Hiwin MIKROSYSTEM E Series User manual

User Manual
E Series AC Servo Motor
www.hiwinmikro.tw
MC03UE01-2309_V1.2

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Related Documents
Through related documents, users can quickly understand the positioning of this manual and the
correlation between manuals and products. Go to HIWIN MIKROSYSTEM’s official website
(https://www.hiwinmikro.tw/Downloads/ManualOverview_EN.htm) → Download → Manual Overview for
details.

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Approvals
Approvals Drive Motor
CE requirement
EMC requirement
EN61800-3
EN55011
EN61000-6-2
EN61000-6-4
EN61000-2-4
IEC60146-1-1
IEC61000-2-1
EN55011
EN61000-6-2
EN61000-6-4
Low voltage requirement LVDS:EN61800-5-1 EN60034-1
EN60034-5
UL requirement UL:E348161 UL1004-1
UL1004-6

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Table of Contents
1. General information.......................................................................................................................................... 1-1
1.1 Revision history .............................................................................................................................. 1-2
1.2 About this manual ........................................................................................................................... 1-4
1.3 General precautions ....................................................................................................................... 1-5
1.4 Safety instruction ...........................................................................................................................1-11
1.5 Copyright ...................................................................................................................................... 1-15
1.6 Manufacturer information.............................................................................................................. 1-15
1.7 Product monitoring........................................................................................................................ 1-15
2. Basic safety information ................................................................................................................................... 2-1
2.1 Overview......................................................................................................................................... 2-2
2.2 Basic safety notices ........................................................................................................................ 2-2
2.3 Reasonably foreseeable misuse .................................................................................................... 2-3
2.4 Conversions and modifications....................................................................................................... 2-3
2.5 Residual risks ................................................................................................................................. 2-3
2.6 Personnel requirements.................................................................................................................. 2-4
2.7 Protective equipment ...................................................................................................................... 2-4
2.8 Labels on servo motor .................................................................................................................... 2-5
3. Product description .......................................................................................................................................... 3-1
3.1 Servo motor description.................................................................................................................. 3-2
3.2 Main components of servo motor ................................................................................................... 3-3
3.3 Order code ...................................................................................................................................... 3-4
3.3.1 Model explanations ................................................................................................................ 3-4
3.3.1.1 E series AC servo motor................................................................................................ 3-4
3.3.1.2 E1 Series Servo Drive ................................................................................................... 3-5
3.3.1.3 E2 Series Servo Drive ................................................................................................... 3-7
3.3.1.4 Power cable................................................................................................................... 3-8
3.3.1.5 Encoder cable ............................................................................................................... 3-9
3.3.1.6 Combination of E series AC servo motor, servo drives and cable .............................. 3-10
3.3.2 Technical data ...................................................................................................................... 3-12
3.3.2.1 EM1-C-M-05-2-□-□-0-□−technical data ....................................................................... 3-12
3.3.2.2 EM1-C-M-10-2-□-□-0-□−technical data ....................................................................... 3-13
3.3.2.3 EM1-C-M-20-2-□-□-0-□−technical data ....................................................................... 3-14
3.3.2.4 EM1-C-M-40-2-□-□-0-□−technical data ....................................................................... 3-15
3.3.2.5 EM1-C-M-75-2-□-□-0-□−technical data ....................................................................... 3-16
3.3.2.6 EM1-A-M-1K-2-□-□-0-□−technical data....................................................................... 3-17

