Holzmann FS 200SF User manual

HOLZMANN-MASCHINEN GmbH
Marktplatz 4 · 4170 Haslach · Austria Gewerbepark 8 · 4707 Schlüsslberg · Austria
Telefon [phone] Telefon [phone]
Telefax +43.(0)7289.71562-4 Telefax +43.(0)7248.61116-6
Email [email protected] www.holzmann-maschinen.at
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Revision 1 / 13.10.10
HOLZMANN FS 200SF
ENGLISH
DEUTSCH

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Dear Customer!
This manual contains Information and important
instructions for the installation and correct use of
the milling machine FS 200SF.
This manual is part of the machine and may not be
stored separately from the machine. Save it for later
reference and if you let other persons use the machi-
ne, add this instruction to the ma-chine.
Please read and obey the security instruc-
tions!
Before rst use read this manual carefully.
It eases the correct use of the machine and prevents
misunderstanding and damages of machine and the
user’s health.
Due to constant advancements in product design
and construction pictures and content may di-verse
slightly. However, if you discover any errors, inform
us please with the product feedback form.
Technical specications are subject to changes!
Copyright © 2010
This document is protected by international copy-
right law. Any unauthorized duplication, translation
or use of pictures, illustrations or text of this manu-
al will be pursued by law – court of jurisdiction is
A-4020 Linz, Austria!
Sehr geehrter Kunde!
Diese Bedienungsanleitung enthält Informationen
und wichtige Hinweise zur Inbetriebnahme und
Handhabung der Tischfräsmaschine FS 200SF.
Die Bedienungsanleitung ist Bestandteil der Ma-
schine und darf nicht entfernt werden. Bewahren
Sie sie für spätere Zwecke auf und legen Sie diese
Anleitung der Maschine bei, wenn sie an Dritte
weitergegeben wird!
Bitte beachten Sie die Sicherheitshinwei-
se!
Lesen Sie vor Inbetriebnahme diese Anleitung
aufmerksam durch. Der sachgemäße Umgang wird
Ihnen dadurch erleichtert, Missverständnissen und
etwaigen Schäden wird vorgebeugt. Halten Sie sich
an die Warn- und Sicherheitshinweise. Missachtung
kann zu ernsten Verletzungen führen.
Durch die ständige Weiterentwicklung unserer
Produkte können Abbildungen und Inhalte gering-
fügig abweichen. Sollten Sie jedoch Fehler feststel-
len, informieren Sie uns bitte über E-Mail oder Fax
mit Produktinformationsformular am Ende dieser
Anleitung.
Technische Änderungen und Irrtümer vorbehalten!
Urheberrecht © 2010
Diese Dokumentation ist urheberrechtlich geschützt.
Die dadurch verfassungsmäßigen Rechte bleiben
vorbehalten! Insbesondere der Nachdruck, die Über-
setzung und die Entnahme von Fotos und Abbildun-
gen werden gerichtlich verfolgt – Gerichtsstand ist
A-4020 Linz, Austria!
ENGLISH DEUTSCH

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ENGLISH
1. SAFETY RULES
Read and understand the owner’s manual and labels afxed to
the machine. Learn its application and limitations as well as the
specic potential hazards
peculiar to it.
Keep working area and the ground clean and free of oil and other
materials!
Assure that the working area is sufciently lighted!
Don’t use the machine outside!
The use of the machine is forbidden if you are tired, not concen-
trated as well if you are under the inuence of medicaments, al-
cohol and other drugs. Reduce distraction sources in the working
area.
BEWARE: Routine leads to insufcient attention.
The machine shall be used only by trained persons wiht an age
of at least 18 years.
Non authorized personnel, especially children, shall be kept away
from the machine! Make your workshop childproof.
When working with the machine, don’t wear loose clothing, long
hair openly or loose jewellery like necklaces etc. Loose objects
might be catched by rotating parts and cause serious injuries.
Use proper safety clothing and devices when operating the ma-
chine (safety glasses, ear protectors)!
Never use the machine without an adequate connection to a dust
collecting system. When working with treated materials, wear
additionally a breathing mask.
Wood dust might contain toxic chemical ingredients and harm
your respiratory system.
Assure yourself that your feeding current complies with the re-
quirements of the motor - check the typeplate.
Electric checks and the electric installation of the machine may
only be performed by a qualied electrician.
DO NOT touch leading machine parts.
Prior to any Cleaning, Check, maintenance or tool change shut
the machine of and disconnect it from the power supply in order
to prevent unintended start up of the machine.
READ THE MANUAL
AVOID DANGEROUS CONDITIONS
OPERATOR
CLOTHING
SAFETY EQUIPMENT
WOOD DUST HAZARD
ELECTRIC CONNECTION

