Hinkley MERRICK 60 User manual

CEILING FAN INSTRUCTION MANUAL
INDOOR / OUTDOOR LED FAN
60" MERRICK™
DC
DC MOTOR LED

SO WE’REHEREIF YOU HAVE A QUESTION, NEED SOME
HELP OR WANT TO CHAT ABOUTOUR PRODUCTS. SEND
SUGGESTIONS OUR WAY TOO—WE’REALWAYS LOOKING TO
MAKE YOUR EXPERIENCE WITH HINKLEY A POSITIVE ONE.
This manual contains complete instructions for the
installation and operation ofthis fan. It has been
designed to make the installation process as easy as
possible. If you are unfamiliar or uncomfortable with
wiring, please contact a qualified electrician. If you
need additional assistance or have any questions,
please reach out to us.
For warranty information,visit hinkley.com.
> [e-mail]
> 800.HINKLEY
> LET’S SEE THAT HINKLEY STYLE @HINKLEY
#HINKLEYSTYLE
WE WANT YOU TO LOVE YOUR NEW FAN

WARNING:
Read and follow these instructions carefully and be mindful of all warnings shown throughout.
©2021 Hinkley Lighting, Inc. |hinkley.com |01
TABLE OF CONTENTS
02 GENERAL INSTALLATION & OPERATING
INSTRUCTIONS
03 IMPORTANT SAFETY PRECAUTIONS
03 TOOLS & MATERIALS REQUIRED
04 UNPACKING YOUR FAN
05 PREPARATION
05 INSTALLING THE HANGING BRACKET
06 HANGING THE FAN
08 ELECTRICAL CONNECTIONS
FINISHING THE INSTALLATION
09
INSTALLING THE BLADES10
INSTALLING THE MONTING PLATE
10
11 INSTALLING THE LED ASSEMBLY AND GLASS SHADE
12
INSTALLING THE WALL CONTROL
INSTALLING THE FAN WITHOUT THE LIGHT KIT (OPTIONAL)
13
15
17
17
18
18
19
OPERATION
CARE AND CLEANING
TROUBLESHOOTING
ENERGY GUIDE
SPECIFICATIONS
SMART BY BOND

02 |hinkley.com
GENERAL INSTALLATION &OPERATION INSTRUCTIONS
1
2
3
4
5
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7
8
9
10
11
12
13
14
To ensure the success of the installation, be sure to read the instructions and review the diagrams thoroughly before beginning.
To avoid possible electric shock, be sure electricity is turned off at the main power box before wiring. All electrical connections must
be made in accordance with local codes, ordinances and/or the National Electric Code. If you are unfamiliar with the methods of
installing electrical wiring and products, secure the services of a qualified and licensed electrician as well as someone who can
check the strength of the supportive ceiling members and make the proper installation(s) and connections.
WARNING: To reduce the risk of fire, electric shock, or other personal injury, mount fan only on an outlet box or supporting system
marked acceptable for fan support of 35 lbs (15.9 kg) or less and use mounting screws provided with the outlet box. Most outlet
boxes commonly used for the support of lighting fixtures are not acceptable for fan support and may need to be replaced. Consult
a qualified electrician if in doubt.
Make sure that your installation site will not allow rotating fan blades to come in contact with any object. Blades should be at least
7 feet from floor.
Blades should be attached after motor housing is hung and in place. Fan motor housing should be kept in the carton until ready to
be installed to protect its finish. If you are installing more than one ceiling fan, make sure that you do not mix fan blade sets, as
each blade is part of a weighted set.
After making electrical connections, spliced conductors should be turned upward and pushed carefully up into outlet box. The wires
should be spread apart with the common conductor and the grounding conductor on one side of the outlet box, and the "HOT"
wires on the other side.
Electrical diagrams are for reference only. Light kits that are not packed with the fan must be UL listed and should be installed per
the light kit's installation instructions.
After fan is completely installed, check to make sure that all connections are secure to prevent fan from falling and / or causing
damage or injury.
The fan can be made to work immediately after installation - the bearings are adequately charged with grease so that, under normal
conditions, further lubrication should not be necessary for the life of the fan.
To operate the reverse function on this fan, press the reverse button while the fan is running.
CAUTION: Do not ingest battery - Chemical bum hazard. Keep new and used batteries away from children.
The remote control supplied with a coin/button cell battery. If the coin/button cell battery is swallowed, it can cause severe internal
bums in just 2 hours and can lead to death.
If the battery compartment does not close securely, stop using the product and keep it away from children.
If you think batteries might have been swallowed or placed inside any part of the body, seek immediate medical attention.

