HOLYKELL UF2000 Series User manual

Contents
1. Products Categories.................................................................................................................. 2
1.1 Composition of Ultrasonic flow meter .......................................................................... 2
1.2 Types of Converters ....................................................................................................... 2
1.3 Types of Flow/Temperature Transducers ....................................................................... 3
2. Check Components................................................................................................................... 3
3. Measuring Diagrams ................................................................................................................ 4
4. Converter Installation and Wiring Diagram ............................................................................. 5
4.1 Separated Mounting ....................................................................................................... 5
4.2 Fix mounting .................................................................................................................. 8
4.3 Module type ................................................................................................................... 9
5. Transducer Introduction and Wiring Diagram ....................................................................... 10
5.1 Clamp on type transducer.............................................................................................. 10
5.2 Insertion type transducer .............................................................................................. 11
5.3 Inline type transducer ................................................................................................... 12
6. Display and Operation ............................................................................................................ 13
6.1 Display and keyboard.................................................................................................... 13
6.2 Operation ...................................................................................................................... 13
6.3 Menu Details ................................................................................................................ 14
6.4 Quick setup of measured parameters ........................................................................... 21
7. Transducers Installation ......................................................................................................... 22
7.1 Choose installation points ............................................................................................ 22
7.2 Clamp on transducer Installation ................................................................................. 24
7.3 Insertion type transducer installation ........................................................................... 27
7.4 In-line type transducer installation .............................................................................. 32
7.5 Check Installation ........................................................................................................ 33
8. Finish Installation................................................................................................................... 34

1
Welcome to use the new generation ultrasonic flow meter made of our patented technology.
UF2000 Series Ultrasonic Flow/Heat Meters utilize the transit-time principle to measure the
velocity of relatively clean liquids in full pipes.
The purpose of this guide is to provide installation procedures and basic operating instructions for
UF2000 Series Ultrasonic Flow/Heat Meters.
Installation Procedure
1. Products Categories
1.1 Composition of Ultrasonic flow meter
Ultrasonic Flow meter = Converter + Transducer
Ultrasonic Heat meter = Converter + Transducer + Temperature transducer
1.2 Types of Converters
Items
Separated Mount
Fix Mount
UF2000F
Module type
UF2000M
Wall Mount
UF2000B
Wall mount
UF2000SW
Panel Mount
UF2000SS
Explosion proof
UF2000SD
Picture
1.3 Types of Flow/Temperature Transducers
Check Com
p
onents Choose Installation Points Set Parameter
Connection of
Converter and transducer
Transducer Installation
Check the installation
Converter Installation
Complete

2
Flow Transducer Picture Model Measuring range Temperature
Clamp on
TS-2 (small) DN32-65
-30 ~ 90℃
TM-1 (medium) DN80-400
TL-1 (large) DN450-1000
High temp.
Clamp on
TS-2-HT (small) DN32-65
-30 ~ 160℃
TM-1-HT (medium) DN80-400
TL-1-HT (large) DN450-1000
Insertion
TC-1 (standard) DN80-6000 -30 ~ 160℃
TC-2 (extended)
TP-1 (parallel) DN200-6000
Inline Standard DN15-1000 -30 ~160℃
Temperature
Transducer
Picture Model Measuring
range
Temperature Cutoff water
Clamp on CT-1 ≥ DN50 -40 ~ 160℃No need
Insertion TCT-1 ≥ DN50 -40 ~ 160℃Need
Insertion
under pressure PCT-1 ≥ DN50 -40 ~ 160℃No need
Insertion
small sizes SCT-1 < DN50 -40 ~ 160℃Need
2. Check Components
1. Please check you have all the components in the order.
2. All codes on the converter and transducers should be matched. They are used in sets.
Transducer Codes Transducer Codes on Converter

3
3. Measuring Diagrams
3.1 Separated Mounting
Clamp on Insertion Inline
Note: Mounting of UF2000SS and UF2000SD are in the same way.
3.2 Fixed Mounting
Clamp on Insertion Inline
3.3 Module type
Clamp on Insertion Inline
Temperature can be measured by connecting PT100 temperature transducer on both supply
and return pipes.
4. Converter Installation and Wiring Diagram

