Hiwin LMS27 User manual

Assembly Instructions
Linear Motors LMS
www.hiwin.de

HIWIN GmbH
Brücklesbünd 1
D-77654 Offenburg
Phone [phone]
Fax [phone]
[email protected]
www.hiwin.de
All rights reserved.
Complete or partial reproduction
is not permitted without our permission.
These assembly instructions are protected by copyright.
Any reproduction, publication in whole or in part, modi-
fication or abridgement requires the written approval of
HIWIN GmbH.

Assembly Instructions
Linear Motors LMS
LMS-01-0-EN-2301-MA
Contents
Contents
1. General information .......................................................... 4
1.1 About these assembly instructions 4
1.2 Depictions used in these assembly instructions 4
1.3 Warranty and liability 6
1.4 Manufacturer’s details 6
1.5 Copyright 6
1.6 Product monitoring 6
2. Basic safety notices.......................................................... 7
2.1 Intended use 7
2.2 Reasonably foreseeable misuse 7
2.3 Conversions and modifications 7
2.4 Residual risks 7
2.5 Personnel requirements 7
2.6 Protective equipment 8
2.7 Labels on linear motor components 8
3. Description of the linear motors ....................................... 10
3.1 Field of application 10
3.2 Design of the linear motor components 10
3.3 Protection classes 10
3.4 Properties of the LMS linear motor 10
4. Transport and installation................................................ 11
4.1 Delivery 11
4.2 Transport to the installation site 12
4.3 Requirements at the installation site 12
4.4 Storage 13
4.5 Unpacking 13
5. Assembly and connection ................................................ 14
5.1 Assembly of the stators 15
5.2 Assemble block and forcer 17
5.3 Electrical connection and protection against overload 19
6. Commissioning............................................................... 27
6.1 Switch on the linear motor 27
6.2 Programming 27
7. Maintenance and cleaning ............................................... 28
7.1 Maintenance 28
7.2 Cleaning 28
8. Faults............................................................................ 29
8.1 Faults with the motor 29
8.2 Faults during operation with drive amplifier 29
9. Disposal ........................................................................ 30
10. Appendix 1: Order code.................................................... 31
11. EU Declaration of Conformity............................................ 32

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Assembly Instructions
Linear Motors LMS
LMS-01-0-EN-2301-MA
General information
1. General information
1.1 About these assembly instructions
1.1.1 Requirements
We assume that
operating staff are trained in the safe operation practices for linear motors and have read and understood these assem-
bly instructions in full;
maintenance staff maintain and repair the linear motors in such a way that they pose no danger to people, property or
the environment.
1.1.2 Availability
These assembly instructions must remain constantly available to all persons who work with or on the linear motors.
1.2 Depictions used in these assembly instructions
1.2.1 Instructions
Instructions are indicated by triangular bullet points in the order in which they are to be carried out.
Results of the actions carried out are indicated by ticks.
Example:
Position the linear motor on the mounting holes.
 Place the mounting bolts into the mounting holes and tighten in a spiral pattern to a torque of 10Nm.
Linear motor is mounted.
1.2.2 Lists
Lists are indicated by bullet points.
Example:
The linear motors must not be operated:
Outdoors
In potentially explosive atmospheres
…

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Assembly Instructions
Linear Motors LMS
LMS-01-0-EN-2301-MA
General information
1.2.3 Depiction of safety notices
Safety notices are always indicated using a signal word and sometimes also a symbol for the specific risk (see section 1.2.4
„Symbols used“).
The following signal words and risk levels are used:
1.2.4 Symbols used
The following symbols are used in these assembly instructions and on the linear motor components:
Warning of dangerous electrical voltage!
Warning of magnetic fields!
Substance hazardous to the environ-
ment!
Warning of hot surfaces!
Warning of crushing!
Warning of danger from suspended
loads!
Wear protective gloves!
Isolate before work!
Table 1.1 Warning signs
Table 1.2 Mandatory signs
1.2.5 Information
NOTE
Describes general information and recommendations.
Imminent danger!
Non-compliance with the safety notices will result in serious injury or death!
DANGER!
Potentially dangerous situation!
Non-compliance with the safety notices runs the risk of serious injury or death!
WARNING!
Potentially dangerous situation!
Non-compliance with the safety notices runs the risk of slight to moderate injury!
CAUTION!
Potentially dangerous situation!
Non-compliance with the safety notices runs the risk of damage to property or environmental pollution!
ATTENTION!

