Hisun Motors HS 244-2 Reference manual

IntroductionHS244‐2
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INTRODUCTION
Congratulations on your purchase of the HS244-2. This Owner’s / Operator’s manual will
provide you information regarding safe operation, operational instructions, maintenance and
care. Fully understanding this manual and following all of the instructions herein will provide
the knowledge needed to have safe and enjoyable vehicle operation.
If you have any questions regarding the operation or maintenance of your UTV, please
call Monkija Trail Park Oy at 0086-23-61020546 or go to Pajalantie 6a 37550, Lempaala,
Finland.
IMPORTANT SAFETY MESSAGES
●READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR UTV.
MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.
●PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE UTV.
●NEVER OPERATE THE UTV WITHOUT PROPER TRAINING OR INSTRUCTION.
●THIS UTV SHOULD NOT BE RIDDEN BY ANYONE UNDER
16 YEARS OF AGE.

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IMPORTANT MANUAL INFORMATION
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS
INJURY
OR DEATH. Particularly important information is distinguished in this manual by the following
notations:
The Safety Alert Symbol means ATTENTION!
YOUR SAFETY IS INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death to
the machine operator, bystander or a person inspecting or repairing the
machine.
A CAUTION indicates special precautions that must be taken to avoid damage
to the machine.
NOTE: A NOTE provides key information to make procedures easier
clearer.

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IMPORTANT NOTICE
This vehicle is designed and manufactured for on- ROAD use only. It is illegal and unsafe to operate this
vehicle on any public street, road or highway.
This vehicle complies with all applicable on- ROAD noise level and spark arrester laws and regulations in
effect at the time of manufacture.
Please check your local riding laws and regulations before operating this vehicle.
When the temperature is below -4°F (-20°C), park the vehicle in a place where the temperature is higher
than -4°F (-20°C). Start the vehicle after the vehicle has warmed up. Please see page 7-3 on the warming
up process.
Follow the proper parking procedures when the temperature is higher than 100°F (38°C): turn off the
engine; make sure the radiator fan is on for 3 minutes before turning off the power switch.
Starting the vehicle for the first time will take longer because the fuel will need reach the fuel injectors. To
start the vehicle the first time, hold the ignition key on at 5-second intervals. Allow the starter to rest 15
seconds between each start attempt.

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NIVERSAL SYMBOLS
As a guide to the operation of your vehicle, various universal symbols have been utilized on the
instruments and controls. The symbols are shown below with an indication of their meaning.
Safety Alert Symbol Lift Cylinder-Retract
Diesel Fuel Lift Cylinder-Extend
Engine coolant-Temperature Lift Cylinder-Float
Parking Brake Hazard Warning Lights
Battery Charging Condition Master Lighting Switch
Engine Oil-Pressure Audible Warning Device
Turn Signal/Hazard 2WD/ 4WD
Differential Lock
Position light bulb

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Table of Contents
Subject Page
Introduction 1-1
Important manual information 1-2
Important notice 1-3
Universal symbols 1-4
Location of parts 1-7
Illustrated contents 1-8
Safe operation 2-1
Safety instructions 2-1
Operation 2-2
Children safety instructions 2-2
Driving on a slope 2-3
Driving in harsh conditions 2-3
Driving at high speed 2-3
Instructions for carrier 2-3
Parking 2-4
Transportation 2-4
Maintenance 2-4
Warning and caution labels 3-1
Servicing of vehicle 4-1
Specifications table 5-1
Vehicle limitations 5-3
Pre-operation 6-1
Operating the engine 7-1
Starting the engine 7-1
Cold starting 7-2
Stopping the engine 7-2
Warming up 7-2
Warm-up transmission oil in the low
temperature range 7-2
Operating the vehicle 8-1
Operating new vehicle 8-1
Do not operate the vehicle at full
speed for the first 50 hours 8-1
Changing lubricating oil for new
Subject
Page
vehicles
8-1
Starting 8-1
Seat belt 8-1
Head light switch 8-2
Emergency light switch 8-2
Turn signal light switch 8-2
Brake pedal 8-3
Range gear shift lever 8-3
4WD lever 8-4
Accelerator pedal 8-5
Stopping 8-5
Coolant temperature gauge 8-5
Winch mount plate 9-1
Transporting vehicle 9-1
Service intervals 9-2
Periodic service 10-1
How to open the front hood and seat
front hood cover 10-1
Operator’s sea 10-1
How to raise the cargo bed 10-2
Raising and lowering the cargo bed 10-2
Front and rear shock adjustment 10-3
Spring preload 10-3
Rebound damping force 10-4
Compression damping force 10-4
Jack-up point 10-5
Front end 10-5
Rear end 10-5
Daily check 10-5
Walk around inspection 10-5
Checking and Refueling 10-6
Checking coolant level 10-6
Cleaning radiator screen 10-7
Checking brake fluid level 10-7