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3.3.2.7 EM1-D-M-1A-2-□-□-0-□−technical data ...................................................................... 3-18
3.3.2.8 EM1-D-M-2K-2-□-□-0-□−technical data ...................................................................... 3-19
3.3.3 Mechanical overview............................................................................................................ 3-21
3.3.4 Selection calculation ............................................................................................................ 3-24
3.3.4.1 Mechanical mechanism............................................................................................... 3-24
3.3.4.2 Motion profile............................................................................................................... 3-26
3.3.4.3 Load inertia calculation................................................................................................ 3-27
3.3.4.4 Motor speed calculation .............................................................................................. 3-28
3.3.4.5 Motor torque calculation .............................................................................................. 3-29
3.3.4.6 Regenerative energy calculation................................................................................. 3-31
3.3.5 Operating instructions .......................................................................................................... 3-33
3.3.6 De-rating curve..................................................................................................................... 3-34
4. Transport and setup ......................................................................................................................................... 4-1
4.1 Delivery ........................................................................................................................................... 4-2
4.1.1 Delivery state ......................................................................................................................... 4-2
4.1.2 Scope of delivery.................................................................................................................... 4-2
4.1.3 Delivery ambient conditions ................................................................................................... 4-2
4.2 Transport to the installation site...................................................................................................... 4-3
4.3 Requirements at the installation site............................................................................................... 4-4
4.4 Storage ........................................................................................................................................... 4-5
4.5 Unpacking and setup ...................................................................................................................... 4-6
5. Assembly and connection ................................................................................................................................ 5-1
5.1 Mechanical installation.................................................................................................................... 5-2
5.1.1 Installation environment ......................................................................................................... 5-2
5.1.2 Tools and equipment .............................................................................................................. 5-3
5.1.3 Servo motor installation ......................................................................................................... 5-4
5.1.3.1 Motor ............................................................................................................................. 5-4
5.1.3.2 Oil seal........................................................................................................................... 5-7
5.1.3.3 Key ................................................................................................................................ 5-8
5.1.3.4 Belt ...............................................................................................................................5-11
5.1.3.5 Coupling ...................................................................................................................... 5-12
5.1.3.6 Safety brakes .............................................................................................................. 5-15
5.2 Electrical installation ..................................................................................................................... 5-17
5.2.1 Motor cable pin assignment ................................................................................................. 5-17
5.2.1.1 Motor power cable connector ...................................................................................... 5-17
5.2.1.2 17 bit / 23 bit Incremental encoder cable connector ................................................... 5-21
5.2.1.3 17 bit / 23 bit Absolute encoder cable connector ........................................................ 5-23
5.2.1.4 Allowable bending radius ............................................................................................ 5-27
5.2.2 Electrical connection ............................................................................................................ 5-28

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6. Commissioning................................................................................................................................................. 6-1
6.1 Commissioning ............................................................................................................................... 6-2
6.1.1 Flow chart for tuning .............................................................................................................. 6-2
6.1.2 Tuning function....................................................................................................................... 6-3
6.1.3 Precautions during tuning ...................................................................................................... 6-4
7. Maintenance and cleaning ............................................................................................................................... 7-1
7.1 Maintenance ................................................................................................................................... 7-2
7.2 Cleaning.......................................................................................................................................... 7-4
7.2.1 Test run .................................................................................................................................. 7-5
8. Disposal ........................................................................................................................................................... 8-1
8.1 Waste disposal................................................................................................................................ 8-2
8.1.1 General .................................................................................................................................. 8-2
8.1.2 Tools and equipment .............................................................................................................. 8-3
8.1.3 Decommissioning................................................................................................................... 8-3
8.1.4 Disposal ................................................................................................................................. 8-4
9. Troubleshooting................................................................................................................................................ 9-1
9.1 Troubleshooting .............................................................................................................................. 9-2
9.1.1 Troubleshooting form ............................................................................................................. 9-3
10. Declaration of incorporation .................................................................................................................. 10-1
10.1 Declaration of incorporation.......................................................................................................... 10-2
11. Appendix.................................................................................................................................................11-1
11.1 Glossary.........................................................................................................................................11-2
11.2 Unit conversion ..............................................................................................................................11-3
11.3 Tolerances and hypotheses ...........................................................................................................11-5
11.3.1 Tolerances.............................................................................................................................11-5
11.3.2 Hypotheses ...........................................................................................................................11-5
11.4 Supplementary formula..................................................................................................................11-6
11.5 Optional accessories .....................................................................................................................11-7
11.5.1 Accessory kit .........................................................................................................................11-7
11.5.2 Power supply filter and accessories......................................................................................11-7
11.5.3 Accessories for absolute encoder.........................................................................................11-7
11.5.4 Regenerative resistor ............................................................................................................11-7
11.6 Customer request form ..................................................................................................................11-8

