Hiwin HT-L Series User manual

Assembly Instructions
Linear Tables HT-L
www.hiwin.de
Valid from serial no. HSN0000000001

HIWIN GmbH
Brücklesbünd 1
77654 Offenburg
Germany
Phone [phone] - 0
Fax [phone] - 90
[email protected]
www.hiwin.de
All rights reserved.
Complete or partial reproduction
is not permitted without our permission.
These assembly instructions are protected by copyright.
Any reproduction, publication in whole or in part, modi-
fication or abridgement requires the written approval of
HIWIN GmbH.

Assembly Instructions
Linear Tables HT-L
HTL-01-0-EN-1905-MA
Contents
Contents
1. General information ........................................................4
1.1 About these assembly instructions 4
1.2 Depictions used in these assembly instructions 5
1.3 Warranty and liability 7
1.4 Manufacturer’s details 7
1.5 Copyright 7
1.6 Product monitoring 7
2. Basic safety notices........................................................8
2.1 Intended use 8
2.2 Reasonably foreseeable misuse 8
2.3 Conversions and modifications 8
2.4 Residual risks 8
2.5 Personnel requirements 9
2.6 Protective equipment 9
2.7 Labels on the linear table 9
3. Description of the linear tables HT-L ...............................10
3.1 Field of application 10
3.2 Ambient conditions 10
3.3 Main components 10
3.4 Functional description 11
3.5 Order code for linear tables HT-L 12
4. Options of the linear tables............................................13
4.1 Stroke length 13
4.2 Cover 13
4.3 Carriage 14
4.4 Limit switches 14
4.5 Distance measuring system 15
4.6 Hall sensor 18
4.7 Connection interface and energy supply 19
4.8 Energy chain 20
5. Transport and installation....................................................21
5.1 Delivery 21
5.2 Transport to the installation site 21
5.3 Requirements at the installation site 21
5.4 Storage 22
5.5 Unpacking and installing 22
6. Assembly and connection ....................................................24
6.1 Assembling the linear tables HT-L 25
6.2 Mounting the imposed load 30
6.3 Mounting the limit switches 31
6.4 Mounting the damping element 31
6.5 Setting the switching distance 32
6.6 Electrical connection 33
7. Maintenance and cleaning.................................................... 37
7.1 Lubrication 38
7.2 Cleaning the linear table 40
7.3 Replacing the cover strip 41
7.4 Visual examination of electrical componentry 43
8. Faults ................................................................................44
8.1 HT-L linear table system malfunctions 44
8.2 Faults during operation with drive amplifier 45
9. Disassembly.................................................................46
10. Disposal ......................................................................48
11. Appendix 1: Accessories and spare parts.........................49
11.1 Clamping profiles 49
11.2 T nut 50
11.3 Centring sleeve 50
11.4 Groove cover 51
11.5 Limit switch 51
11.6 Extension cable for limit switch 52
11.7 Damping element 52
11.8 Cover strip 52
11.9 Magnetic strip 53
11.10 Cover strip deflection 53
11.11 Buffer stop 54
11.12 Motor cable 54
11.13 Encoder cable for incremental distance measuring system 55
11.14 Encoder cable for absolute distance measuring system 56
11.15 Separators for energy chain 57
11.16 HIWIN lubricants 57
11.17 HIWIN grease nipple 58
11.18 Lubrication fittings and push-in fittings 58
12. Appendix 2: Declaration of Incorporation.........................60

4
General information
Assembly Instructions
Linear Tables HT-L
HTL-01-0-EN-1905-MA
1. General information
1.1 About these assembly instructions
These assembly instructions are intended for planners, developers and operators of systems who plan for and install linear
tables HT-L (with linear motor) as machine elements. They are also intended for persons who perform the following tasks in
connection with the above mentioned axes:
|Transportation
|Assembly
|Electrical connection including connection to the higher-level control system
|Integration into a security system
|Retrofitting or upgrading
|Setup
|Commissioning
|Operation
|Maintenance
|Cleaning
|Troubleshooting and error elimination
|Shutdown, disassembly and disposal
Version Date Notes
01-0 May 2019 Initial creation of this document
Table 1.1 Version management
1.1.1 Version management
1.1.2 Requirements
We assume that
operating personnel are trained in the safe operation practices for linear tables HT-L and have read and understood
these assembly instructions in full;
maintenance personnel maintain and repair the linear tables HT-L in such a way that they pose no danger to people,
property or the environment.
1.1.3 Availability
These assembly instructions must remain constantly available to all persons who work with or on the linear tables HT-L.

General information
5
Assembly Instructions
Linear Tables HT-L
HTL-01-0-EN-1905-MA
1.2 Depictions used in these assembly instructions
1.2.1 Instructions
Instructions are indicated by triangular bullet points in the order in which they are to be carried out.
Results of the actions carried out are indicated by ticks.
Example:
XProduce appropriate mounting holes on the mounting surface if not already present.
XClean mounting surface and position linear table on it.
XWith the help of T nuts and clamping profiles fix the linear table.
 Linear table is mounted.
1.2.2 Lists
Lists are indicated by bullet points.
Example:
Linear tables must not be operated:
|Outdoors
|In potentially explosive atmospheres
|…
1.2.3 Depiction of safety notices
Safety notices are always indicated using a signal word and sometimes also a symbol for the specific risk (see Section 1.2.4,
“Symbols used”).
The following signal words and risk levels are used:
Imminent danger!
Noncompliance with the safety notices will result in serious injury or death!
DANGER!
Potentially dangerous situation!
Noncompliance with the safety notices runs the risk of serious injury or death!
WARNING!
Potentially dangerous situation!
Noncompliance with the safety notices runs the risk of slight to moderate injury!
CAUTION!
Potentially dangerous situation!
Noncompliance with the safety notices runs the risk of damage to property or environmental pollution!
ATTENTION!