Weber SRV 62 Manual

SRV62_66 1
OPERATING AND
MAINTENANCE
INSTRUCTIONS
Weber Maschinentechnik GmbH
P.O. Box 21 53, D-57329 Bad Laasphe-Rückershausen
Phone ++27 54 / 398-0
Fax (++ 27 54) 3 98-101 (Switchboard) &
3 98-102 (Spare Parts)
SRV 62 Honda GX 100
SRV 66 Robin EH 12-2
0506-englisch
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Preface
These operating and maintenance instructions describe the safe operation of the SRV 62/66 tampers. Please
read this operation manual and familiarize yourself with all details of your tamper before operating the machine
for the first time. Carefully follow all instructions and always carry out the described operations in the indicated
order.
Please refer to the following page for the General Safety Instructions.
We reserve the right to modifiy our equipment without prior notice.
In chapter 1, the tamper is briefly described to provide you with a good overview on the location of the individual
assembly groups and their functions. Chapter 2 describes how to put the tamper into and out of operation and how
to work with the machine.
In chapter 3, you will find a survey on and a description of the required service work. Chapter 4 contains instructions
for trouble shooting by the operator. Chapter 5 describes how to preserve the tamper for an extended storage,
e.g. during the winter season.
We placed a great emphasis on a user-friendly lay-out with clear pictorial and textual information. In the text, you
will find figures in brackets which point out to illustrations, whereby the first figure indicates the figure number and
the second one - separated by a dash - indicates the item number on the corresponding illustration.
Example 1: (2/1) means figure 2, item 1
Example 2: (2/3,6) means figure 2, item 3 and item 6
Important information for the operator and service personnel is highlighted by pictograms.
Indicates important information and hints which must be followed by the operator and service personnel.
Indicates working and operating methods requiring in addition the observance of all applicable environment
protection and waste disposal regulations.
Indicates working and operating methods which must be precisely followed in order to prevent the tamper
from being damaged or deteriorated.
Indicates working and operating methods which must be precisely followed in order to avert direct danger
to persons.
For further information, please contact your authorized WEBER distributor or one of the addresses on the last
page.
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General Safety Instructions
General
All safety notes (see also explanations of the pictogram meanings in the preface) must be read and observed (any
lack of clarity must be dispelled before the tamper is put into operation), because otherwise the use of the machine
may
* constitute a risk to life and limb of the user
* impair the machine and other valuable property.
In addition to these operating instructions and the mandatory accident prevention regulations in the country of use
and on the operating site, the generally accepted technical standards for a safe and professional work must be
also observed.
Designated Use
Tampers are only allowed to be operated in accordance with their designated use, whereby the operating and
maintenance instructions, the generally accepted safety and traffic regulations and the regulations of the individual
countries of use must be followed:
The tamper has been exclusively designed for the compaction of
- crushed stone,
- sand.
Any other use of the tamper is considered contrary to its designated use. The owner of the tamper bears the sole
responsibility for any misuse of the machine.
Driving Permission
Only trustworthy persons, who are aged at least 18 years, are allowed to handle tampers. They must be properly
trained in the operation and maintenance of the tamper by the owner or his authorized representative.
Protective Equipment
When operating the tamper described in this operation and maintenance manual, the noise level at the operator's
ear may exceed 90 dB(A). The German noise protection regulations (BGV-B3) require the operator to wear
personal ear protectors in case of noise levels of 90 dB(A) and more.
Additionally, a safety helmet and safety shoes belong to the protective equipment.
EC Machinery Directive, prEN500-1, EN292
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Table of Contents
Preface ........................................................................................................................................................... 3
General Safety Instructions .......................................................................................................................... 4
1. Technical Description ................................................................................................................................... 6
1.1 Illustration ........................................................................................................................................................ 6
1.2 Machine Description ........................................................................................................................................ 7
1.3 Specifications .................................................................................................................................................. 8
2 Operation ......................................................................................................................................................10
2.1 Safety Precautions for the Operation ..............................................................................................................10
2.2 Transport ........................................................................................................................................................ 11
2.2.1 Loading by crane ............................................................................................................................................ 11
2.3 Commissioning ............................................................................................................................................... 11
2.4 Pre-Start Work................................................................................................................................................12
2.4.1 Checking the Fuel Level .................................................................................................................................12
2.4.2 Checking the Engine Oil Level ........................................................................................................................13
2.4.2.1 SRV 62 ...........................................................................................................................................................13
2.4.2.2 SRV 66 ...........................................................................................................................................................13
2.5 Starting ...........................................................................................................................................................14
2.5.1 Starting the SRV 62 ........................................................................................................................................14
2.5.2 Starting the SRV 66 ........................................................................................................................................15
2.6 Tamping Operation .........................................................................................................................................16
2.7 Putting the Tamper out of Operation ...............................................................................................................16
2.7.1 Stopping the SRV 62/SRV 66 .........................................................................................................................17
3 Maintenance .................................................................................................................................................18
3.1 Safety Precautions for Maintenance Work .....................................................................................................18
3.2 Maintenance Survey .......................................................................................................................................19
3.2.1 Initial Maintenance..........................................................................................................................................19
3.2.2 Routine Maintenance ......................................................................................................................................20
3.3 Description of the Maintenance Work .............................................................................................................21
3.3.1 Changing the Engine Oil SRV 62 ....................................................................................................................21
3.3.2 Changing the Engine Oil SRV 66 ....................................................................................................................22
3.3.3 Cleaning/Replacing the Air Filter Cartridge SRV 62 ........................................................................................23
3.3.4 Cleaning/Replacing the Air Filter Cartridge SRV 66 ........................................................................................23
3.3.5 Cleaning the Fuel Filter ..................................................................................................................................24
3.3.6 Adjusting/Replacing the Spark Plug SRV 62/SRV 66 .....................................................................................24
3.3.7 Changing the Oil in the Tamper System .........................................................................................................25
3.3.8 Replacing the Tamping Shoe ..........................................................................................................................25
3.4 Consumables and Quantities .........................................................................................................................26
4 Malfunctions During Operation ...................................................................................................................27
4.1 General ..........................................................................................................................................................27
4.2 Trouble Shooting ............................................................................................................................................28
5 Preserving the Machine ...............................................................................................................................29
5.1 Preservation Measures ..................................................................................................................................29
5.2 Removing Machine Preservatives ..................................................................................................................29
6 Weber Maschinentechnik GmbH .................................................................................................................30
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1. Technical Description
Figure 1 Overall View SRV
1 Fuel tank 6 Reversible starter (not shown)
2 Tank cap 7 4-stroke engine
3 Engine speed adjusting lever (not shown) 8 Tamping shoe
4 Handle 9 Bellow
5 Air filter 10 Upper tamper part
11 Lower tamper part
1.1 Illustration
1
2
4
5
7
8
9
11
10
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1.2 Machine Description
The tampers of the SRV 62/SRV66 series are used for the compaction of crushed stone and sand on flat
surfaces and for canal construction work.