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Checking brake pedal 10-8
Checking parking brake 10-8
Checking gauges meter and easy
checker lamps 10-8
Checking head light turn signal light etc 10-9
Checking seat belt and ROPS 10-9
Checking joint boot 10-9
Checking tire inflation pressure 10-9
Every 50 hours 10-9
Greasing 10-9
Checking engine start system 10-10
Checking wheel bolt torque 10-10
Cleaning air cleaner primary element 10-10
Checking battery condition 10-12
Adjusting toe-in 10-13
Cleaning muffler 10-13
Every 200 hour 10-14
Changing engine oil 10-14
Replacing engine oil filter 10-15
Replacing transmission oil 10-15
Checking brake pedal 10-15
Checking brake hose and pipe 10-16
Checking brake light switch 10-16
Checking radiator hose and clamp 10-16
Checking intake air line 10-17
Every 300 hours 10-17
Checking tire 10-17
Every 400 hours 10-17
Changing transmission fluid 10-17
Changing front and rear axle case oil 10-18
Every 500 hours 10-18
Replacing fuel filter 10-18
Every 600 hours 10-18
Adjusting engine valve clearance 10-18
Every 1500 hours 10-18
Checking injection and fuel pump 10-18
Every 1 year 10-19
Replacing air cleaner primary element
and secondary element 10-19
Every 2 years 10-19
Changing brake fluid 10-19
Flushing cooling system and changing
coolant 10-19
Anti-freeze 10-19
Replacing radiator hose (water pipes) 10-21
Replacing fuel hose 10-21
Replacing brake master cylinder (inner
parts) 10-21
Replacing front brake seal 10-21
Replacing rear brake cylinder seal 10-21
Replacing intake air line 10-21
Every 4 years 10-21
Replacing brake hose 10-21
Replacing slow-blow fuses
Replacing light bulb
10-21
10-21
Storage 10-22
Vehicle storage 10-22
Removing the vehicle from storage
Hitch coupling device
10-22
11-1
Troubleshooting 12-1
Engine troubleshooting 12-1
Diagnostic trouble code table 12-2
Battery troubleshooting 12-4
Machine troubleshooting 12-5
Options 13-1
Statement 14-1

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LOCATION OF PART

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ILLUSTRATED CONTENTS

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Safe Operation
2-1
All operators, including experienced vehicle drivers
or passengers, should carefully read and fully
understand this Users Manual, and operate strictly
as the manual states in order to achieve the best
performance and avoid accidents. Everyone who
uses your vehicle should be trained on how to
operate the vehicle and be required to read this
manual before operation.
1. Safety Instructions:
1. Only start and operate the vehicle after you
have finished reading this manual.
2. Pay close attention to the warning and caution
labels on the vehicle.
3. Understand completely and learn to use the
safety devices (roll-over protective structure,
seat belts), and never change the original
safety devices. If the safety devices are
damaged, consult your local dealer for
replacement. Always use seat belts.
① Roll-over protective structure；
② Seat belts
4. Do not wear loosen articles of clothing
during operation, as these can be drawn into
moving parts on the vehicle and could cause
a severe injury to occur.
You should always wear protective equipment,
such as helmet, boots, eye protection, ear
protection, and gloves etc.
5. Only a qualified driver should operate this
vehicle. Never operate after drinking, using
drugs or controlled products, or while
fatigued.
6. Always perform the pre-operation checks as
following:
1) Check seat belt for worn or damaged, if
necessary, replace it.
2) Check brakes, throttle, brake pedal and
other mechanical parts for proper operation.
If you discover any irregularities, replace
related parts as necessary. Periodically
check the fittings and fasteners.
3) Check engine oil level and engine coolant
level.
4) Check that the vehicle is equipped to handle
the surroundings.
5) Check and keep vehicle clean. Sludge,
grease and debris can cause a fire and
severe injury.
7. Passenger quantity and loading:
1) Only the driver and one passenger inside
cab. It is suggested that children under
age of 5 not be allowed as a passenger.
2) Single-row vehicle’s loading limit is 350lbs
(159KG). Reduce the loading weight
according to road conditions. Never
exceed the weight limits for operation.
Never allow unauthorized persons to repair this
vehicle. This may affect vehicle performance