4
4.1 Separated Mounting
UF2000B Installation Instruction
Wall mounting: Fix the converter with 4 Φ6 expansion bolts or normal nails.
DIN-rail mounting by using rail fixing clamps.
DIN-rail mounting by using PCB bracket

5
Converter of UF2000B can be installed on the wall or in distribution box and explosion-proof
box
UF2000B Wiring Diagram
UF2000SW and UF2000SD Installation Instruction

6
Thickness: 75mm Thickness: 165mm
UF2000SW and UF2000SD Wiring Diagram
UF2000SS Installation and Wiring Diagram
Explosion-proof grade: DⅡBT5
Fix the converter with 4 Φ8expansion bolts.
Wall mounting: Fix the converter
with 4 Φ6 expansion bolts.

7
4.2 Fix mounting
The converter is generally installed on the pipeline, sometimes installed on the wall of a well to
avoid water immersion.
UF2000F Wiring Diagram

8
Open the back cover and complete the wiring. To avoid leaking, please tighten the water joint and
screws of the back cover after wiring. Be sure not to open the front cover.
4.3 Module type

9
5. Transducer Introduction and Wiring Diagram
5.1 Clamp on type transducer
Introduction
Wiring Diagram
5.2 Insertion type transducer

10
Introduction
Wiring Diagram
5.3 Inline type transducer

11
Introduction
Wiring Diagram
6. Display and Operation

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6.1 Display and keyboard
Display is 2×20 characters LCD with backlight, available to set backlight time and contrast.
16-key Keyboard
Separated Mounting
4-key Keyboard
UF2000M UF2000F
MENU : used for entering into menus.
▲: used for menu up or choosing 0-9,+,-
□
► : used for menu down or moving the cursor to next.
ENT : used for finishing menu inputting or entering into sub menu.
6.2 Operation
The user interface of this flow meter comprises about 100 different menu windows that are
numbered by M00, M01, M02 … M99.
Method to enter Menu: Press MENU first, and follow the two-digit number keys. Take M35 as an
example, the correct key sequence is MENU 3 5
To move between the adjacent menus, press ▲/+ and ▼/- for 16-key keyboard; press ▲and
□
► for 4-key keyboard.
6.3 Menu Details
0 - 9 and . are used for inputting numbers or menu
numbers.
◄ is used for back left or delete the left character.
▲/+ and ▼/- are used for entering into the last and next
menu. Also can be used as ± sign when inputting numbers.
MENU is used for accessing the menu. Press this key first,
then type the number keys to enter into the matched menu.
ENT is the ENTER key, used for confirming the contents
you input or choose.

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Menu
No. Details
M00 Display flow rate and NET totalizer. Unit selection in M30~M32.
M01 Display flow rate and velocity. Unit selection in M30~M32.
M02 Display flow rate and POS(positive) totalizer. Unit selection in M30~M32.
M03 Display flow rate and NEG(negative) totalizer.Unit selection in M30~M32.
M04 Display date and time, flow rate.
M05 Display heat flow rate and total heat. Unit selection in M84 and M88.
M06 Display temperatures, inlet T1, outlet T2
M07 Display analog inputs, AI3/AI4
M08 Display system error codes. ‘R’ stands for normal.
M09 Display today’s total NET flow
M10 Input outer perimeter.
*M11 Input outer diameter. Available range is 0 to 18000mm.
*M12 Input pipe wall thickness
*M13 Input inner diameter.
*M14 Select pipe material.
M15 Input sound velocity of the pipe material.
M16 Select lining material.
M17 Input sound velocity of the lining material.
M18 Input the lining thickness.
M19 Input the absolute roughness of pipe inner wall.
*M20 Select the liquid type.
M21 Input sound velocity of the liquid.
M22 Input viscosity of the liquid.
*M23 Select the transducer type. Over 20 types can be selected.
*M24 Select the mounting method of transducer.
*M25 Display the transducer mounting distance.
*M26
0 Use RAM setting: A switch for the parameters in flash memory will be loaded when
power is turned on. The default option is that the parameters will be loaded. If this
switch is not turned on, the system will try to use the parameters in the system RAM, if
these parameters are ok, otherwise the system will load the parameters in flash memory
1 Solidity setting: Function to store the current parameters into the flash memory, so
that these parameters will be solidified and will be loaded as the default parameters
every time when power is turned on.
M27 To save the installation point parameter.
M28 Maintain the last good value when poor signal condition occurs. YES is the default
setup.
M29 Setup a signal strength as empty pipe. For example input 65, it means the pipe is treated

