Hiwin LMSSA-01-1-EN-2201-MA User manual

MM03UE01-1704
Assembly instructions
Linear motor axis LMSSA
LMSSA-01-1-EN-2201-MA
www.hiwin.de

Assembly instructions Imprint
Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 2von 44
Imprint
HIWIN GmbH
Brücklesbünd 1
D-77654 Offenburg, Germany
Phone [phone] - 0
Fax [phone] - 90
[e-mail]
www.hiwin.de
All rights reserved.
Complete or partial reproduction is not permitted without our permission.
These assembly instructions are protected by copyright. Any reproduction, publication in whole or in part,
modification or abridgement requires the written approval of HIWIN GmbH.

Assembly instructions Contents
Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 3von 44
Contents
1General information..................................................................................................................... 4
1.1 About this user manual ................................................................................................................................ 4
1.2 Depictions used in this user manual.............................................................................................................. 4
1.3 Manufacturer’s details ................................................................................................................................. 5
1.4 Product monitoring ...................................................................................................................................... 6
2Basic safety notices .................................................................................................................... 7
2.1 Intended use................................................................................................................................................ 7
2.2 Reasonably foreseeable misuse.................................................................................................................... 7
2.3 Conversions and modifications ..................................................................................................................... 7
2.4 Residual risks.............................................................................................................................................. 7
2.5 Personnel requirements ............................................................................................................................... 8
2.6 Protective equipment................................................................................................................................... 8
2.7 Labels on linear motor system...................................................................................................................... 9
3Description of the linear motor system..........................................................................................10
3.1 Order code..................................................................................................................................................10
3.2 Field of application .....................................................................................................................................11
3.3 Main components of the linear motor system ...............................................................................................12
3.4 Functional description.................................................................................................................................13
3.5 Linear motor-system...................................................................................................................................13
3.6 Linear motor ...............................................................................................................................................13
3.7 Positioning measurement system ................................................................................................................14
3.8 Limit switches (optional).............................................................................................................................15
3.9 Cable chain (optional) .................................................................................................................................15
4Transport and Installation ...........................................................................................................17
4.1 Delivery......................................................................................................................................................17
4.2 Transport to the installation site..................................................................................................................17
4.3 Requirements at the installation site ...........................................................................................................18
4.4 Storage ......................................................................................................................................................19
4.5 Unpacking and installing.............................................................................................................................19
5Assembly and connection............................................................................................................20
5.1 Assembling the linear motor system ............................................................................................................21
5.2 Assembling the moved load.........................................................................................................................22
5.3 Electrical connection...................................................................................................................................22
6Commissioning ..........................................................................................................................29
6.1 Switch on the linear motor system...............................................................................................................29
6.2 Programming..............................................................................................................................................30
7Maintenance and cleaning ...........................................................................................................31
7.1 Linear motor ...............................................................................................................................................33
7.2 Positioning measurement system ................................................................................................................33
7.3 Electromechanical components ...................................................................................................................33
7.4 Linear guideways ........................................................................................................................................33
8Troubleshooting.........................................................................................................................38
9Disposal....................................................................................................................................39
10 Declaration of Incorporation ........................................................................................................40

Contents
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1General information
1.1 About this user manual
1.1.1 Requirements
We assume that
operating staff are trained in the safe operation practices for linear motor systems and have read and
understood this user manual in full;
maintenance staff maintain and repair the linear motor systems in such a way that they pose no danger to
people, property or the environment.
1.1.2 Availability
This user manual must remain constantly available to all persons who work with or on the linear motor systems.
1.2 Depictions used in this user manual
1.2.1 Instructions
Instructions are indicated by triangular bullet points in the order in which they are to be carried out.
Example:
Position the linear motor system on the mounting holes.
Place the mounting bolts into the mounting holes and tighten in a spiral pattern to a torque of 10 Nm.
1.2.2 Lists
Lists are indicated by bullet points.
Example:
The linear motor systems must not be operated:
Outdoors
In potentially explosive atmospheres
1.2.3 Information
Information is to describe general information and recommendations.
Example:
Note:
Please contact HIWIN for special requests.
1.2.4 Depiction of safety notices
Safety notices are always indicated using a signal word and sometimes also a symbol for the specific risk (See
section 1.2.4). The following signal words and risk levels are used:
Danger!Imminent danger!
Non-compliance with the safety notices will result in serious injury or death!
Warning! Potentially dangerous situation!
Non-compliance with the safety notices runs the risk of serious injury or death!

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Attention!Potentially dangerous situation!
Non-compliance with the safety notices runs the risk of damage to property or environmental pollution!
1.2.5 Symbols used
The following symbols are used in this user manual and on the linear motor system:
Warning and prohibition signs
No access for people with
active implanted cardiac
devices.
Substance hazardous to the
environment!
Warning!
Warning of crushing of
hands!
Warning of electricity! Warning of hot surface!
Warning of magnetic field!
Mandatory signs
Wear head protection! Wear safety footwear!
Wear protective gloves!
Disconnect before carrying
out maintenance or repair.
Wear safety footwear! Lifting point
1.3 Manufacturer’s details
Address
HIWIN GmbH
Brücklesbünd 1
77654 Offenburg
Germany
Phone
[phone]
Technical customer service
+49 (0) 781 / 9 32 78 - 77
Fax
[phone]
Technical customer service fax
+49 (0) 781 / 9 32 78 - 97
E-mail
[e-mail]
Website
www.hiwin.de