Safe Operation
2-2
and cause injury.
1. This
vehicle is designed and manufactured
for off-road use only, so never drive on paved
roadways.
2. Operation
1. Start the engine only in an open ventilated
area. Carbon monoxide is colorless, odorless
and is emitted from the engine and can
cause death in areas with poor ventilation.
2. Never start the vehicle or operate the gear
selector unless seated in the driver’s seat.
3. Never start the vehicle or operate the gear
selector unless seated in the driver’s seat.
4. The driver and passenger shall always wear
their seat belt while the vehicle is being
operated.
5. Operators of the vehicle should not wear
earphones.
6. Use trailer hitch to trail cargo, otherwise,
serious injury or death will happen.
① Trailer Hitch
7. Do not accelerate quickly when starting the
engine, especially driving on rough terrain as
this can cause injury or death. Press the
accelerator pedal slowly.
8. Drive at slow speed before braking.
9. When press the differential unlocked button
(DIFF.LOCK is off), the front/rear wheels can
turn at different speed. Otherwise, the
vehicle may turnover.
10. Never drive over terrain such as a ditch, a
hole, dams, excessive mud, or the vehicle
can get stuck because of the vehicles
weight.
11. Always pay close attention to your
surroundings, and check for streets, trail
intersections or other obstacles.
12. Always use signals in advance of turns.
13. Do not allow entrance or exit of the vehicle
while it is moving.
14. Clean dash board and Keep the floorboard
free of debris that can obstruct the ability to
use the brake pedal.
15. Position your hands on the steering wheel.
Always keep your hands and feet inside
passenger area of the vehicle. Never try to
stand while operating the vehicle.
16. Do not tow passengers, or attempt to jump
the vehicle.
3. Children safety instructions
Always watch children when they are around the
vehicle. Children like to imitate adults and this
could lead to an accident.
Do not leave children alone beside the vehicle.
Keep children from the operating area of the
vehicle.
Turn off the engine and remove the key when
children are in the operating area.
Never carry children in the cargo bed. This is
very dangerous to children. Children under age
of 5 are not allowed to take this vehicle.
Never allow children to touch or climb the vehicle
even if they are under adult supervision, or
climbing on vehicle.

