Highway L4000G4 User manual
MODEL L4000G4
UNIT SERIAL NUMBER _______________________
MANUAL NUMBER: 307074-D
EFFECTIVE 11/2011
1330 76TH AVE SW
CEDAR RAPIDS, IA 52404-7052
PHONE (319) 363-8281 | FAX (319) 286-3350
www.highwayequipment.com
Copyright 2003 Highway Equipment Company, Inc.
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L4000G4NEW LEADER TABLE OF CONTENTS
Warranty....................................................................................................................................................... 4
Preface.......................................................................................................................................................... 5
Safety............................................................................................................................................................ 6
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Fasteners............................................................................................................................................ 2 3
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307074-D
Page Rev. A
TABLE OF CONTENTS
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307074-D
Page Rev. A
L4000G4NEW LEADER TABLE OF CONTENTS CONTINUED
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Decals ................................................................................................................................................ 96
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TABLE OF CONTENTS
Insert Current New Leader
Warranty
5
NEW LEADER
307074-D
Page Rev. A
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& Unit Serial No.
NEW LEADER L4000G4
5
PREFACE
SAFETyPREFACE
6
NEW LEADER
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& Unit Serial No.
L4000G4
307074-D
Page Rev. A
SAFETy
DANGER
WARNING
CAUTION
NOTICE!
SAFETy
7
NEW LEADER
307074-D
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& Unit Serial No.
L4000G4
SAFETy CONTINUED
1.
2.
3.
4.
1.
2.
3.
4.
a.
b.
c.
5.
6.
7.
SAFETy
8
NEW LEADER
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& Unit Serial No.
L4000G4
307074-D
Page Rev. A
SAFETy DECALS
SAFETy
9
NEW LEADER
307074-D
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& Unit Serial No.
L4000G4
SAFETy DECALS CONTINUED
SAFETy
10
NEW LEADER
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& Unit Serial No.
L4000G4
307074-D
Page Rev. A
1.
2.
a.
b.
c.
e.
f.
3.
4.
5.
6.
7.
8.
9.
10.
a.
b.
c.
GENERAL SAFETy RULES
OPERATION SECTION
SAFETy
11
NEW LEADER
307074-D
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& Unit Serial No.
L4000G4
17.
18.
CAUTION
19.
20.
21.
11.
12.
13.
14.
15.
16.
GENERAL SAFETy RULES
OPERATION SECTION
SAFETy
12
NEW LEADER
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& Unit Serial No.
L4000G4
307074-D
Page Rev. A
7.
8.
9.
10.
1.
2.
3.
4.
5.
6.
GENERAL SAFETy RULES
MAINTENANCE SECTION
SAFETy
13
NEW LEADER
307074-D
Page Rev. A
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& Unit Serial No.
L4000G4
11.
cables.
12.
13.
GENERAL SAFETy RULES
MAINTENANCE SECTION CONTINUED
SAFETy
14
NEW LEADER
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& Unit Serial No.
L4000G4
307074-D
Page Rev. A
6.
7.
8.
9.
10.
11.
12.
1.
a.
b.
2.
3.
4.
5.
GENERAL SAFETy RULES
INSTALLATION INSTRUCTIONS
SAFETy
L4000G4NEW LEADER HEADER
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& Unit Serial No.
307074-D
Page Rev. A
GENERAL DESCRIPTION
OPER. & MAINT.
GENERAL DESCRIPTION
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& Unit Serial No.
L4000G4NEW LEADER HEADER
307074-C
Page Rev. B
NEW LEADER DIMENSIONS & CAPACITIES
L4000G4
B
L4000G4 L4000G4 w/o
Insert
With 5’
Insert
With 7’
Insert
With 7’ Insert With
Sideboard Opon
B
B
D
A
C
CA/CT
4.00
MIN
59
68 102
132
MAX
(FENDER WIDTH)
127
OPER. & MAINT.DIMENSIONS & CAPACITIES
L4000G4NEW LEADER HEADER
17
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& Unit Serial No.
307074-D
Page Rev. A
INITIAL START-UP
Refer to www.highwayequipment.com for installaon instrucons. Once on the website, click Customer Support,
Other Manuals and Instrucons, New Leader Installaon Instrucons.
WARNING
1. Standard Torques Naonal
Coarse (NC) Capscrews
2.
3.
4.
5. Lubricant & Hydraulic Oil Specicaons
6.
7.
8.
9.
10.
WARNING
11.
12.
OPER. & MAINT.
INITIAL START-UP
18
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& Unit Serial No.
307074-D
Page Rev. A
L4000G4NEW LEADER HEADER
1.
2.
3.
DANGER
4.
5.
FIELD TESTING
OPER. & MAINT.FIELD TESTING
L4000G4NEW LEADER HEADER
19
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& Unit Serial No.
307074-D
Page Rev. A
GENERAL OPERATING PROCEDURES
1.
Field Tesng
2.
3.
4. G4 Spread Paern
5. G4 Spread Paern
6.
7.
8.
9.
CAUTION
10.
NOTICE!
www.newleadervip.com
OPER. & MAINT.
OPERATING PROCEDURES
20
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& Unit Serial No.
307074-D
Page Rev. A
L4000G4NEW LEADER HEADERLUBRICATION AND MAINTENANCE
PREVENTATIVE MAINTENANCE PAYS!
WARNING
HYDRAULIC SYSTEM
Lubricant and Hydraulic Oil Specicaons
WARNING
NOTICE!
CONVEYOR GEAR CASE
Lubricant and Hydraulic Oil Specicaons
OPER. & MAINT.LUBRICATION & MAINTENANCE
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