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Assembly Instructions
Linear Motors LMS
LMS-01-0-EN-2301-MA
General information
1.3 Warranty and liability
The manufacturer’s “General conditions of sale and delivery” apply.
1.4 Manufacturer’s details
Address HIWIN GmbH
Brücklesbünd 1
77654 Offenburg
Germany
Phone +49 (0) 781 / 9 32 78 - 0
Technical customer service +49 (0) 781 / 9 32 78 - 77
Fax +49 (0) 781 / 9 32 78 - 90
Technical customer service fax +49 (0) 781 / 9 32 78 - 97
E-mail infohiwin.de
Website www.hiwin.de
Table 1.3 Manufacturer’s details
1.5 Copyright
These assembly instructions are protected by copyright. Any reproduction, publication in whole or in part, modification or
abridgement requires the written approval of HIWIN GmbH.
1.6 Product monitoring
Please inform HIWIN, the manufacturer of the linear motors, of:
Accidents
Potential sources of danger in the linear motors
Anything in these assembly instructions which is difficult to understand

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Assembly Instructions
Linear Motors LMS
LMS-01-0-EN-2301-MA
Basic safety notices
2. Basic safety notices
Danger from strong magnetic fields!
Strong magnetic fields around linear motor components pose a health risk to persons with implants (e.g.
cardiac pacemakers) that are affected by magnetic fields.
Persons with implants that are affected by magnetic fields must maintain a safe distance of at least 1m
from linear motor components!
WARNING!
Risk of material damage!
Strong magnetic forces may destroy watches and magnetisable data storage media near to the linear motor
components.
Do not bring watches or magnetisable data storage media into the vicinity ( < 300mm) of the linear motors
components!
ATTENTION!
2.1 Intended use
The linear motor components are designed exclusively for installation in commercial and industrial machines. Linear motor
components are parts of a linear drive system for the precise positioning in terms of time and location of fixed mounted
loads, e.g. system components, within an automated system.
Linear motors are designed for installation and operation in any position. The loads being moved must be firmly attached.
For the safe operation of linear motors, suitable safety precautions must be taken to protect the motor against overload.
The linear motor components may not be used outdoors or in hazardous areas where there is a risk of explosions.
All linear motor components may only be used for the stated intended purpose.
|The linear motors must be operated within its specified performance limits (see catalogue “Positioning systems”).
|Observation of the assembly instructions and compliance with the maintenance and repair regulations are prerequi-
sites for the intended use of the linear motors.
|Any other use of the linear motor components shall be considered as contrary to the intended use.
|Use only genuine spare parts from HIWIN GmbH.
2.2 Reasonably foreseeable misuse
Linear motors must not be operated:
Outdoors
In potentially explosive atmospheres
2.3 Conversions and modifications
Conversions or modifications of the linear motors are not permitted!
2.4 Residual risks
Normal operation of the linear motors constitutes no residual risks.
Warnings about risks that may arise during commissioning, maintenance and repair work are provided in the relevant sec-
tions.
2.5 Personnel requirements
Only trained personnel or trained specialist personnel may carry out work on the linear motors! They must be familiar with
the safety equipment and regulations before starting work (see Table 2.1).