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1.4 Product monitoring
Please inform HIWIN, the manufacturer of the linear motor systems, of:
Accidents
Potential sources of danger in the linear motor systems
Anything in this user manual which is difficult to understand

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2Basic safety notices
Danger!Danger from strong magnetic fields!
Strong magnetic fields around linear motor systems pose a health risk to persons with implants (e.g. cardiac
pacemakers) that are affected by magnetic fields.
Persons with implants that are affected by magnetic fields should maintain a safe distance of at least 1 m
from linear motor systems.
Attention!Risk of physical damage to watches and magnetic storage media.
Strong magnetic forces may destroy watches and magnetisable data storage media near to the linear motor
system!
Do not bring watches or magnetisable data storage media into the vicinity (<300 mm) of the linear motor
systems!
2.1 Intended use
The linear motor system is a linear drive and guiding system for the precise positioning of fixed mounted loads,
e.g. system components within an automated system, in terms of time and location.
The LMSSA linear motor systems are designed for installation and operation in horizontal positions and therefore
do not feature parking brakes in their standard versions. In the case of vertical assembly, a parking brake,
weight compensation device or both must be retrofitted. The loads to be moved must either be mounted on to
the forcer or the base.
The linear axes can be mounted on top of one another to create multi-axis systems.
The specified linear motor systems may not be used outdoors or in hazardous areas where there is a risk of
explosions. All linear motor systems may only be used for the stated intended purpose.
The linear motor system must be operated within its specified performance limits (See Technical
Information and the Approval Drawing).
Observation of the user manual and compliance with the maintenance and repair regulations are
prerequisites for the intended use of the linear motor systems.
Any other use of the linear motor system shall be considered as contrary to the intended use.
Use only genuine spare parts from HIWIN.
2.2 Reasonably foreseeable misuse
The linear motor systems must not be operated:
Outdoors
In potentially explosive atmospheres
2.3 Conversions and modifications
Modifications of the linear motor systems are not permitted! Please contact HIWIN for special request.
2.4 Residual risks
Normal operation of the linear motor systems constitutes no residual risks.
Warnings about risks that may arise during maintenance and repair work are provided in the relevant sections.

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2.5 Personnel requirements
Only authorized persons may carry out work on the linear motor systems! They must be familiar with the safety
equipment and regulations before starting work (see following table).
Activity
Qualification
Normal operation Trained personnel
Cleaning Trained personnel
Maintenance Trained specialist personnel of the operator or manufacturer
Repairs Trained specialist personnel of the operator or manufacturer
2.6 Protective equipment
2.6.1 Personal protective equipment
Attention!Risk of noise.
The information below will enable the user of the machine to make a better evaluation of the hazard and risk.
–Equivalent A-weighted Sound pressure level according to EN ISO 3746: 70.5 dB (A)
–Uncertainty, K in decibels: 4.0 dB (A) according to EN ISO 4871
The emission levels are not necessarily safe working levels. Whilst there is a correlation between the
emission and exposure levels, this cannot be used reliably to determine whether or not further precautions
are required. Factors that influence the actual level of exposure of the work-force include the characteristics
of the work room, the other sources of noise, etc. i.e. the number of machines and other adjacent processes,
and the length of time for which an operator is exposed to the noise. Also the permissible exposure level can
vary from country to country.
Table 2.1: Personal protective equipment
Operating phase
Personal protective equipment
Normal operation When in the vicinity of the linear motor systems, the following personal protective
equipment is required:
Safety shoes
Protective helmet
Protective gloves
Cleaning When cleaning the linear motor systems, the following personal protective equipment is
required:
Safety shoes
Protective helmet
Protective gloves
Maintenance and repairs When carrying out maintenance and repairs, the following personal protective equipment is
required:
Safety shoes
Protective helmet
Protective gloves
2.6.2 Protective equipment on the linear motor system
Linear motor systems are fitted with position dampers.
After every traverse, these position dampers must be tested at the end positions and, if necessary, replaced.
The machine may not be operated without position dampers or when they are damaged!

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2.7 Labels on linear motor system
Fig. 2.1: Warning symbols and type plate – here for a LMSSA linear motor system
Table 2.2: Waning symbols
Pictogramm
Type and source of danger
Protective measures
Danger from movements! Keep out of the machine’s area of
movements! Prevent unauthorized
access to the danger area!
Danger from strong magnetic fields! Persons whose health may be
endangered by strong magnetic fields
must keep a safe distance (1 m) from
the linear motor system!

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3Description of the linear motor system
3.1 Order code
Number
1
2
3
4
5
6
7
Order code
LMSSA
13
S
100
1
800
G
1
LMSSA
Linear motor axis
2
13
Width [mm]:
08: 80
10: 100
13: 135
18: 185
20: 206
3
S
Motor type:
S: Ironcore
C: Ironless
4
100
Rated force level 1):
050, 100, 200, 300, 500, 700
5
1
Number of forcers:
1: Single forcer
2: Dual forcers
6
800
Stroke [mm]:
100 ~ 2.700
(Available in 50 mm increment up to 1.300 mm and 100 mm increments up to 2.700 mm)
7
G
Encoder type:
A: Analog optical
D: Analog magnetic
E: Digital 1 µm resolution magnetic encorder
G: Digital 1 µm resolution optical encorder
K: Digital 0,1 µm resolution optical encorder
H: Hall encoder (Analog)
P: Absolut optical encoder 0,5 µm (BiSS-C)