Himax TL Series User manual

HIMAX
Electric Screwdriver
TL Series DC 20/30V
Operating instructions
Note
This electric screwdriver is designed for indoor use only.
Please do not use it in outdoors or wet environment to prevent
the danger of electrocution.
Pay attention to the voltage specification. Make sure the switch
is in the OFF position when you plug in the power.
Unless you are a trained maintenance personnel, do not
disassemble the device lest it cause dangers or more damages.
Please use the original power transformers for the TL model
lest it generates dangers or imprecise torque due to wrong
output specification.
Operating instructions
●Make sure the power is switched off to install or replace
screwdriver bits; press the front-end iron cap will allow the
screwdriver bits to be inserted or released.
●It is recommended to suspend the electric screwdriver by a
flexible balancer for easy operation and prevent its dropping.
●Adjust the torque dial to the proper position according to the
dial/torque table for each model.
●The forward/reverse switch should be set to the forward
position when fastening screws. Press the start switch to
complete the operation. The automatic control model will shut
off the power and stop the rotation of the screwdriver bit as
soon as the set torque value is reached.
●Position the forward/reverse switch to reverse to loosen screws.
●Use hands to hold the electric screwdriver during operation.
Keep it in a perpendicular position with the screw and apply
pressure slightly to prevent slipping.
●Use hands or other means to fix the object operated and operate
the electrical power screwdriver safely.
●Do not press the start key abruptly again after the completion
of the fastening operation each time.
●Do not switch the forward/reverse position and improper
switch operations when the motor is running to prevent the
short-circuit of the start switch.
●Use it under the normal operation frequency ( 8 working hours
per day and fasten 800-1000 screws per hour) without
exceeding the operation load will extend the life time of the
electric screwdriver and reduce the occurrences of malfunction.
●Please do not use this type of electric screwdriver to fasten
wooden screws.
Regular simple maintenance
Check to see whether all the parts, shell, and power lines are intact
all the time to ensure normal operations. Unplug the power plug and
turn off the power before doing any maintenance operation to ensure
safety. For every 1000 hours operation or half year, the following
cleaning and maintenance operations to the machine body and the
inside are required:
Replacement of Carbon brush
When carbon brush wears to 1/2 of the original length, it needs to be
replaced and the accumulated carbon powder removed to prevent
the short-circuit of the circuitries.
Lubrication of machine parts
The gear transmission machine parts should be greased with special
gear grease to keep the operations smooth and reduce wear.
Power Supply
CLT-50
CLT-50s
TL low voltage direct current model requires the matching
CLT-50 / CLT-50S power supply.
Use the accessories, 5P dual power line to connect the electric
screwdriver and the power supply.
Make sure the right voltage to be used before the connection of
power. Turn the switch to Ho/Lo position and the LED
red-light will lights up to indicate that the power is on and
ready to use.
The output voltage: HI/30V, LO/20V if switched, the speed of
the electric screwdriver will be changed accordingly. Please use
the attached clip to fix the CLT-50S to prevent drop and
damages.
Bits Shanks

2
Specification
Adjusting torque
The dials on the electric screwdriver do not represent the
torque value.
Please use the torque/dial table to set the proper dial for each
different machine type and set to the desired torque for
operations.
To ensure the precision of the torque value, we recommend the
use of the HIMAX torque tester to measure and calibrae
Parts List TL-2000/TL-3000
No.
Description
No.
Description
1.
Coupling
36.
Motor Assembly
2.
*
37.
Magnet Supporter
3.
TorqueAdjusting Nut
38.
Magnet
4.
Roller Pin
39.
Washer
5.
TorqueAdj. Bolt
40.
Motor Front Cover
6.
TorqueAdj. Spring
41.
*
7.
Spring Lower Holder
42.
Carbon Brush
8.
Ground Connection
43.
Carbon Brush Cap
9.
Collar Stopper Ring
44.
Capacitance
10.
Bit Holder Collar
45.
Motor Bearing
11.
Collar Spring
46.
Rotor
12.
Bit Lock Ball
47.
FrameA
13.
Joint Shaft
48.
Frame B
14.
Joint Shaft Lock Pin
49.
Screw
15.
Screw
50.
Switch Lever
16.
Spring Upper Holder
51.
Switch Lever Spring
17.
Thrust Bearing
52.
Switch Lever plunger
18.
Clutch Ball Rod
53.
Roller Bearing
19.
Clutch Ball
54.
Name Plate
20.
Switch Supporter
55.
*
21.
Gear Case
56.
For/Rev Switch
22.
Screw
57.
Starting Switch
23.
Micro Switch
58.
5P Connector
24.
Internal Gear
59.
Hanger
25.
Cam Roller
60.
26.
Driving Shaft
61.
Driver Cord
27.
Planet Gear
28.
Bearing
29.
Washer
30.
Gear Pin
31.
Gear Base
32.
Rotor Gear
33.
Oil Seal Plate
34.
Assembling Spring
35.
Motor End Cover