HOKUBEMA PANHANS 245-20 User manual

TRANSLATION OF THE ORIGINAL VERSION
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120
DE 72488 Sigmaringen | Tel. [phone]
E-Mail: [e-mail] | Web: https://hokubema-panhans.de
Operating Manual
Tilting Spindle Moulder / Table Milling Machine
PANHANS 245|20
Machine-Type:
245|20

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Table of Contents
1Introduction.................................................................................................................................................... 7
1.1 Legal Notice ............................................................................................................................................................ 7
1.2 Illustrations ............................................................................................................................................................. 7
2Symbols .......................................................................................................................................................... 7
2.1 General Symbols ..................................................................................................................................................... 7
2.2 Symbols in Safety Instructions................................................................................................................................ 8
3General ........................................................................................................................................................... 9
3.1 Intended Use......................................................................................................................................................... 10
3.2 Target Group and Previous Experience................................................................................................................. 10
3.3 Requirements for the Operators .......................................................................................................................... 10
3.4 Accident Prevention.............................................................................................................................................. 11
3.5 General Safety Regulations................................................................................................................................... 11
3.6 Included Components........................................................................................................................................... 12
3.7 Optional Accessories............................................................................................................................................. 12
4Safety............................................................................................................................................................ 13
4.1 Basic Safety Instructions ....................................................................................................................................... 13
4.2 Application Area and Intended Use ...................................................................................................................... 13
4.2.1 Modifications and Conversions to the Machine...............................................................................................................13
4.2.2 Permissible Tool Dimensions ...........................................................................................................................................14
4.2.3 Residual Risks...................................................................................................................................................................14
4.2.4 Observe the Environmental Protection Regulations ........................................................................................................15
4.2.5 Organisational Measures .................................................................................................................................................15
4.2.6 Personnel Selection and Qualification - Basic Duties .......................................................................................................16
4.3 Safety Instructions for Specific Phases of Operation ............................................................................................ 16
4.3.1 Before Working................................................................................................................................................................16
4.3.2 Normal Operation............................................................................................................................................................17
4.3.3 Special work within the Scope of Maintenance Work as well as Troubleshooting in the Workflow ..............................18
4.3.4 After Work .......................................................................................................................................................................18
4.4 Safe Working Practices ......................................................................................................................................... 18
4.4.1 Operator Training.............................................................................................................................................................18
4.4.2 Stability ............................................................................................................................................................................18
4.4.3 Setting up and Adjusting the Machine.............................................................................................................................18
4.4.4 Tool Handling...................................................................................................................................................................19
4.4.5 Tool Clamping ..................................................................................................................................................................19
4.4.6 Setting the Milling Fence .................................................................................................................................................19
4.4.7 Direction of Rotation........................................................................................................................................................19
4.4.8 Speed Selection................................................................................................................................................................19
4.4.9 Machine Operation and Selection / Adjustment of Protective Devices ...........................................................................19
4.4.10 Use of work devices with protective function..................................................................................................................21
4.4.11 Noise Reduction...............................................................................................................................................................21
4.4.12 Standard Safety Equipment .............................................................................................................................................21
4.4.13 Optional Safety Equipment..............................................................................................................................................21

