Highway Equipment Company NEW LEADER L4000G4 User manual

MODEL L4000G4
UNIT SERIAL NUMBER _______________________
MANUAL NUMBER: 307074-D
EFFECTIVE 11/2011
1330 76TH AVE SW
CEDAR RAPIDS, IA 52404-7052
PHONE [phone] | FAX [phone]
www.highwayequipment.com
Copyright 2003 Highway Equipment Company, Inc.
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L4000G4NEW LEADER TABLE OF CONTENTS
Warranty....................................................................................................................................................... 4
Preface.......................................................................................................................................................... 5
Safety............................................................................................................................................................ 6
.......................................................................................... 7
...................................................................................................................... 8
.................................................................................................................................... 1 5
............................................................................................................................ 1 6
 ............................................................................................................................................ 1 7
................................................................................................................................................ 1 8
................................................................................................................... 1 9
 .................................................................................................................... 2 0
 ............................................................................................................................... 2 0
........................................................................................................................... 2 0
................................................................................................................................... 2 1
.................................................................................................................................. 2 1
.......................................................................................................................................... 2 2
 .............................................................................................................. 2 3
...................................................................................................................... 2 3
Fasteners............................................................................................................................................ 2 3
 ............................................................................................................................................ 2 3
 .............................................................................................. 2 4
 ............................................................................................................................... 2 4
........................................................................................................................... 2 4
 ........................................................................................................................ 2 4
 ........................................................................................................................... 2 4
........................................................................................................... 2 5
 ......................................................................................................................................... 2 6

............................................................................................................................................... 3 1
................................................................................................................... 3 3
307074-D
Page Rev. A
TABLE OF CONTENTS
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Please Give Part No., Description
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307074-D
Page Rev. A
L4000G4NEW LEADER TABLE OF CONTENTS CONTINUED
 ..................................................................................................................................................... 34
 ............................................................................................... 34
 ..................................................................................................................... 36
 ................................................................................................................................. 38
................................................................................................................... 3 9
................................................................................................... 40
...................................................................................................................................... 4 1
.................................................................................................................................... 42
 .................................................................................................................................. 43
.............................................................................................................................................. 44
 ............................................................................................................................... 45
 ......................................................................................................................... 46
....................................................................................................................................... 49
........................................................................................................................................ 50
........................................................................................................ 51
............................................................................................................ 5 2
 ........................................................................................................ 53
 .................................................................... 54
 ........................................................................................................................................ 56
 ............................................................................................................... 57
................................................................................................................................................ 58
................................................................................................................................. 60
 .......................................................................................................................... 61
 ............................................................................................................................. 62
 ........................................................................................................ 64
................................................................................................................................... 67
...................................................................................................................... 68
............................................................................................................................................ 70
............................................................................................................................. 72
 .......................................................................................................................................... 74
 .................................................................................................................. 74
 ....................................................................................................... 78
 ....................................................................................................................... 82
 .................................................................................................................... 84
.......................................................................................................................................... 85
 ..................................................................................................................... 86
 ........................................................................................ 87
........................................................................................................................... 88
 ................................................................................................................... 89
...................................................................................................................................... 90
 ................................................................................................................................... 92
...................................................................................................................... 94
Decals ................................................................................................................................................ 96

 .................................................................................................................................... 
TABLE OF CONTENTS
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Warranty
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NEW LEADER
307074-D
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Please Give Part No., Description
& Unit Serial No.




   




                






 





NEW LEADER L4000G4
5
PREFACE
SAFETyPREFACE
All manuals and user guides at all-guides.com

6
NEW LEADER
Please Give Part No., Description
& Unit Serial No.
L4000G4
307074-D
Page Rev. A
SAFETy



      

         
        
         

DANGER

           

WARNING

   

CAUTION
NOTICE!



          

                 

     





SAFETy
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L4000G4
SAFETy CONTINUED

1. 
2. 
3. 
4. 

1. 


2. 



3. 


4. 
a. 
b. 

c. 
5. 



6. 


7. 
SAFETy
All manuals and user guides at all-guides.com

8
NEW LEADER
Please Give Part No., Description
& Unit Serial No.
L4000G4
307074-D
Page Rev. A
SAFETy DECALS
SAFETy
All manuals and user guides at all-guides.com

9
NEW LEADER
307074-D
Page Rev. A
Please Give Part No., Description
& Unit Serial No.
L4000G4
SAFETy DECALS CONTINUED
SAFETy
All manuals and user guides at all-guides.com

10
NEW LEADER
Please Give Part No., Description
& Unit Serial No.
L4000G4
307074-D
Page Rev. A
1.  

   
 
 
 
  
  
  


2. 

a. 
b. 
c. 



e. 
f. 


     
     

3. 


4.    
   
  
 

  
   

 
  


       

5.        



6. 
  
  

  
  
   

7. 

8. 

  
  
 

 

 
  


9.    


10.   
  

a.  
 
