Hiwin TM-2 Series User manual

Installation Manual
www.hiwinmikro.tw
Torque Motor
MW99UE01-2104

Table of Contents
Table of Contents.........................................................................................................................1
0. Revision History.................................................................................................................0-1
1. Introduction........................................................................................................................1-1
1.1 General precautions........................................................................................................... 1-2
1.2 Warning notice system....................................................................................................... 1-2
1.3 Basic safety notices............................................................................................................ 1-4
1.3.1 Intended use............................................................................................................ 1-5
1.3.2 Reasonably foreseeable misuse .......................................................................... 1-5
1.3.3 Conversions and modifications............................................................................. 1-5
1.3.4 Residual risks .......................................................................................................... 1-5
1.3.5 Personnel requirements......................................................................................... 1-6
1.3.6 Protective equipment.............................................................................................. 1-6
1.3.7 The danger of strong magnetic fields .................................................................. 1-7
1.3.8 Wiring precautions.................................................................................................. 1-9
1.3.9 Operation precautions............................................................................................ 1-9
1.3.10 Maintenance and storage precautions .............................................................. 1-11
1.3.11 Transport precautions........................................................................................... 1-13
2. Basic Structure of Motor ....................................................................................................2-1
2.1 General view........................................................................................................................ 2-2
2.2 Product code........................................................................................................................ 2-3
2.2.1 TMRW Series codification ..................................................................................... 2-3
2.2.2 TM-2/IM-2 Series codification............................................................................... 2-4
2.3 Logistics Content................................................................................................................. 2-6
3. Configuration .....................................................................................................................3-1
3.1 Torque motor selection....................................................................................................... 3-2
3.2 Thermal calculation............................................................................................................. 3-6
3.2.1 Heat loss................................................................................................................... 3-6
3.2.2 Continuous operating temperature....................................................................... 3-7
3.3 Thermal time constant........................................................................................................ 3-7
3.4 Power supply and controller selection............................................................................. 3-9
3.5 Water cooling system calculation................................................................................... 3-10
3.6 Coolant selection............................................................................................................... 3-12
3.7 Water coolant diagram..................................................................................................... 3-13
4. Motor Interface Design.......................................................................................................4-1
4.1 Water cooling design.......................................................................................................... 4-2
4.1.1 Water cooling channel position............................................................................. 4-3
4.1.2 Water cooling channel dimension......................................................................... 4-4
4.1.3 Water cooling channel configuration.................................................................... 4-6
4.1.4 O-ring features......................................................................................................... 4-7
4.1.5 Fixture dimension.................................................................................................... 4-8

Torque Motor Installation Manual Table of Contents
4.2 Rotor interface design...................................................................................................... 4-10
4.3 Stator interface design..................................................................................................... 4-13
4.4 Air gap and assembly concentricity................................................................................ 4-14
4.5 Force between stator and rotor....................................................................................... 4-16
4.5.1 Radial force............................................................................................................ 4-16
4.5.2 Axial force............................................................................................................... 4-17
4.6 Screw tightening torque................................................................................................... 4-18
4.7 Direction of rotation........................................................................................................... 4-21
4.8 Motor cable ........................................................................................................................ 4-22
4.8.1 Power cable specification.................................................................................... 4-22
4.8.2 Temperature sensor cable specification............................................................ 4-23
4.8.3 Bending radius of cable ....................................................................................... 4-25
4.9Setting of parallel operation............................................................................................. 4-26
4.10 Temperature sensor.......................................................................................................... 4-31
4.10.1 Temperature monitoring and motor protection................................................. 4-32
4.10.2 Connection to the drive amplifier........................................................................ 4-33
5. Thermal Protection Device.................................................................................................5-1
5.1 Features................................................................................................................................ 5-2
5.2 Wiring of temperature module........................................................................................... 5-3
6. Motor Installation ...............................................................................................................6-1
6.1 Install stator and rotor together......................................................................................... 6-4
6.2 Install stator and rotor separately..................................................................................... 6-6
7. Maintenance and Troubleshooting.....................................................................................7-1
7.1 Troubleshooting................................................................................................................... 7-5
7.2 HIWIN Torque motor trouble shooting form.................................................................... 7-7
7.2.1 Identification of Motor and machine..................................................................... 7-7
7.2.2 Conditions ................................................................................................................ 7-7
7.2.3 Failure situation....................................................................................................... 7-7
7.2.4 NC parameters........................................................................................................ 7-8
7.2.5 Electrical troubleshooting....................................................................................... 7-9
7.2.6 Visual inspection..................................................................................................... 7-9
7.2.7 Appendix................................................................................................................. 7-10
7.2.8 Contact information............................................................................................... 7-10
8. Tolerances and Hypotheses of Motor Specifications .........................................................8-1
8.1 Tolerances............................................................................................................................ 8-2
8.2 Hypothesis of heat transfer................................................................................................ 8-2
9. Decommissioning and disposal .........................................................................................9-1
9.1 Decommissioning................................................................................................................ 9-3
9.2 Disposal................................................................................................................................ 9-4
9.2.1 Disposal of rotors.................................................................................................... 9-4