HIWIN MIKROSYSTEM CORP. 1-1
1. General information
1. General information.......................................................................................................................................... 1-1
1.1 Revision history .............................................................................................................................. 1-2
1.2 About this manual ........................................................................................................................... 1-4
1.3 General precautions ....................................................................................................................... 1-5
1.4 Safety instruction ...........................................................................................................................1-11
1.5 Copyright ...................................................................................................................................... 1-15
1.6 Manufacturer information.............................................................................................................. 1-15
1.7 Product monitoring........................................................................................................................ 1-15

General information E Series AC Servo Motor User Manual
1-2 HIWIN MIKROSYSTEM CORP.
MC03UE01-2309
1.1 Revision history
The version of the manual is also indicated on the bottom of the front cover.
Release Date Version Applicable Product Revision Contents
Sep. 30th, 2023 1.2 E Series AC Servo Motor
1. Update the title of this manual.
2. Update section 3.3.1.1 E series AC servo motor.
3. Add section 3.3.1.2 E1 Series Servo Drive.
4. Add section 3.3.1.3 E2 Series Servo Drive.
5. Update section 3.3.1.4 Power cable.
6. Update section 3.3.1.5 Encoder cable.
7. Update section 3.3.1.6 Combination of E series
AC servo motor, servo drives and cable.
8. Update section 3.2 Main components of servo
motor.
9. Update section 3.3.2.1 EM1-C-M-05-2-□-□-
0−technical data.
10. Update section 3.3.2.4 EM1-C-M-40-2-□-□-0-
□−technical data.
11. Update section 3.3.2.8 EM1-D-M-2K-2-□-□-0-
□−technical data.
12. Update section 3.3.6 De-rating curve.
13. Add section 5.1.3.6 Safety brakes.
14. Update section 5.2.1.1 Motor power cable
connector.
15. Update section 5.2.1.2 17 bit / 23 bit Incremental
encoder cable connector.
16. Update section 5.2.1.3 17 bit / 23 bit Absolute
encoder cable connector.
17. Update section 7.1 Maintenance.
18. Delete section 7.2.1.1 Inspection procedure for
servo motor.
Release Date
MC03UE01-2309_V1.2
Version

E Series AC Servo Motor User Manual General information
HIWIN MIKROSYSTEM CORP. 1-3
MC03UE01-2309
Release Date Version Applicable Product Revision Contents
19. Update section 11.5.1 Accessory kit.
20. Update section 11.5.2 Power supply filter and
accessories.
21. Add section 11.5.3 Accessories for absolute
encoder.
22. Add section 11.5.4 Regenerative resistor.
May. 31st, 2023 1.1 E Series AC Servo Motor Rearrange the chapters.
Mar. 6th, 2020 1.0 E Series AC Servo Motor First edition.

General information E Series AC Servo Motor User Manual
1-4 HIWIN MIKROSYSTEM CORP.
MC03UE01-2309
1.2 About this manual
This manual explains the features of the product, possibilities for use, operating conditions and operation
limits of E series AC servo motor.
This manual is only intended for the use of trained specialists in automation and control engineering who
are familiar with the applicable national standards. It is the duty of the technical personnel to use the
manual published at the respective time of each installation and commissioning.
The responsible staff must ensure the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations guidelines and standards.
Be sure to refer to this manual and to keep this manual in a location where it can be accessed at any time.
Documents
For configuring, you require the catalog or manual as print version or online with the following website.
https://www.hiwinmikro.tw/en/product/ac-servo-motor/ac-servo-motor-e1-series