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as empty pipe when the signal is less than 65, and the flow rate display is 0.
M30 Select metric or British system unit.
M31 Select flow rate unit.
M32 Select totalizer flow unit.
M33 Select totalizer multiple factor.
The multiplying factor ranges from 0.001 to 10000. Factory default is 1
M34 Turn on or turn off the NET totalizer
M35 Turn on or turn off the POS (positive) totalizer
M36 Turn on or turn off the NEG(negative) totalizer
M37 Restore factory settings. Totalizer reset.
M38 Manual totalizer used for easier calibration. Press a key to start and press a key to stop
the manual totalizer.
M39 Language selection. there are Chinese+English+Italian or English+Italian+Turkish
*M40 Damping factor. The damping factor ranges from 0 to 999 seconds.
0 means there is no damping. Factory default is 10 seconds
*M41 Cut-off low flow rate (or zero flow rate) to avoid invalid accumulation.
M42 Zero calibration/Zero point setup. Make sure the liquid in the pipe is not running while
doing the setup.
M43 Clear the zero point value, and restore original value.
M44 Manual Zero point . Set up a flow bias. Generally this value should be 0.
M45 Flow rate scale factor. The default value is ‘1’.
Keep this value as ‘1’, when no calibration has been made.
M46
Networks address identification number. Any integer can be entered except 13(0DH,
carriage return), 10 (0AH, line feeding), 42 (2AH), 38, 65535.
Every set of the instrument in a network environment should have a unique IDN. Please
refer to the chapter for communication.
M47
System locker to avoid modification of the system parameters.
If password is forgotten, you could send a command ‘LOCK0’ to the serial input to
unlock. Or you can write 0 to REGISTER49-50 under MODBUS protocol.
M48 Entry to linearity correcting data inputs. By using of this function, the non-linearity of
flow meter will be corrected. Correcting data shall be obtained by careful calibration.
M49 Displays the input contents for the serial port.
By checking the displays, you can know if the communication is ok.
M50 Switches for the built-in data logger. There are as many as 22 different items can be
chosen. To turn this function, select ‘YES’ the system will ask for selecting the items.
M51 Time set for timing output.(data logger or printer)
M52
Data logging direction control.
(1) If ‘Send to RS485’ is selected, all the data produced by the data logger will be
transmitted out through the RS-232/RS485 interface
(2) If ‘To the internal serial BUS is selected, the data will be transmitted to the internal
serial bus which allows a thermal printer, or a 4-20mA analog output module, to be
connected to it.
M53 Display analog inputs, AI5, current value and its corresponding temperature or pressure
or liquid level value.

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M54 Pulse width setup for the OCT (OCT1) output. Range from 6 mS to 1000 mS
M55 Select analog output (4-20mA current loop, or CL) mode.
M56 Set the value which corresponds to 4mA or 0mA output current (4mA or 0mA is
determined by the setting in M55)
M57 Set the value which corresponds to 20mA output current
M58 Current loop verification
Check if the current loop is calibrated correctly.
M59 Display the present output current of current loop circuit.
M60 Setup system date and time. Press ENT for modification.
M61 Display Version information and Electronic Serial Number (ESN) that is unique for each
flow meter.
M62 RS-232/RS485 setup. All the devices connected with flow meter should have matched
serial configuration.
M63
Select communication protocol.
Factory default is ‘MODBUS ASCII. this is a mode for MODBUS-ASCII, Meter-BUS,
Fuji Extended Protocol, Huizhong’s various protocols.
If you are going using MODBUS-RTU you have to select ‘MODBUS_RTU’.
M64
AI3 value range.
Used to enter temperature/pressure values that are corresponding to 4mA and 20mA
input current. The display values have no unit, so that they can present any physical
parameter.
M65
AI4 value range.
Used to enter temperature/pressure values that are corresponding to 4mA and 20mA
input current.
M66
AI5 value range.
Used to enter temperature/pressure values that are corresponding to 4mA and 20mA
input current.
M67 Setup the frequency range (lower and upper limit) for the frequency output function.
Valid range is 0Hz-9999Hz. Factory default value is 0-1000 Hz.
M68 Setup the minimum flow rate value which corresponds to the lower frequency limit of
the frequency output.
M69 Setup the maximum flow Rate value that corresponds to the upper frequency limit of the
frequency output.
M70 LCD display backlight control.
M71 LCD contrast control.
M72 Working timer. It can be cleared by pressing ENT key, and then select YES.
M73 Window to setup the lower limit of flow rate for Alarm#1.
When the flow rate is below the set value, Alarm#1 equals ‘on’
M74
Window to setup the upper limit of flow rate for Alarm#1.
When the flow rate is above the set value, Alarm#1 equals ‘on’
There are two alarms in the flow meter, and every alarm can be pointed to alarm output
devices such as the BUZZER or OCT output or RELAY output. For example, if you
want the Alarm#1 is to output by the OCT circuit, you need to set M78 at selection item
6.