IMPORTANT SAFETY PRECAUTIONS
TOOLS &MATERIALSREQUIRED
WARNINGS:
•PHILLIPS SCREWDRIVER
•FLAT SCREWDRIVER
•WRENCH OR PLIERS
•WIRE CUTTER
•STEPLADDER
•WIRINGSUPPLIES AS REQUIRED BY
ELECTRICAL CODE
©2021 Hinkley Lighting, Inc. |hinkley.com |03
• Disconnect power by removing fuse or turning off circuit breaker before installing the fan and/or optional lighting.
• Support directly from building structure.
• To reduce the risk of fire, electric shock or personal injury, mount to outlet box marked "acceptable for fan support" and use mounting
screws provided with the outlet box. Most outlet boxes commonly used for the support of lighting fixtures are not acceptable for fan
support and may need to be replaced. Consult a qualified electrician if in doubt.
• Do not use an incandescent light dimmer. Do not use this fan with any transformer type fan speed control device.
• To reduce the risk of personal injury, do not bend the blade arms when installing them, balancing the blades or cleaning the fan.
Do not insert any object(s) between rotating fan blades.
NOTE:
The important precautions, safeguards and instructions appearing in this manual are not meant to cover all possible conditions
and situations that may occur. It must be understood that common sense, caution and carefulness are factors which cannot be
built into this product. These factors must be supplied by the person(s) installing, caring for and operating the unit.

04 |hinkley.com
UNPACKING YOUR FAN
UNPACK YOUR FAN AND CHECK THE CONTENTS.
NOTE: Design of parts shown above may look slightly dierent for
your specific model of fan.
1
2
8
9
10
3
• Do not discard the carton. If warranty replacement or repair is ever necessary, the fan should be returned in original packing. Remove all
parts and hardware. Do not lay motor housing on its side, or the decorative housing may shift, be bent or damaged.
• Examine all parts. You should have the following:
4
PACKAGE CONTENT
1Blade Set of 3
Blade Support Plates2
Hanging Bracket
3
Ceiling Canopy and Trim Ring
4
5
6
7
8
9
10
12
13
14
15
Downrod Asm.
Yoke Cover
Metal Cover (for no light use)
Fan Housing with Leather Assembly
Adapter Plate A
XX=FAN FINISH
5
6
7
11
12
13
14
15
LED Assembly 16W
Adapter Plate B (for no light use)
Glass Shade
Bracket Mounting Hardware
(wood screws, screws, lock
washers, star washers, flat washers,
wire nuts),
Blade to Motor Screws
w/Fiber Washers,
Balance Kit,
Safety cable hardware
(wood screw, flat washer)
11
Hardware Bag
Receiver Incl. 5 Wire Nuts
Cradle A, Wall Plate, Face Plate,
2 Mounting Screws,
Wall Control w/2032 Battery,
Cradle B (for flat wall use only)
+
BL900360Fxx
CA900752Fxx
DR94014Fxx
YC900752Fxx
RH900360Fxx
E900360LED
GL9003600PET
CNW900360
980014FWH-R
MH900360Fxx
x
x
x
x

PREPARATION
INSTALLING THEHANGINGBRACKET
PREPARATION:
Parts identification on assembled fan.
1
2
3
©2021 Hinkley Lighting, Inc. |hinkley.com |05
Ceiling fan
outlet box
Hanger
bracket
Outlet box screw
Flat washer
Spring washer
Fig. 1
Verify you have all parts before beginning the
installation. Check foam insert closely for missing
parts. Remove motor from packing. To avoid
damage to finish, assemble motor on soft padded
surface or use the original foam inset in motor box.
DO NOT LAY MOTOR HOUSING ON ITS SIDE AS
THIS COULD RESULT IN SHIFTING OF MOTOR
IN DECORATIVE ENCLOSURE.
CAUTION: To avoid possible electrical shock, be sure electricity is
turned off at the main power box before wiring. All wiring must be
in accordance with National and Local Electrical Codes and the
ceiling fan must be grounded as a precaution against possible
electric shock.
Locate ceiling joist where fan is to be mounted, being sure
location agrees with the requirements in the minimum
clearance section of this guide. Wood joists must be sound
and of adequate size to support 35 pounds (See page 2,
items 3 and 4).
If not already present, mount a UL listed outlet box marked
"suitable for fan support" following the instructions provided
with the outlet box. The outlet box must be able to support
a minimum of 35 pounds.
Attach hanging bracket to outlet box using screws provided
with the outlet box.
Downrod
Blade
Yoke cover
Canopy
Motor Housing
LED Light Kit