The SRV 62/66 tamper is driven by a 4-stroke Honda/ Robin gasoline engine (1/7).
Important!
Please refer to paragraph 1.3 (Specifications) for performance details of the engine and the
whole machine.
Function
Operation
The tamper consists of the upper tamper part (1/10) and the lower tamper part (1/11) with tamping shoe
(1/8).The machine is steered by means of the handle (1/4). The engine speed and thus the working speed is adjusted
with the lever (1/3).
The engine is started with the reversible starter (1/6). Fuel is taken out of the fuel tank (1/1).
Via a centrifugal clutch, the engine (1/7) directly drives the tamping system and sets it vibrating. The tamping shoe
performs the vibration work.
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1.3 Specifications
SRV 62 SRV 66
Weight
Operating weight CECE (in kg) 66 73
Dimensions
Overall lenght (in mm) 690 690
Overall width (in mm) 380 400
Height (in mm) 1130 1130
Tamping shoe width (in mm) 280 280
No.of impacts (/min) 700 670
Stroke (in mm) 65 70
Propulsion
Engine manufacturer Honda Robin
Ty pe GX 100 EH 12-2
Max. output (in kW (HP)) 2,5 (3,4)
at 4200 rpm
3,0 (4,.0)
at 3600 rpm
Type of combustion 4-stroke, gasoline 4-stroke, gasoline
Max. operating speed 4200 3600
Fuel Regular gasoline,
unleaded
Regular gasoline,
unleaded
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3
4
1 MACHINE NUMBER 3 TYPE
.................................................... ...................................................
2 YEAR OF CONSTRUCTION 4 ENGINE/SERIAL NO.
.................................................... ....................................................
SRV 62 SRV 66
Noise and Vibration Data*
Sound pressure level
(at the operator's place, according to 2000/14/EG, in
dB(A))
95 90
Sound power level
according to 2000/14/EG, in dB(A)) 108 108
Hand/arm vibration
(Weighted root mean square acceleration, at the
handle, determined according to 2002/44/EG,
Part 1, in m/s²)
9,9 17
*The noise values cited in this manual have been determined in accordance with Directive 2000/
14/EC. In operational use, values that deviates from these values can occur depending on the
prevailing operating conditions.
2
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2 Operation
2.1 Safety Precautions for the Operation
Safety and Protective Devices
Before every shift, the operator must check the operativeness of all controls and safety elements as well as the
proper installation of all protective devices. The tamper is only allowed to be operated with all protective devices
in place. The control's functionality is not allowed to be impaired or annulled.
Before starting the tamper, the operator must take his personal noise protection measures. The engine is only
allowed to be started after is has been assured that the tamper cannot automatically start moving.
Conduct in Case of Failures
If defective safety devices or other failures which might affect the safe operation of the tamper are ascertained,
the supervisor must be informed without delay. In case of malfunctions endangering the unit's operational safety,
the machine must be turned off immediately.
Conduct of the Machine Operator
During the machine's operation, the operator has to constantly supervise the operational safety of the tamper.
When running the machine , the operator is not allowed to leave the operating controls of the tamper. In addition,
he must always have a sufficient visibility on the tamper's zone of operation.
Stability
Tampers must be used and operated in a way ensuring their stability. The machine's stability is especially
endangered on slopes and brinks. Thus, keep clear of slopes and brinks.
Driving and Compacting
When working on slopes, the operator must always walk on the uphill side. Compaction work on slopes exceeding
the maximum gradeability of the tamper is prohibited. When working/travelling on slopes, always use extreme
precaution and work directly in uphill or downhill direction.
Moist and loose bases considerably reduce the grip of the tamper on slopes. Increased danger of accident!
Exhaust Precautions
Never inhale exhaust gasses. They contain carbon monoxide, a colorless, oderless and extremely dangerous gas
which can cause unconsciousness or death. Never operate the engine inddors or in a poorly ventilated area, such as
tunnerl, cave, etc. Exercise extreme care when operating the engine near people or animals. Keep the exhaust pipe
free of foreign objects.
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