Hitachi L100 Series User manual

HITACHI INVERTER
SERVICE MANUAL
(ADJUSTMENT AND MAINTENANCE)
Model:
European Version
L100-002NFE to L100-022NFE
L100-004HFE to L100-075HFE
US Version
L100-002NFU to L100-022NFU
L100-004HFU to L100-075HFU
L100-037LFU
L100-002MFU to L100-007MFU
Japanese Version
L100-002LFR to L100-037LFR
L100-004HFR to L100-075HFR
L100-002MFR to L100-007MFR
After reading this manual, keep it at hand for future reference
NBS541X
Hitachi, Ltd.
Tokyo Japan
L100 SERIES

INDEX
1. Pre-operation Check
1-1. Check inverter model and Manufacturing number
1-2. Check inverter parameter and motor specification
2. Measurement of The Internal Voltage Supply
3. Trouble Shoot
3-1. Error messages - Possible Cause and Remedy
3-2. Analysis of Various Operating Problems That Do Not Trigger an Trip Message
3-3. How to Initialize the Data (FACTORY SETTING)
3-4. Error Message Comparison
3-5. Other Displays
4. Ambient Condition of the Frequency Inverter (Temperature, Altitude)
4-1. Required Derating in case of 50deg., 55 deg. of Ambient Temperature
4-2. Required derating toward altitude
5. Level of Each Detection
5-1. DC Bus Voltage Detection Characteristics
5.2. Output Current Detection Characteristics
5.3. Motor Temperature Detection (PTC)
5.4. Over Temperature Detection of the Frequency Inverter
6. Measurement & Replacement of Subassemblies
6-1. Insulation Measurement
6-2. Power Components Measurements
7. Maintenance and Inspection Procedure
7-1. Precautions
7-2. Measurement of Mains Voltage, Current and Power
7-3. Maintenance of Parts
7-4. If you install replacement INV at site
8. Daily Inspection and Periodical Inspection
9. Image block diagram
10. Spare parts list
10-1.
parts list
10-2. I/O board compatibility
10-3. O,OI terminal adjustment procedure
10-4. kW setup procedure
10-5. I/O board schematic(circuit diagram)
1-1
1-1
1-2
2-1
3-1
3-1
3-6
3-7
3-8
3-9
4-1
4-1
4-4
5-1
5-1
5-3
5-4
5-4
6-1
6-1
6-1
7-1
7-1
7-1
7-4
7-4
8-1
9-1
10-1
10-1
10-16
10-17
10-18
10-19
-ⅰ-

Revisions
Revisionhistorytable
No. Revision contents Date of issue Manual No.
-ⅰⅰ-

1. Pre-Operation Check
Before starting adjustment and maintenance, be sure to check the following specifications of the inverter
and the motor.
1.1 Check Inverter model and Manufacturing number (MFG No).
NE16452-6
MADE IN JAPAN
Hitachi, Ltd.
HITACHI
Model : L100-015NFE
HP/kW : 2 / 1.5
In
p
ut/Entree: 16.0 A1Ph200-240V50
,
60Hz 9.3 A3Ph200-240V50
,
60Hz
Out
p
ut/Sortie: 1-360Hz 7.1 A3Ph200-240V
MFG No. 78H T1129670060 Date: 9708
You can find these information from the specification label which attached at the side cover of the unit.
(1) Description of the model name.
(2) Description of MFG No.
Inverter model
MFG No.
T112967 0060H87 Unique number
Production code
Revision of the inverter
Production Month
(1 - 9, 0:October, J:November, K:December)
Production year
(The unit digit of the year of grace. 7:1997, 8:1998, 9:1999, 0:2000)
1-1
EF015 HL100 Version number
E: European version
U: US version
R: Japanese versionSeries name Structure type
F: With operator
Input voltage class
005
004
: 7.5kW
: 5.5kW
: 4.0kW
: 3.7kW
: 3.0kW
: 2.2kW
: 1.5kW
: 1.1kW
: 0.75kW
: 0.55kW
: 0.4kW
: 0.2kW002
Applicable motor kW
L: 3 phase 200V class
N: Single/3 phase 200V class
H: 3 phase 400V class
075
055
040
037
030
022
015
011
007
M: Single phase 100V class