Torque Motor Installation Manual Table of Contents
9.2.2 Disposal of packaging............................................................................................ 9-5
10. Technical Terms...............................................................................................................10-1

Torque Motor Installation Manual Revision History
0. Revision History
Revision History
Version
Date
Revision Contents
M01UC01-1403
2014/03
First version
MR01UC01-1705
2017/05
1. Add motor sizing configurator
2. Add interface design contents
3. Add thermal protection device
4. Add technical terms
MR01UC01-1904
2019/04
1. Move safety instructions to the first chapter
2. Edit cooling contents
3. Edit motor interface design contents
MW99UE01-2104
2021/04
1. Add TM-2/IM-2
2. Add intended use
3. Add product code and logistics content
4. Edit axial force
5. Add power supply and controller sizing
6. Edit symbols
7. Add Tolerances and Hypotheses
8. Add technical terms
9. Add Maintenance and Troubleshooting
form
10 Add Decommissioning and disposal

Torque Motor Installation Manual Revision History
0-2 HIWIN MIKROSYSTEM Corp.
MW99UE01-2104
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Torque Motor Installation Manual Introduction
1. Introduction
1. Introduction........................................................................................................................1-1
1.1 General precautions................................................................................................1-2
1.2 Warning notice system............................................................................................1-2
1.3 Basic safety notices ................................................................................................1-4
1.3.1 Intended use.................................................................................................1-5
1.3.2 Reasonably foreseeable misuse ..................................................................1-5
1.3.3 Conversions and modifications.....................................................................1-5
1.3.4 Residual risks...............................................................................................1-5
1.3.5 Personnel requirements ...............................................................................1-6
1.3.6 Protective equipment....................................................................................1-6
1.3.7 The danger of strong magnetic fields ...........................................................1-7
1.3.8 Wiring precautions........................................................................................1-9
1.3.9 Operation precautions..................................................................................1-9
1.3.10 Maintenance and storage precautions........................................................1-11
1.3.11 Transport precautions.................................................................................1-13

Torque Motor Installation Manual Introduction
1-2 HIWIN MIKROSYSTEM Corp.
MW99UE01-2104
HIWIN torque motor, with the constitution of a stator and a rotor, can be directly driven without decelerator.
With servo drive control, excellent acceleration and good uniformity of movement can be easily achieved.
Due to the hollow shaft design, cable systems or mechanical parts can easily feed through the motor.
1.1 General precautions
Before using the product, please carefully read through this manual. HIWIN MIKROSYSTEM(HIWIN) is
not responsible for any damage, accident or injury caused by failure in following the installation
instructions and operating instructions stated in this manual.
Before installing or using the product, ensure there is no damage on its appearance. If any damage
is found after inspection, please contact HIWIN or local distributors.
Ensure the wiring is not damaged and can be normally connected.
Do not disassemble or modify the product. The design of the product has been verified by structural
calculation, computer simulation and actual testing. HIWIN is not responsible for any damage,
accident or injury caused by disassembly or modification done by users.
Keep children away from the product.
People with psychosomatic illness or insufficient experience should not use the product alone. The
supervision of managers or product docents is definitely needed.
If the login information does not match your order, please contact HIWIN or local distributors.
1.2 Warning notice system
Safety notices are always indicated using a signal word and sometimes also a symbol for the specific risk.
Different safety alert symbols refer to different types of dangers. Please be aware of personal safety while
handling the goods with warning labels on it.

Torque Motor Installation Manual Introduction
HIWIN MIKROSYSTEM Corp. 1-3
MW99UE01-2104
DANGER!
Imminent danger!
Indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
Potentially dangerous situation!
Indicates that death or severe personal injury may result if proper precautions are not taken.
ATTENTION!
Potentially dangerous situation!
Indicates that property damage or environmental pollution can result if proper precautions are not taken.
Warning symbols
No access for people with active
implanted cardia devices.
Substance hazardous to the
environment!
Warning!
Warning of crushing of hands!
Warning of electricity!
Warning of hot surface!
Warning of magnetic field!
Mandatory signs
Wear head protection!
Refer to user manual!
Wear protective gloves!
Disconnect before carrying out
maintenance or repair.
Wear safety footwear!
Lifting point