 

b.  

 

 

c.       

GENERAL SAFETy RULES
OPERATION SECTION
SAFETy
All manuals and user guides at all-guides.com

11
NEW LEADER
307074-D
Page Rev. A
Please Give Part No., Description
& Unit Serial No.
L4000G4
17. 

18.      

       


CAUTION

   



19.           

   

20.    



  
   
   

21. 

      
       


11. 
 
     
       
         

12. 
  

  
  
  
  
 




13.   
  
    
  
   
   
  
  

14.  
 
 
         
 
  

15. 
   

16.   

  

   

GENERAL SAFETy RULES
OPERATION SECTION
SAFETy
All manuals and user guides at all-guides.com
all-guides.com

12
NEW LEADER
Please Give Part No., Description
& Unit Serial No.
L4000G4
307074-D
Page Rev. A
7.   
 

 

  
  
    
  
    
 

        
        
        

8.    

  
  
 
 
   
  
  
  


       
      

9.       


10.       
     
         


1.   
 
 
  
  
 
  
  
    

2.   
    
   
       



3.      
    
    



    
       

4. 


5.        
      

6. 


GENERAL SAFETy RULES
MAINTENANCE SECTION
SAFETy
All manuals and user guides at all-guides.com

13
NEW LEADER
307074-D
Page Rev. A
Please Give Part No., Description
& Unit Serial No.
L4000G4
11.   
  
 
 

  

  
 
 
      
       
     
        
cables.
12.     
           
          


13.   
  
    
   
   
  
  
   


         

  


GENERAL SAFETy RULES
MAINTENANCE SECTION CONTINUED
SAFETy
All manuals and user guides at all-guides.com

14
NEW LEADER
Please Give Part No., Description
& Unit Serial No.
L4000G4
307074-D
Page Rev. A
6.  
 
      
    
 

 
 
    
        
      
        
      

7.        
      
        
       



       


8.        

       


9.       


10.      
        

11. 
12.       
       

1. 
       

a. 
      
      


b.        
   

2.      
       

 
3.        
     
       

4. 



 


5.    
  
  
   
  
  
  
 
  


         

       

        
        

GENERAL SAFETy RULES
INSTALLATION INSTRUCTIONS
SAFETy
All manuals and user guides at all-guides.com

L4000G4NEW LEADER HEADER
15
Please Give Part No., Description
& Unit Serial No.
307074-D
Page Rev. A
GENERAL DESCRIPTION













 




 








                



OPER. & MAINT.
GENERAL DESCRIPTION
All manuals and user guides at all-guides.com

16
Please Give Part No., Description
& Unit Serial No.
L4000G4NEW LEADER HEADER
307074-C
Page Rev. B
NEW LEADER DIMENSIONS & CAPACITIES
L4000G4

B








   
 
    
L4000G4 L4000G4 w/o
Insert
With 5’
Insert
With 7’
Insert
With 7’ Insert With
Sideboard Opon

B








    
    
B
D
A
C
CA/CT
4.00
MIN
59
68 102
132
MAX
(FENDER WIDTH)
127
OPER. & MAINT.DIMENSIONS & CAPACITIES
All manuals and user guides at all-guides.com
all-guides.com

L4000G4NEW LEADER HEADER
17
Please Give Part No., Description
& Unit Serial No.
307074-D
Page Rev. A
INITIAL START-UP
Refer to www.highwayequipment.com for installaon instrucons. Once on the website, click Customer Support,
Other Manuals and Instrucons, New Leader Installaon Instrucons.
WARNING 

1. Standard Torques Naonal
Coarse (NC) Capscrews
2. 
3. 
4. 
5. Lubricant & Hydraulic Oil Specicaons

6. 

7. 

 

8. 

9. 

10. 


WARNING



11. 
12. 

OPER. & MAINT.
INITIAL START-UP
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18
Please Give Part No., Description
& Unit Serial No.
307074-D
Page Rev. A
L4000G4NEW LEADER HEADER

1. 
2. 

3. 

DANGER





4. 


5.    




FIELD TESTING
OPER. & MAINT.FIELD TESTING
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L4000G4NEW LEADER HEADER
19
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GENERAL OPERATING PROCEDURES
1. 

Field Tesng
2. 
3. 
4. G4 Spread Paern

5. G4 Spread Paern
6. 
7. 
8. 
9. 
CAUTION 
10. 


NOTICE! 

www.newleadervip.com

OPER. & MAINT.
OPERATING PROCEDURES
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20
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L4000G4NEW LEADER HEADERLUBRICATION AND MAINTENANCE
PREVENTATIVE MAINTENANCE PAYS!




WARNING                

HYDRAULIC SYSTEM



Lubricant and Hydraulic Oil Specicaons


WARNING





NOTICE! 





CONVEYOR GEAR CASE

Lubricant and Hydraulic Oil Specicaons
                 


OPER. & MAINT.LUBRICATION & MAINTENANCE
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