058843 1 0.040 silicon tube 7/4
058843 0.550 silicon tube 7/4
86
positions
page 2 of 214.03.2013 - 08:35 / miliFAS V4 / /V4_HGZ

part list
HGZ Engineering Ltd.
part no.
020808
I
casing S300 (2009)
qty.
020803 Ccup depot S300 (2009) 1 M
1
020886 Abean hopper S300 (2009) new
032818 Acap for 20791
1
032833 Cdecaf compartment
1
032860 Gcover front S300 without Instant
032979 Bcover front S300 without Instant
047749 Acover decaf compartment
1
047981 Acover S300
LBG
048033 Dslide S300 (2009)
1
048257 Aside panel right cpl. S300 ( anthrazit ) new
1
048258 Aside panel left cpl. S300 ( anthrazit ) new
1
048259 Abackwall cpl. S300 ( anthrazit ) new
1
048260 Cgrounds drawer cpl. S300 (2009)
LBG
1
048261 Aside panel left cpl. S300 ( white )
048262 Aside panel right cpl. S300 ( white )
048263 Aback panel cpl. S300 ( white )
048351 Abackwall cpl. S300 ( anthrazit ) without logo new
048498 Abean hopper support
048549 Abean hopper Ancona (grey)
048550 Abean hopper incl. profile gasket
BG
1
048551 Abean hopper incl. profilr gasket
BG
052001 allen screw M4x8
2
052903 screw M4x8
2
052927 PT-screw KA35x10
2
24
positions
page
1
of
1
11.04.2012
-
10:17
/
ame
iFAS V4 /
2101002
/
V4_HGZ

part list HGZ Engineering Ltd.
part no.
020812
E
qty.
instantmodul S300 (2009)
032861 C LBGfront cover S300 (2009) Instant
032882 A 1 powder hopper left S300
032883 A 1 powder hopper right S300
032914 A 1 hopper collet
032980 A LBGfront cover S300 (2009) Instant
047068 B 2 injector ø0.7
047169 C 1 feather
047878 A 1 cable S300NG LV Instantventile Pulverbehälter-Mischmotor
047879 A cable S300NG LV Stecker Produktmotoren
048049 A LBG1 tube
049167 A LBG1 magnetic valve 2-Way ø4/6 (replacement for 56371)
052913 8 PT-screw KA40x10
054826 1 hose clamp D 10.1
054828 1 hose clamp D 11.3
054831 1 hose clamp D12.8
056340 magnetic valve 2/2WV 1.6
056371 1 magnetic valve 2/2 WV - 1.5 - 24V (ø6/ø4)
057382 1 chutes 45x70
057390 1 chutes 38x68
057639 1 outlet
057651 1 outlet pice
057663 gear and motor 24V DC 145 rpm
058073 1 male adapter union 1/8 - 6
058129 1 nut connection 4 - 1/8
058159 1 stiffener sleeve 4 - 2
058160 1 clamp ring 4
058291 1 Y-plug connection D4
058308 1 straight connection G1/4- 6
058324 screwed connection nipple 4- 1/8 PPSU (Römer)
058325 screwed connection nipple 6- 1/8 PPSU (Römer)
058803 1 0.180 flexion tube FEP 4/2
058803 1 0.100 flexion tube FEP 4/2
058810 1 0.170 silicon tube 10/7
058814 1 0.420 silicon tube 12/8
058855 1 0.425 silicon tube 12/6
35
positions
page 1 of 115.02.2013 - 08:45 / miliFAS V4 / /V4_HGZ

part list
HGZ Engineering Ltd.
part no.
020847
E
brewing assembly S300
qty.
020781
C
brew case left
1
020782
C
brew case right
1
032427
A
swing shaft
LBG
1
032793
B
funnel disk
1
040232
C
wiping ring Y3 D46.2x39.4x3.5
1
043930
B
self adhesive label
1
044515
C
swing brewing arm
1
044731
B
sieve
1
045067
B
holder
1
045306
A
seal Y3 D46,2x38,6x4
1
046624
A
brewing tube
1
046626
B
funnel disk
046628
D
flute bolt
046630
C
sieve carrier
1
047079
A
cable S500NG/Alassio LV release valve
047167
A
powder funnel
LBG
1
047464
A
micro sieve
1
047653
C
toothed belt disc compl.
2
047701
A
disk
1
047703
B
flute bolt
LBG
1
047706
A
distance bolt
1
047707
B
arrester
1
047710
A
coffee shaft
LBG
1
047744
A
bellows
1
047915
C
motorplate
1
047917
A
groupholder back cpl.
LBG
1
047919
A
groupholder front cpl.
LBG
1
047924
A
torsion shaft
1
047966
B
valve motorplate
1
048289
B
cover plate cpl.
LBG
1
048299
A
plate
1
048407
B
water piston ø45 (2011)
LBG
048638
A
mounting plate
1
048705
A
funnel holder S300-S900 / Alassio
1
048731
A
water piston ø45 (2011)
LBG
1
050062
ORing 37x4 P5029
050063
ORing 33.05x1.78 V
1
052004
allen screw M4x6
1
052068
screw M5x14
6
052201
screw M5x10
2
052211
screw M4x6
1
052213
screw M4x10
1
052217
screw M5x12
4
052909
PT-screw KA40x20
2
052913
PT-screw KA40x10
2
052942
screw M4x12
3
052961
screw I-6 Kant M5x12
8
053002
nut M5x0.8d
1
053021
safety nut M5
8
053605
washer M4
2
054221
safety ring D37
1
054917
pin 8h8x40
1
056364
magnetic valve 3/2WV (Römer)
1
page 1 of 2
04.06.2012 - 16:04 / mil
iFAS V4 / 2101002/V4_HGZ