HANGING THE FAN
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2
3
4
5
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Fig. 1
Remove ball from downrod by loosening set screw in the
side of the ball. Slide ball down and remove ball pin; remove
ball. (Fig. 1)
Carefully support fan body (motor) in its styrofoam packing
with the mounting collar (where the wires come out) facing
upward.
Loosen the two security set screws and remove the downrod
pin and retaining clip from the coupling on top of the motor
assembly. (Fig. 2)
Carefully feed the electrical lead wires and safety cable
from the fan through the downrod. Thread downrod into
coupler until holes align. Insert downrod pin through holes
in mounting collar and downrod; clip cotter pin through
small hole in end of downrod pin to hold downrod in place.
Tighten security set screws against downrod using a large
flat blade screwdriver to ensure a tight fit against downrod.
Tighten nuts against mounting collar.
Fig. 2
Downrod
Cross pin
Hanger ball Set screw
Downrod
Hook-up
(3) Wires
Mounting Collar
Downrod Pin
Security Screws
Cotter Pin
Top of
Fan Body
Safety Cable

07
©2021 Hinkley Lighting, Inc. |hinkley.com
Fig. 4
Attach the wood screw and the flat washer to the ceiling joist as
shown (do not fully tighten). Slide the cable clamp onto the safety
cable from the fan. Loop the safety cable around the wood screw
that was just attached to ceiling joist. Feed the end of the cable
into the clamp and pull as much cable through as possible. Firmly
tighten screw in the clamp. Cut off excess cable.
INSTALLATION OF SAFETY CABLE SUPPORT
Safety cable clamp
Safety cable
Wood ceiling joist
Safety cable loop
Wood screw and washer
Top of
Fan Body
Hook-up (3) Wires
Yoke Cover
Downrod
Canopy
Trim Ring
NOTE:
Fan has 6 feet of hook-up wire in case you are using
a long extension downrod.
1
2
3
Slip the yoke cover, trim ring and canopy onto the downrod.
(Fig. 3)
Slide the hanger ball onto the downrod, insert the cross pin
through the downrod and tighten. Tighten the set screw.
Lift ball/downrod/fan into hanger bracket opening.
NOTE: The tab opposite hanger bracket opening should fit
in slot on ball. (Fig. 4)
Fig. 3
Ground Wire
Cross pin
Hanger ball Set screw
Safety Cable

ELECTRICAL CONNECTIONS
08 hinkley.com
|
REMEMBER -Turn off the power! NOTE - Control must be installed
within 30 feet of fan.
WARNINGS: Check to see that all connections are tight, including
ground, and that no bare wire is visible at the wire nuts, except for
the ground wire.
CAUTION: To reduce the risk of electric shock, this fan must be
installed with an isolating wall control/switch.
1. Insert the receiver into the ceiling mounting bracket with the flat
side of the receiver facing the ceiling. (Fig. 1) For best performance,
make sure the Black Antenna and WIFI Antenna, on the end of
the receiver, remains extended and not tangled with any of the
electrical wires.
2. Make wire connections from the fan to the receiver unit. For this
step use the bundle of 5 wires on the receiver. (Fig. 2)
Connect the YELLOW fan wire to the YELLOW receiver wire.
Connect the GRAY fan wire to the GRAY receiver wire.
Connect the RED fan neutral wire to the RED receiver neutral wire.
Connect the WHITE fan neutral wire to the WHITE receiver neutral
wire.
Connect the BLUE fan neutral wire to the BLUE receiver neutral wire.
3. Connect the wiring from the ceiling to the receiver unit. (Use the
2 wire bundle on the receiver.) Secure with supplied wire nuts.
Connect the BLACK building supply wire to the BLACK receiver
wire.
Connect the WHITE receiver neutral wire to the WHITE building
neutral wire.
Connect the COPPER building ground wire to the 4 YELLOW/
GREEN ground wires from the fan and receiver.
Fig. 2
Fig. 1
YELLOW / GRN (hanger bracket)
Receiver
Fan
Outlet box
Ceiling
WH (AC IN)
GROUND
WH
BLK
BLK (AC IN)
YELLOW / GRN
YELLOW / GRN
WHITE
(For light)
RED
RED
YELLOW
YELLOW
GRAY
GRAY
BLUE (For light)
YELLOW / GRN (downrod)
Receiver
Hanger
bracket