Safe Operation
2-3
Always check for people or obstacles behind the
vehicle before shifting the vehicle into reverse.
Avoid a collision with an obstacle or person.
Park the vehicle on a firm, flat area. If parking on
a slope, you should use parking brake, remove
the key, and get tires stuck in the tire wedge.
4. Driving on a slope
Be cautious when riding on a slope, as this is the
main reason result for loss of control, overturn,
leading to severe injury or even death.
1. Drive in a straight line on a slope at a low-
speed.
2. Reduce weight when ride on a slope or
rough terrain.
3. Avoid the sudden application of the brakes
when you go uphill or downhill. Be more
careful when vehicle turns on a slope.
4. If you start to lose momentum or need to
park when climbing, use the parking brake to
come to a stop. Release the brake and begin
to coast down the hill.
5. If do not believe you can operate the UTV
safely in reverse do not attempt to ascend
the slope any further.
6. Riding in mud, a ditch, and on slopes will
increase the risk of an overturn. Be more
cautious when operating. Drive gradually and
slowly when climbing. Avoid sudden changes
of vehicle speed or direction.
5. Driving in harsh conditions
1. Vehicle can be operated during the day or
under good light conditions.
2. Operate the vehicle in open, smooth
pavement.
3. Under all conditions, both operator and
passengers should wear helmet and
protective equipment.
4. Driver should slow down according to road
conditions, terrain, visibility conditions.
5. Be cautious when driving over a ditch, stone
road or hidden obstacles.
6. Avoid operating in any unknown depth of
water.（water depth should not exceed axle
height）
6. Driving at high speed
1. Check for front/rear wheels conditions. Pay
attention to the differences of braking
performances between two and four-wheel
drive.
2. Slow down when turning. Turning at high
speed may result in overturn or even death.
3. Turn on your headlights at high speeds.
4. Only drive at a speed that can be controlled.
Do not use DIFF.LOCK when driving at high
5. speed. Otherwise, this may cause vehicle
loss of control.
6. When driving at high speed, suddenly turning
the steering wheel will reduce vehicle
stability. Never sharply turn the steering
wheel at high speeds.
7. Instructions for carrier
1. Never carry a passenger in the cargo area.
2. Evenly distribute the cargo to maintain
proper stability. Avoid overloading the carrier.
Cargo should be securely attached.
3. Reduce loaded weight when driving on poor
road conditions or steep inclines.
4. Do not put your hands and you body under
the cargo bed when it is raised. Once

Safe Operation
2-4
lowered, lock the cargo bed in place before
operating the vehicle. Never driving before
securing and locking the cargo bed.
8. Parking
1. Set the gear shift to the “N” position and To
release the parking brake, depress the brake
pedal.
①Parking brake.
②Brake pedal
2. Avoid stopping the vehicle on a slope. If
stopping on a slope make sure the vehicle is
stationary before exiting.
9. Transportation
1. Avoid dragging the vehicle behind another
vehicle. Use a trailer or truck to transport the
vehicle.
2. When loading or unloading, pay attention to
your surroundings and others in the area.
10. Maintenance
Stop the vehicle and park it on level ground. Pull
the parking brake and remove all cargo. Then
place shift lever on “N” position, stop the engine
and remove the key.
1. When working next to the engine, exhaust or
radiator, work only after it has cooled down.
2. Wait for the engine to stop running and cool
down before checking the coolant level.
Otherwise, you could be burned by hot fluid
or steam blown out.
3. No smoking when adding electrolyte or
refueling. Fuel tank and battery should be
kept away from sparks. Battery produces
hydrogen and oxygen during charging and
this could accelerate the risk of explosion.
4. Read and follow the instructions before
replacing the battery.
5. During maintenance, first aid kits and fire
extinguishers should be placed at your
fingertips.
6. During maintenance, you should disconnect
the battery cables.
①Battery
7. Do not open radiator cap before coolant has
cooled down. When the coolant is cold, open
slowly and let the coolant pressure reduced,
and then open water cooler cap. Check for
the coolant level in the coolant reservoir. If
necessary, add coolant.
8. Tires should be mounted on rims with special
equipment by professionals.
9. Keeping specified tire pressure can help to
ensure driving safety.
10. Elevate the vehicle and place a suitable
stand under the frame when removing the
wheels, Be sure to tighten the wheel nuts to
specified torque.