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Assembly Instructions
Linear Motors LMS
LMS-01-0-EN-2301-MA
Basic safety notices
Activity Qualification
Commissioning Trained specialist personnel of the operator or manufacturer
Normal operation Trained personnel
Cleaning Trained personnel
Maintenance Trained specialist personnel of the operator or manufacturer
Repairs Trained specialist personnel of the operator or manufacturer
Table 2.1 Personnel requirements
2.6 Protective equipment
Operating phase Personal protective equipment
Commissioning When in the vicinity of the linear motors, the following personal protective
equipment is required:
Safety shoes
Normal operation When in the vicinity of the linear motors, the following personal protective
equipment is required:
Safety shoes
Cleaning When cleaning the linear motors, the following personal protective equipment
is required:
Safety shoes
Maintenance and repairs When carrying out maintenance and repairs, the following personal protective
equipment is required:
Safety shoes
2.7 Labels on linear motor components
Pictogram Type and source of danger Protective measures
Danger from strong magnetic fields! Persons whose health may be endangered by strong
magnetic fields must keep a safe distance (1m) from the
linear motors!
Danger of electric shock! Disconnect the power supply of the linear motors before
maintenance or repairs!
Danger from hot surfaces! Let hot surfaces cool down before touching them!
Danger from movements! Keep out of the machine’s area of movements! Prevent
unauthorised access to the danger area!
Secure vertical linear motor axes against lowering or fall-
ing after switching OFF the motor!
2.7.1 Warning symbols
Table 2.2 Personal protective equipment
Table 2.3 Warning symbols

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Assembly Instructions
Linear Motors LMS
LMS-01-0-EN-2301-MA
Basic safety notices
2.7.2 Type plate
Fig. 2.1 Type plate (Example only)
Type: LMS27
S/N: 12345678912345
Art No: 8-75-0004
No. 6, Jingke Central Rd., Precision Machinery Park, Taichung 40852, Taiwan
Rated Force (AC): 382 N
Peak Force: 764 N
Rated Current (AC): 3.9 A
Peak Current: 11.8 A
Max. DC Bus: 600 V
3-Synchronous Motor
Mass of Motor: 4.1 kg
Vmax @ Frated: 5.0 m/s
Vmax @ Fmax: 3.2 m/s
Temp. sensor: PTC SNM120
HIWIN MIKROSYSTEM CORP.

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Assembly Instructions
Linear Motors LMS
LMS-01-0-EN-2301-MA
Description of the linear motors
Fig. 3.1 Design of a linear motor
3. Description of the linear motors
3.1 Field of application
A linear motor consists of two components, the forcer (primary part) with coils and the stator (secondary part) with perma-
nent magnets. The coils carrying alternating current generate a magnetic field that changes over time and interacts with the
steady magnetic field of the stator. The resulting force is used to generate linear motion.
The linear motor components are supplied as separate parts.
3.2 Design of the linear motor components
Stator:
The stators consist of a nickel plated carrier plate with glued-on permanent magnets. Depending on the series, there are a
number of stator lengths to choose from. Each of the stators are connected in series, forming a linear motor axis of variable
length.
Forcer:
Depending on the series, the forcers are designed as iron-core or ironless motors. The motor windings are cast in epoxy resin.
Each motor is fitted with temperature sensors protecting it against thermal overload.
Bolting surface
Motor and temperature
sensor cable
Forcer: Coils and iron core cast in
epoxy resin
Stators: Permanent magnets
3.3 Protection classes
The Forcer meets the requirements of the protection class IP60 according to EN 60529 and EN 60034-5.
The stators are largely protected against corrosion by their mechanical design. However, suitable constructive measures have
to be taken to prevent that ferromagnetic particles (for example, iron chips) accumulate on the stators.
Contact with liquids and general contact with corrosive media must be avoided by suitable protective measures (encapsula-
tion, bellows, protective lacquer).
3.4 Properties of the LMS linear motor
Three-phase, iron-core synchronous linear motor
High power density
Low cogging torque
Intermediate circuit voltage up to 600VDC
Suitable for drives with up to 3× 420 VAC