FINISHINGTHE INSTALLATION
©2021 Hinkley Lighting, Inc. |hinkley.com |09
1
2
3
4
Tuck connections neatly into ceiling outlet box.
Slide the canopy up to the mounting bracket and place
one of the key hole slots over the mounting screw on the
mounting bracket. Rotate the canopy until the screw head
locks in place at the narrow section of the key hole.
Align the circular hole on canopy with the remaining hole
on the mounting bracket, secure by tightening the two set
screws.
Attach the trim ring to the canopy screws heads on the
bottom of the canopy by inserting the screw heads into
the key slots in the trim ring and rotating it clockwise.
NOTE: Adjust the canopy screws as necessary until the
canopy and trim ring are snug.
WARNING:
Make sure the hook on the hanging bracket properly sits in the groove in the hanger ball before
attaching the canopy to the bracket by turning the housing until it drops into place.
Fig. 1
Canopy
Trim Ring
Screws
Ceiling Fan
Outlet Box
Hanger
Bracket Groove

10 |hinkley.com
INSTALLING THEMONTING PLATE
INSTALLING THE BLADES
1
2
3
NOTE: Be sure the power is off before installing.
Remove one of the three screws on the mounting hub
located on the fan motor. Loosen the other 2 screws. (Do
not remove) (Fig. 1)
Pass the light wires through the center hole of the adapter
plate A.
Place the key holes on the adapter plate A over the 2
screws previously loosened, turn the adapter plate until it
locks in place at the narrow section of the key holes.
Secure by tightening the 2 screws previously loosened
and the one previously removed.
Fig. 1
CAUTION: Remove the six rubber packing mounts from the fan
motor assembly and discard prior to attaching the blades.
Fasten blade to motor with provided blade mounting screws
and blade support plates. Repeat procedure for remaining
blades. Make sure screws are TIGHT! Loose motor screws can
contribute to unnecessary hum during operation.
NOTE:
Cordless power screwdrivers are NOT recommended,
as they usually strip the heads of the screws and
usually will not fully compress the lock washers on
the motor screws. Use a large flat blade screwdriver
for final tightening to fully compress the washers. This
will help ensure proper alignment of the blades and
noise-free, wobble-free running.
NOTE: Remove any rubber supports that are installed for
shipping.
Blades
Blade
support
plates
Screws
Mounting Hub
(bottom of motor)
Adapter
plate A
Light Wires
Screws

©2021 Hinkley Lighting, Inc. |hinkley.com |11
INSTALLING THELED ASSEMBLY AND GLASS SHADE
1
2
3
4
5
NOTE: Be sure the power is off before installing.
Remove one of the three screws on the adapter plate located
on the fan motor. Loosen the other 2 screws. (Do not remove)
(Fig. 2)
While holding the LED assembly under your fan, make the
polarized plug connections: (Fig. 2)
- Red to white
- Black to black
Tuck connections neatly into adapter plate. Place the key
holes on the LED assembly over the 2 screws previously
loosened, turn the LED assembly until it locks in place at the
narrow section of the key holes. Secure by tightening the 2
screws previously loosened and the one previously removed.
Raise the glass shade against the LED assembly and turn
clockwise until snug, DO NOT OVERTIGHTEN.
Restore power and your LED assembly is ready for operation.
Fig. 2
LED
assembly
Wire connectors
Glass shade
Screws