Warning Labels
3-1
Warning and caution labels
（1）（2）（3）
（4）（5）（6）
（7）
（8） （9）

Warning Labels
3-2
（10）（11）
(12）

Vehicle Identification Number
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SERVICING OF VEHICLE
Your dealer is interested in your new vehicle
and has the desire to help you get the most
value from it. After reading this manual
thoroughly, you will find you can do some of
the regular maintenance by yourself.
However, when in need of parts or major
service, be sure to see your dealer.
For service, contact the dealership from
which you purchased your vehicle or your
local dealer.
When in need of parts, be prepared to give
your dealer both the vehicle and engine
serial numbers.
Locate the serial numbers now and record
them in the space provided.
Type Serial No.
Vehicle
Engine
Product Identification
Number
Date of Purchase
Name of Dealer
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①Vehicle serial number.
①Engine serial number
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Specifications
5-1
SPECIFICATION TABLE
Model Specification
Engine
Make HS183MZ
Type 1-cylinder, 4-cycle, gasoline, SOHC, liquid
cooled
compression ratio 9.4±0.1:1
Bore × stroke mm(in.) 83.0×84.0 (3.27×3.31)
Displacement(s) cc 454
Rated net power kW (HP) 19.7 (26.4)
Maximum power speed rpm 5300
Maximum torque (Nm) 32.9
Maximum torque speed (rpm) 5000
Low idle speed (rpm) 1350 to 1500
Spark plug DR8EA
Throttle D46-5
Fuel Capacity L 28
Transmission CVT
Wheels, Drive system 4, Rear 2WD or 4WD
Differential lock Electric control: switch
Gear selection H-L range forward, N, R
Brakes Front/Rear Wet disk brake
Parking brake Axis brake, pedal-braking
Steering Mechanical
Suspension Front Independent, Dual A-arm type
Rear Independent, Dual A-arm type
Dimensions
Length mm(in.) 2800(110.24)
Width mm (in.) 1580（62.20）
Height mm (in.) 1925（75.79）
Wheelbase mm (in.) 1850（51.18）
Front tyre track mm(in.) 1350 (53.15)
Rear tyre track mm (in.) 1300 (46.5)
Forward overhang mm (in.) 490 (19.29)

Specifications
5-2
Model Specification
Rear overhang mm (in.) 460 (18.11)
Ground Clearance mm (in.) 220 (8.66)
Turning diameter m (in.) 9.4 (370.1)
Max. rolling weight (Towing Capacity) kg (lbs.) 600 (1323)
Payload capacity kg (lbs.) 150 (331)
Weight kg (lbs.) 619 (1365)
Cargo bed
Width mm (in.) 975 (38.4)
Length mm (in.) 1300 (46.5)
Depth mm (in.) 351 (13.8)
Cargo bed capacity kg (lbs.) 150 (331)
Tire Front 230/80-12
Rear 255/70-12
Max speed (km/h) 60
NOTE:
The values in “Ground clearance” and “Weight” are those of the machine equipped with the tires
in the table above.
The company reserves the right to change the specifications without notice.

Specifications
5-3
VEHICLE LIMITATIONS
The Vehicle has been thoroughly tested for proper performance with implements sold or
approved by manufacturer. Use with implements which are not sold or approved and which
exceed the maximum specifications listed below, or which are otherwise unfit for use, vehicle
may result in vehicle malfunction or failures with a possibility of the vehicle damage to other
property and injury to the operator or others, [Any malfunctions or failures of the vehicle
resulting from use with improper implements are not covered by the warranty]
Max. Cargo loading weigh
Cargo Bed Capacity=150kg(331lb)
Cargo Load Capacity=180kg(397lb)
*(operator+one passenger+opt+acc )weight
Max. rolling weight
600kg (1323 lb.)
Max. tongue weight
43 kg (95 lb.)
1. Above mentioned specifications are based on level ground condition.

Pre-Operation
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6-1
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DAILY CHECK
To better prevent troubles, it is important to
know condition of the vehicle well. Check it
before starting.
CAUTION：
To avoid personal injury：
Be sure to check and service the vehicle on
a level surface with the engine shut off and
the parking brake “ON” and implement
lowered to the ground if equipped.
Check items
-Visually inspect the exterior of the vehicle
-Check engine oil level
-Check transmission oil level
-Check brake fluid level
-Check coolant level
-Clean radiator screen
(When used in a dusty place)
-Check brake and pedal
-Check parking brake
-Check indicators, gauges and meters
-Check lights
-Check seat belts and roll-over protective
structures.
-Check front and rear joint boots.
-Check tire inflation pressure.
-Refuel
(See "DAILY CHECK" in "PERIODIC
SERVICE" section.)
-Check of danger, warning and caution labels
(See "DANGER, WARNING AND CAUTION
LABELS＂in＂SAFE OPERATION＂section.)