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4.5 Hazardous Areas ................................................................................................................................................... 22
5Machine Data ............................................................................................................................................... 23
5.1 Technical Specifications........................................................................................................................................ 23
5.2 Working Area........................................................................................................................................................ 24
5.3 Emission Levels ..................................................................................................................................................... 24
5.3.1 Noise Information ............................................................................................................................................................24
5.3.2 Noise Emission Values......................................................................................................................................................24
6Dimensions ................................................................................................................................................... 25
6.1 Front View............................................................................................................................................................. 25
6.2 Top View ............................................................................................................................................................... 25
7Installation and Connection.......................................................................................................................... 26
7.1 Check Delivery Conditions .................................................................................................................................... 26
7.2 Transport to the Installation Site .......................................................................................................................... 26
7.3 Installing the Machine .......................................................................................................................................... 26
7.4Temporary Storage ............................................................................................................................................... 27
7.5 Lashing on a Transport Vehicle............................................................................................................................. 27
7.6 Connecting the Extraction Unit............................................................................................................................. 28
7.6.1 Air Speed..........................................................................................................................................................................28
7.6.2 Existing negative pressure at 20 m/s ...............................................................................................................................28
8Electrical Connection.................................................................................................................................... 29
8.1 Back-up Fuses (on-site)........................................................................................................................................ 29
8.2 Machine Socket..................................................................................................................................................... 29
9Components and Control Elements.............................................................................................................. 30
9.1 Machine................................................................................................................................................................ 30
9.2 Control Panel ........................................................................................................................................................ 31
10 Commissioning ............................................................................................................................................. 32
10.1 Switching ON and OFF .......................................................................................................................................... 32
10.1.1 Selecting the Rotational Direction ...................................................................................................................................32
10.1.2 Switch on the Milling Spindle...........................................................................................................................................32
10.1.3 Switch off the Milling Spindle ..........................................................................................................................................32
10.2 Emergency Stop Function ..................................................................................................................................... 33
11 Speed Setting................................................................................................................................................ 33
11.1 Cutting Speed Chart.............................................................................................................................................. 33
12 Tool Change.................................................................................................................................................. 34
12.1 With Quick Clamping Device (Standard)............................................................................................................... 34
12.2 With HSK 80 Tool Changing System (Option)........................................................................................................ 34
12.2.1 Changing Procedure.........................................................................................................................................................35
13 Positioning the Spindle Height and Tilt ........................................................................................................ 37
13.1 Activate Number Entry Field and Enter Values..................................................................................................... 37
13.2 Tilt Adjustment ..................................................................................................................................................... 37
13.2.1 Tilt Adjustment in Manual or Inching Mode ....................................................................................................................37
13.2.2 Tilt Adjustment via Target Value Input.............................................................................................................................38

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13.2.3 Calibrating the Tilt Axis Indicator .....................................................................................................................................38
13.3 Height Adjustment................................................................................................................................................ 39
13.3.1 Absolute Positioning ........................................................................................................................................................39
13.3.2 Incremental Positioning ...................................................................................................................................................39
13.3.3 Height Adjustment in Manual or Inching Mode...............................................................................................................39
13.3.4 Height Adjustment via Target Value Input.......................................................................................................................40
13.3.5 Calibrating the Height Axis Indicator................................................................................................................................40
13.3.6 Calibrate Cutter Height with Zeromaster (Option)...........................................................................................................41
13.3.7 Storage Tray for the Zeromaster......................................................................................................................................41
14 Milling Fences............................................................................................................................................... 42
14.1 Placing and Aligning the Milling Fence ................................................................................................................. 42
14.2 Functions and Adjustment of the Milling Fences.................................................................................................. 43
14.2.1 Fence Type 216 (Standard) ..............................................................................................................................................43
14.2.2 Fence Type 204 (Option)..................................................................................................................................................45
14.3 Swivel-Away Device Type 219 (Option) ................................................................................................................ 46
14.3.1 Swivel away the Milling Fence .........................................................................................................................................46
14.4 Handwheel Adjustment ........................................................................................................................................ 47
14.4.1 Handwheel Battery Change .............................................................................................................................................47
14.4.2 Ring Fence TAPOA 1639...................................................................................................................................................48
15 Protection and Pressure Devices.................................................................................................................. 49
15.1 TYPE 1629 GAMMA V (Standard).......................................................................................................................... 49
15.2 TYPE 1624 CENTREX (Option) ............................................................................................................................... 49
16 Optional Components .................................................................................................................................. 50
16.1 Integral Fence System........................................................................................................................................... 50
16.1.1 Operation and Functions..................................................................................................................................................50
16.2 Table Slide Plate.................................................................................................................................................... 50
16.3 Safety Rulers for the Milling Fence ....................................................................................................................... 51
16.4 Swivel-away Device for the Milling Fence............................................................................................................. 51
16.5 Turntable (360 degrees) for the Milling Fence ..................................................................................................... 51
16.6 Extendable Frame Support ................................................................................................................................... 52
16.7 TM 100 - RFID based Machine Access Control System ......................................................................................... 52
16.8 Calibration Unit “Zeromaster”.............................................................................................................................. 52
16.9 Tenoning and Slotting Device Type 1376.............................................................................................................. 53
16.9.1 Operation.........................................................................................................................................................................53
16.9.2 Table for Angular Cuts......................................................................................................................................................53
16.9.3 Adaptation to the Machine Table (only required for retrofitting)....................................................................................54
16.9.4 Supplementary Protective Cover 1641 (Option) ..............................................................................................................54
16.10 Kickback Guard Type 1648.................................................................................................................................... 54
16.11 Cross-Cut Fence LAS-M......................................................................................................................................... 55
16.11.1 Extension for Cross-Cut Fence LAS-M ..............................................................................................................................55
16.12 Roller Table........................................................................................................................................................... 55
16.13 Power Feeders ...................................................................................................................................................... 56
16.13.1 Consoles for Power Feeders.............................................................................................................................................56