12 |hinkley.com
INSTALLING THE FAN WITHOUT THE LIGHT KIT (OPTIONAL)
1
2
Fig. 1 Fig. 2
Remove one of the three screws on the mounting hub
located on the fan motor. Loosen the other 2 screws. (Do
not remove) (Fig. 1)
Place the key holes on the adapter plate B over the 2
screws previously loosened, turn the adapter plate until it
locks in place at the narrow section of the key holes.
Secure by tightening the 2 screws previously loosened
and the one previously removed.
1Raise the metal cover against adapter plate B and turn
clockwise until snug, DO NOT OVERTIGHTEN.
Screws
Adapter Plate B Mounting Hub
(bottom of motor)
Metal Cover

©2021 Hinkley Lighting, Inc. |hinkley.com |13
INSTALLING THE WALL CONTROL
Fig. 1
REMEMBER to turn off the power before you begin.
NOTE - Secures to any surface or application: flat wall, single gang
box, multi gang box.
1
2
3
4
Option 1. Flat Surface Installation
Select a desired location. Use the wall plate to mark the
location of the mounting holes. Plastic wall anchors or
mounting screws are needed for this application. (Fig. 1)
Seat the cradle B into the wall plate. Secure the wall plate
to the wall using the provided hardware.
Snap the face plate cover onto the wall bracket.
Remote transmitter will be held in place with built in magnets.
Remove the existing wall plate and the old switch from the
wall outlet box.
Seat the cradle A into the wall plate. (Fig. 2)
Connect the black lead wires from the switch in the cradle A
to the black wires in the switch box. Hot input wire to one of
the cradle A switch leads. Power lead to the fan is connected
to the remaining switch lead.
Connect the wall plate / cradle A assembly to the wall outlet
box using the supplied hardware.
Snap the face plate cover onto the wall bracket.
Remote transmitter will be held in place with built in magnets.
1
2
3
4
5
6
Option 2. For single gang box
Transmitter
Face plate
Wall plate Cradle B
Wall
Plastic
anchor
Fig. 2
Outlet box
Transmitter
Face plate
Wall plate
Cradle A
HIRO Control System

14 |hinkley.com
Fig. 3
Remove the existing wall plate and old switch from the wall outlet box. (Fig. 3)
Connect the black lead wires from the switch in the cradle A to the black wires in the switch box. Hot input wire to one of the cradle
switch leads. Power lead to the fan is connected to the remaining switch lead. (Fig. 4)
Attach the cradle A to the wall switch box using the supplied hardware.
Attach the multi-gang faceplate to the switch set in the wall outlet box. Cradle A of Hinkley switch will fit in any standard decora
face plate.
Remote transmitter will be held in place with built in magnets.
1
2
3
4
5
Option 3. Multi Gang Wall Switch Box Installation
Outlet box
Face plate
Switch
Fig. 4
Outlet box
Transmitter
Face plate
Cradle A
HIRO Control System

©2021 Hinkley Lighting, Inc. |hinkley.com |15
OPERATION
Your DC brushless motor is equipped with
an automatically learned type remote control.
There is no frequency switches on the
receiver or transmitter. The fan can start to
use once the pairing process is done.
Remove the panel from the transmitter and
then install one 2032 battery (included). You
need to use a coin to open or close the battery
cover. To prevent damage to transmitter,
remove the battery if not use for long periods
of time (Fig. 1)
Fig. 1
Fig. 2
Signal light
ON
OFF
Pairing Process
NOTE: If installing/pairing more than
one fan in an area, the power must be
disconnected from all fans except the
one fan being paired.
With the fan’s power off, restore power to
the fan. Press and hold “ ” button for about
5 seconds and release. If optional light kit is
installed, the light kit will flash three times
and the motor spin up for 10 seconds on low
speed. The fan has completed the pairing
process with the wall control and is ready
for use.
NOTE: A single fan can be controlled with as
many as 3 wall controls in one room. Every
control will need to repeat the pairing
process based on instructions above and
all controls must be within 30 feet of the fan.
1
2
3
4
5
button:
Press this button and release instantly
to turn on or off the light.
button:
Press and hold to dim or brighten
lights to the desired level and release.
button:
Press this button to set fan wind
direction up or down.
button:
Press button for turn on and setting
1-6 fan speed.
button:
Press this button to turn the fan off.
Signal light (Fig. 2)
6
WARNING: Chemical Burn Hazard.
Keep batteries away from children.
This product contains a lithium button/coin
cell battery. If a new or used lithium button
/coin cell battery is swallowed or enters the
body, it can cause severe internal burns
and can lead to death in as little as 2 hours.
Always completely secure the battery
compartment. If the battery compartment
does not close securely, stop using the
product, remove the batteries, and keep it
away from children. IF you think batteries
might have been swallowed or placed inside
any part of the body, seek immediate medical
attention.
The batteries shall be disposed of properly,
including keeping them away from children;
Even used cells may cause injury.
HIRO Control System