1.2 Check Inverter parameter and motor specification.
[1] Inverter specifications.
(1) Inverter specifications (Monitor mode)
Display Function name Category Screen display Initial Remarks
order Code display EU US JPN
1 Output frequency monitor Monitor d01 - - -
2 Output current monitor Monitor d02 - - -
3 Running direction monitor Monitor d03 - - -
4 Feedback data of PID
control monitor Monitor d04 - - -
5 Intelligent input terminal
condition monitor Monitor d05 - - -
6 Intelligent output terminal
condition monitor Monitor d06 - - -
7 Output frequency
converted value monitor Monitor d07 - - -
8 Trip monitor Monitor d08 - - -
9 Trip history monitor Monitor d09 - - -
(2) Inverter specifications (Basic function mode)
Display Function name Category Screen display Initial Remarks
order Code display EU US JPN
1 Output frequency setting set F01 0.0 0.0 0.0
2 Acceleration time 1 set F02 10 10 10
3 Deceleration time 1 set F03 10 10 10
4 Running direction setting set F04 00 00 00
5 Extended function
A group setting set A--
6 Extended function
B group setting set B--
7 Extended function
C group setting set C--
1-2

(3) Inverter specifications (Extended function mode : A group)
Display Function name Category Screen display Initial Remarks
order Code display EU US JPN
1 Frequency destination set A01 01 01 00
2 Running command
destination set A02 01 01 02
3 Base frequency set A03 50 60 60
4 Maximum frequency set A04 50 60 60
5 External frequency setting
start set A11 000
6 External frequency setting
end set A12 000
7 External frequency setting
start rate set A13 000
8 External frequency setting
end rate set A14 100 100 100
9 External frequency start
pattern set A15 01 01 01
10 Time constant of the filter
of analog input set A16 888
11 Multi-speed 1 to 16 set A20 - A35 0 0 Note 1
12 Jogging frequency set A38 1.0 1.0 1.0
13 Stop mode of jogging set A39 00 00 00
14 Torque boost mode set A41 00 00 00
15 Level of
manual torque boost set A42 11 11 11
16 Manual torque boost
frequency set A43 10.0 10.0 10.0
17 V/f characteristics set A44 00 00 00
18 V-gain set A45 100 100 100
19 Selection of DC braking set A51 00 00 00
20 DC braking frequency set A52 0.5 0.5 0.5
21 DC braking waiting time set A53 0.0 0.0 0.0
22 DC braking force set A54 000
23 DC braking time set A55 0.0 0.0 0.0
24 Frequency upper limiter set A61 0.0 0.0 0.0
25 Frequency lower limiter set A62 0.0 0.0 0.0
26 Jump frequency 1-3 set A63, A65, A67 0.0 0.0 0.0
27 Jump frequency width 1-3 set A64, A66, A68 0.5 0.5 0.5
28 Selection of PID control set A71 00 00 00
29 P gain set A72 1.0 1.0 1.0
30 I gain set A73 1.0 1.0 1.0
31 D gain set A74 0.0 0.0 0.0
32 Scale conversion of
PID control set A75 1.0 1.0 1.0
33 Feedback destination set A76 00 00 00
34 Selection of AVR function set A81 02 02 02
35 AVR voltage set A82 230/400 230/460 200/400
36 Second acceleration time set A92 15.0 15.0 15.0
37 Second deceleration time set A93 15.0 15.0 15.0
38 Method to use 2nd
acceleration / deceleration
(Acc2 / Dec2)
set A94 00 00 00
39 Acc1 to Acc2 changing
frequency set A95 0.0 0.0 0.0
40 Dec1 to Dec2 changing
frequency set A96 0.0 0.0 0.0
41 Acceleration characteristic set A97 00 00 00
42 Deceleration characteristic set A98 00 00 00
Note 1 A20;0, A21;5, A22;10, A23;15,A24;20, A25;30, A26;40, A27;50, A28; 60,A29--A35;0
1-3