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M75 Window to setup the lower limit of flow rate for Alarm#2.
M76 Window to setup the upper limit of flow rate for Alarm#2.
M77 Buzzer setup.
If a proper input source is selected, the buzzer will beep when the trigger event occurs.
M78
OCT (Open Collect Transistor Output)/OCT1 setup
By selecting a proper input source, the OCT circuit will close when the trigger event
occurs.
M79 Relay or OCT2 setup
By selecting a proper input source, the RELAY will close when the trigger event occurs
M80
Window for selecting the trig signal for the built-in batch controller. Available trig
sources:
0. Key input (press ENT key to start the batch controller)
1. Serial port
2. AI3 rising edge (when AI3 receives 2mA or more current)
3. AI3 falling edge (when AI3 stop receiving 2mA or more current)
4. AI4 rising edge (when AI3 receives 2mA or more current)
5. AI4 falling edge (when AI3 stop receiving 2mA or more current)
6. AI5 rising edge (when AI3 receives 2mA or more current)
7. AI5 falling edge (when AI3 stop receiving 2mA or more current)
8.Timer periodically (define the start time and interval time in M51)
9.Timer daily (define the start time and interval time in M51)
For the input analog current signal, 0 mA indicates “0”, 4mA or more indicates ‘1’.
By selecting item #8, the batch totalizer can be started periodically by the internal timer
located at Menu51. When the batch totalizer is full, a signal which indicate the batch is
full can be direct to either the OCT or the RELAY terminals to stop the pump or other
devices.
By selecting item #9, the batch totalizer could act as totalizer witch runs for only a
period of the day so that a alarm signal could be produced if the total flow during that
time period is over a certain amount of. For example, if you want a alarm signal which
stand for the total flow is over 100 cubic meters during the period of every day from
20:00 to 06:00, setups is like
M51 start time =20:00:00
M51 interval =10:00:00
M51 log times =9999 (means always)
M80 select item #9
M81 input 100 (Unit is defined in M30,M31,M32)
M81
The built-in batch controller
Set the flow batch value(dose)
The internal output of the batch controller can be directed either to the OCT or the
RELAY output circuits.
M81 and M80 should be used together to configure the batch controller.
Note: Because the measuring period is 500mS, the flow for every dos should be keeping
at 60 seconds long to get a 1% dose accuracy.
M82 View the daily, monthly and yearly flow totalizer and thermal energy totalizer value.