16 |hinkley.com
Fig. 3 Fig. 4
SUMMER MODE
(COUNTERCLOCKWISE DIRECTION)
WINTER MODE
(CLOCKWISE DIRECTION)
7
8
Summer Mode and Winter Mode Operation
Summer Mode (forward):
A DOWNWARD airflow creates a cooling effect as shown in Figure 3. This allows you to set your air conditioner on a warmer setting
without affecting your comfort.
Winter Mode (Reverse):
An UPWARD airflow moves warmer air off the ceiling area as shown in Figure 4. This allows you to set your heating unit on a cooler
setting without affecting your comfort.

©2021 Hinkley Lighting, Inc. |hinkley.com |17
CARE AND CLEANING
Periodically it may be necessary to re-tighten blade to blade arm screws or blade arm to motor screws to prevent clicking or humming
sound during operation. This is especially true in climates with broad temperature and humidity ranges.
When dusting the blades, you must support the blade to prevent bending - no pressure should be applied to the blades. If you experience
any flaws in the operation of your fan, please check the following points.
TROUBLESHOOTING
CAUTION:
Switch o power supply before carrying out any of these checks.
PROBLEM SOLUTION
FAN WILL
NOT START
FAN SOUNDS
NOISY
FAN WOBBLES
1. Check circuit fuses or breakers.
2. Check wall control LED indicator light. If LED is not illuminated when pushing a button, it is not transmitting a signal.
Please check power to wall control/circuit breaker and all electrical connections.
3. Assure there are no more than 2 fans operating on a circuit through the wall control. Assure that there are no more
than 12 fans operating on a circuit through an on/off wall switch or a breaker (not through a wall control).
4. Assure that the fan in within range of the WiFi (150 ft.) or wall control (30 ft.).
1. Allow a 24-hour "breaking-in" period. Most noise associated with a new fan will disappear during this time.
2. Make sure all motor housing screws are securely fastened.
3. Make sure the screws that attach the fan blade to the fan are tight.
4. Make sure your ceiling box is secure and rubber isolator pads are used between the mounting bracket and outlet
box.
1. Check that all blade and blade arm screws are secure.
2. If the blade wobble is still noticeable, interchanging two adjacent (side by side) blades can redistribute the weight
and possibly result in smoother operation.
3. Check to assure all dowrods to motor hardware and/or hanger ball are tight.
4. Make sure ceiling box is secure.

18 |hinkley.com
2708
2.8
967
LOW SPEED
0.06
43
1
$
• The higher the airflow, the
more air the fan will move
• Airflow Efficiency: 289 Cubic
Feet Per Minute Per Watt
Airflow
4,792
Cubic Feet Per Minute
• Based on 12 cents perkWh and 6.4 hours use perday
• Your cost depends on rates
• Energy Use: 17 Watts
and use
$
3
$
34
Cost Range of Similar Models (19” – 84”)
$5
Estimated
Yearly Energy Cost
ENERGY GUIDE SPECIFICATIONS
AVERAGE PERFORMANCE AND ENERGY INFORMATION
6632
24.4
272
PERFORMANCE
SPECIFICATIONS
STANDARD
HIGH SPEED
Airflow (CFM)
Energy Use (Watts)
Airflow Efficiency (CFM/W)
Energy Costs (Yearly)
Amps
0.35
RPMs
102
5
$
ftc.gov/energy
All estimates based on typical use, excluding lights
Airflow Shown Is a Weighted Average of High and Low Cubic Feet per Minute Based on Downrod