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17 Troubleshooting ........................................................................................................................................... 57
17.1 Error Messages of the Control Unit ...................................................................................................................... 57
18 Maintenance and Inspection........................................................................................................................ 58
18.1 Maintenance of the Milling Fence ........................................................................................................................ 58
18.2 Maintenance of the Tenoning and Slotting Device Type 1376 (Option)............................................................... 58
18.3 Maintenance Plan................................................................................................................................................. 59
18.4 Readjust the Motor Brake..................................................................................................................................... 60
18.4.1 Check the Adjustment......................................................................................................................................................60
18.4.2 Replace Motor Brake .......................................................................................................................................................60
18.5 Change and Tighten the Drive Belt ....................................................................................................................... 61
18.5.1 Checking the Drive Belt Tension.......................................................................................................................................61
19 Lubrication Instruction ................................................................................................................................. 62
19.1 Change Lubricator................................................................................................................................................. 62
19.2 Lubrication Plan .................................................................................................................................................... 63
20 Options and Accessories............................................................................................................................... 64
20.1 Technical Extensions............................................................................................................................................. 64
20.2 Table Systems ....................................................................................................................................................... 64
20.3 Milling Fences ....................................................................................................................................................... 65
20.4 Milling Spindles and Arbors .................................................................................................................................. 66
20.5 Roller Table, Cross-Cut Fence and Tenoning Device............................................................................................. 66
20.6 Power Feeders and Consoles................................................................................................................................ 67
20.7 Special Accessories ............................................................................................................................................... 67
21 Disassembly and Scrapping .......................................................................................................................... 68
EU - Declaration of Conformity ............................................................................................................................. 69
List of Figures
Figure 1: Milling arbor with cutter head ................................................................................................................. 7
Figure 2: Nameplate.............................................................................................................................................. 23
Figure 3: Working area.......................................................................................................................................... 24
Figure 4: Dimensions - front view ......................................................................................................................... 25
Figure 5: Dimensions - top view............................................................................................................................ 25
Figure 6: Transport pallet...................................................................................................................................... 26
Figure 7: Lashing points (4 x)................................................................................................................................. 27
Figure 8: Suction nozzles....................................................................................................................................... 28
Figure 9: Terminal Box........................................................................................................................................... 29
Figure 10: Machine Socket .................................................................................................................................... 29
Figure 11: Components and Control Elements ..................................................................................................... 30
Figure 12: Control panel........................................................................................................................................ 31
Figure 13: Lever to release the V-belt ................................................................................................................... 33
Figure 14: Cutting Speed Chart ............................................................................................................................. 33
Figure 15: Milling arbor with quick clamping device............................................................................................. 34
Figure 16: Marking for upper spacer ring.............................................................................................................. 34
Figure 17: Remove dust protection cap ................................................................................................................ 35
Figure 18: Loosen & remove the milling arbor with spanner................................................................................ 35
Figure 19: Remove milling arbor ........................................................................................................................... 35