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The totalizer values and errors for the last 64 days, 32 last 32 months and last 2 years are
stored in the RAM memory, To view them, use the ‘ENT’ and ‘UP’ ‘Down’ keys.
M83
Automatic Amending Function for automatic offline compensation.
Select ‘YES’ to enable this function, select ‘NO’ to disable it.
When the function is enabled, The flow meter will estimate the average flow uncounted
(or ‘lost’) during the offline session and add the result to the totalizer.
The estimation of the uncounted flow is made by computing the product of the offline
time period and the average flow rate, which is the average of the flow rate before going
offline and the one after going on line.
M84 Set the thermal energy unit:
0. GJ 1. KC 2.KWh 3. BTU
M85
Select temperature sources
0. from T1,T2 (factory default)
1. from AI3,AI4
M86
Select the Specific Heat Value.
Factory default is ‘GB’. Under this setting, the flow meter will calculate the enthalpy of
water based on the international standard.
If the fluid is other than water, you should select option ‘1. Fixed Specific Heat’, and
enter the specific heat value of the fluid.
M87 Turn on or turn off the Energy totalizer.
M88 Select thermal energy totalizer multiplying factor.
Factory default is ‘1’.
M89 1. Display the temperature difference
2. Window for entering the lowest temperature difference.
*M90
Display signal strengths S (one for upstream and one for downstream), and signal quality
Q value.
Signal strength is presented by 00.0 to 99.9, the bigger the value, the bigger the signal
strength will be, and more reliable readings will be made.
Q value is presented by 00 to 99, the bigger the better. It should at least be great than 50
for normal operations.
*M91
Displays the Time Ratio between the Measured Total Transit Time and the Calculated
time. If the pipe parameters are entered correctly and the transducers are properly
installed, the ratio value should be in the range of 100±3%. Otherwise the entered
parameters and the transducer installation should be checked.
M92
Displays the estimated fluid sound velocity. If this value has an obvious difference with
the actual fluid sound speed, pipe parameters entered and the transducer installation
should be checked again.
M93 Displays total transit time and delta time(transit time difference)
M94
Displays the Reynolds number and the pipe factor used by the flow rate measurement
program. Pipe factor is calculated based on the ratio of the line-average velocity and the
cross-section average velocity.
M95
(1) Display the positive and negative energy totalizers
(2) Upon entering this window, the circular display function will be started
automatically. The following windows will be displayed one by one, each window will

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stay for 8 seconds: M95>>M00>>M01>>M02>>M02>>
M03>>M04>>M05>>M06>>M07>>M08>>M90>>M91>>M92>> M93>>
M94>>M95. This function allows the user to visit all the important information without
any manual action.
To stop this function, simply press a key. Or switch to a window other than M95.
M96 This is not a window but a command for the thermal printer to advance 5 lines of paper.
M97
This is not a window but a command to print the pipe parameters.
By default, the produced data will be directed to the internal serial bus (thermal printer).
You can also direct those data to the serial communication port.
M98
This is not a window but a command to print the diagnostic information.
By default, the produced data will be directed to the internal serial bus (thermal printer).
You can also direct those data to the serial communication port.
M99
This is not a window but a command to copy the current display window. By default, the
produced data will be directed to the internal serial bus (thermal printer). You can also
direct those data to the serial communication port.
By use of the window copying function, you can hardcopy very window displaying
manually by switching windows, or you can obtain the window displaying data by
communication.
M+0 Browse the 32 recorded instrument power-on and power-off date and time with the flow
rate at the time of power on and off
M+1 Displays the total working time of the flow meter.
When the backup battery is removed, the total working time will be reset to zero.
M+2 Displays the last power-off date and time
M+3 Displays the last power-off flow rate
M+4 Displays how many times of has been powered on and powered off.
M+5
A scientific calculator for the convenience of field working.
All the values are in single accuracy.
The calculator can be used while the flow meter is conducting flow measurement.
Water density and PT100 temperature can also be found in this function.
M+6
Set fluid sound speed threshold
Whenever the estimated sound speed (displayed in M92) exceeds this threshold, an
alarms signal will be generated and can transmitted to BUZZER or OCT or RELAY.
This function can used to produce an alarm or output when fluid material changes.
M+7 Displays total flow for this month(only for the time past)
M+8 Displays total flow for this year(only for the time past)
M+9 Display the not-working total time in seconds. The total failure timer will also include
the time when power off, if the back-up battery is applied.
M.2 Entry to solidify the zero point. Password protected.
M.5
Setup the Q value threshold.
If the present Q is below this threshold, flow rate will be set to 0.
This function is useful when flow meter is installed in noisy environment or on airy
pipes.
M.8 The maximum flow rates for today and this month.
M.9 Serial port tester with CMM command output for very second.