(4) Inverter specifications (Extended function mode : B group)
Display Function name Category Screen display Initial Remarks
order Code display EU US JPN
1 Selection of restart mode set b01 00 00 00
2 Allowable UV time set b02 1.0 1.0 1.0
3 Retry waiting time set b03 1.0 1.0 1.0
5 Electronic thermal level set b12 note note note Rated current of
each inverter
6 Electronic thermal
characteristics set b13 01 01 00
7 Overload restriction
operation mode set b21 01 01 01
8 Overload restriction level set b22 note note note Rated current
* 1.25 for each
inverter
9 Deceleration rate while
overload restriction set b23 1.0 1.0 1.0
10 Selection of software lock set b31 01 01 01
11 Reactive current setting set B32 note note Note Rated current
*0.58 for each
inverter
13 Analog meter adjustment set b81 80 80 80
14 Start frequency adjustment set b82 0.5 0.5 0.5
15 Carrier frequency set b83 5 5 12
16 Data initialization or
Trip history clear set b84 00 00 00
17 Initialization mode set b85 01 02 00
18 Frequency converting
value set b86 1.0 1.0 1.0
19 STOP key condition set b87 00 00 00
20 Restart mode after FRS
invalid set b88 00 00 00
21 Monitor contents
for OPE-J set b89 01 01 01
1-4

(5) Inverter specifications (Extended function mode : C group)
Display Function name Category Screen display Initial Remarks
order Code display EU US JPN
1 Input terminal 1 assign set C01 00 00 00
2 Input terminal 2 assign set C02 01 01 01
3 Input terminal 3 assign set C03 02 16 02
4 Input terminal 4 assign set C04 03 13 03
5 Input terminal 5 assign set C05 18 18 18
6 Input terminal 1 condition set C11 00 00 00
7 Input terminal 2 condition set C12 00 00 00
8 Input terminal 3 condition set C13 00 00 00
9 Input terminal 4 condition set C14 00 01 00
10 Input terminal 5 condition set C15 00 00 00
11 Output terminal 11 assign set C21 01 01 01
12 Output terminal 12 assign set C22 00 00 00
13 FM terminal condition set C23 00 00 00
14 Output terminal 11
condition set C31 00 00 00
15 Output terminal 12
condition set C32 00 00 00
16 AL output terminal
condition set C33 01 01 01
17 Level of overload signal set C41 note note note Rated current of
each inverter
18 Arrival frequency
while acceleration set C42 0.0 0.0 0.0
19 Arrival frequency
while deceleration set C43 0.0 0.0 0.0
20 Level of deviation signal
under PID control set C44 3.0 3.0 3.0
1-5

[2] Motor specifications.
[3] Load conditions
Output voltage
Output
frequency
V
0Hz Hz
Motor MFG number
kWMotor output
pMotor poles
rpmMotor rated rpm
AmpsRated current
VRated voltage
HzRated frequency
AmpsStarting current
Equipment name
Torque characteristics
NmRequired torque
kgm2
Load inertia (J)
secAcceleration time
secDeceleration time
Hz to
Variable speed range
Hz
1-6/E

2. Measurement of the Internal Voltage Supply
There are PV5L, PV24L and NV12L internal DC voltage supplies. These supplies are isolated from the
main high voltage portion. And it is not possible to measure DC voltages at the non isolated portion.
Please make measurements for above mentioned voltages for the isolated portion.
PV5L supply voltage
Supplies 5V for I/O board.
Nominal voltage : min. 4.90Vdc to max. 5.20Vdc
Check PV5(address 1C) <- L
PV24L supply voltage
Supplies 24V to interface voltage supply, which is supplied to input terminals.
Nominal voltage : min. 21.60Vdc to max. 26.40Vdc
Check PV24(address 1A) <- L
NV12L supply voltage
Supplies -12Vdc to remote operator (DOP/DRW’s yellow backlight).
Nominal voltage : max. -10.80Vdc to min. -17.5Vdc
Check NV12(address 3A) <- L
“H” terminal voltage
Suppiles 10V to “H” terminal
Nominal voltage : min 9.5Vdc to max 11.5Vdc
Check “H”
<-> “L” with VR (1kohm)
“Potentiometer function on the front case
Set “A01” :”00”
Monitor “F01” display 0 <-> 50(60) with clockwise and anti clockwise.
Cooling FAN voltage (PV24N)
Supplies 24V to cooling FAN .
Nominal voltage min 19.9Vdc to max 27.2Vdc.
Check Red wire <- Black wire with the FAN.
Check the FAN working, check the air direction (from down to top)
Check pad of NV12 Check pad of PV24
Check pad of PV5
1 pin of TM2 is “L”common
2-1/E