ENGLISH
MAINTAIN SAFETY GUARDS, COMPONENTS AND SIGNS
NEVER FORCE YOUR MACHINE
DO NOT OVERREACH
SECURE SMALL WORKPIECES
MAINTAIN TOOLS WITH CARE
It will do a better job if used at its designed output rate.
Forcing your machine shortens it`s lifespan, may cause machine
defects and poses a security risk.
Keep proper footing and balance at all times.
When processing small workpieces, x them with a suitable de-
vice like a vice, downholder, to avoid accidents.
Do not x or feed small workpieces by hand.
Keep your hands away from dangerous area, allways guide the
workpiece or tool securely.
Assure yourself to keep your working tools always sharp and in
best working condition.
Defect or blunt tools pose a security risk.
Assure yourself, that all safety guards and safety devices of your
machine are working in best condition. Damaged Safety guards
have to be repaired before using the machine again.
Check the function of the machines Safety components like
Emergency OFF Buttons and Disconnectors in regular intervals.
Defect Safety components have to be replaced immediately.
Check the condition of the Safety signs and operation rule plates
on your machine. Replace missing or non-readable ones.
Before leaving the machine, shut it off and wait until the motor
and all rotating parts stop.
Form a habit to check that there are no tools, keys, wrenches ...
on the machine/tool before you start the machine.
Remove all accessories and tools from the machine before you
switch it on.
NEVER LEAVE MACHINE RUNNING UNATTENDED
REMOVE UNUSED TOOLS, KEYS, WRENCES

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When installing a new cutter, keep
the unused segment of the cutter
below the table.
Adjust the guides as near as possible
to the cutter
After installing a new cutter, always rota-
te the spindle - with the machine being
unplugged - by hand in order to check
that the cutter runs freely and does
not touch any machine part.
Always ensure that the cutter, the fence,
the spindle height and tilt and all other
adjustable components are xed and
tightened properly before operation.
Do not forget to unblock the spindle
after installing a new cutter.
Use only cutters that are certied
and comply with the machines tech-
nical requirements like max. diameter,
spindle diameter and especially check
whether the cutter is designed for the
spindle rotation speed of the milling ma-
chine.
Always feed the work towards the
cutter in the direction opposite of the
cutter rotation.
Your hands must not come nearer
than 12 inches (~ 30cm) to the cut-
ters. Never reach directly across or over
the cutters. Never reach behind the cut-
ter to grap the workpiece.
Beware of material kickbacks! The
danger of kickbacks is increased when:
the workpiece has knots, holes or foreign
objects in it. Warped or uneven workpie-
ces should be planed before shaping or
proling them with the spindle moulder.
Never force a workpiece through the
shaper when feeling resistance - high
danger of kickback! Let the cutters do
the work and reduce the feeding speed.
Keep your cutters evenly sharp. Blunt or
uneven cutters increase kickback proba-
bility dramatically.
Never attempt to remove too much
material in one pass. You will enjoy
better working results and a higher safe-
ty level if you split the work into multiple
passes.
SPINDLE MOULDER SAFETY RULES
The workplace must have:
sufcient lighting conditions to prevent
shadows or eye strain.
access to a suitable dust collecting sys-
tem!
a clean, level underground that is vibra-
tion resistent!
enough place around the machine for safe
handling and feeding of the material.
A proper, compatible electric supply cir-
cuit.
Humidity: max. 90% for max. 25°C
max. 70% for max. 40°C
height above sea level: max. 1000m
Do not use the machine outdoors.
Do not use the machine in workplaces
with explosion and re hazard.
The work with a spindle moulder always
contains a certain risk that can never be
eliminated entirely. This is a non comple-
te shortlist indicating some of the most
dangerous remaining residual risks:
Risk of personal injury due to workpiece
kickback.
Risk of injury through rotating cutter-
heads.
Risk of electrocution when touching lea-
ding machine components.
You can minimize these residual risks by
following all security, maintenance and
operation rules.
Any use that does not comply with the
security rules, workplace requirements,
maintenance guidelines or operation ru-
les described in this manual.
HOLZMANN Maschinen cannot be made
liable for any damages to machine and
person being a direct or indirect conse-
quence of inproper use of the machine.
WORKPLACE REQUIREMENTS
INAPPROPRIATE MACHINE USAGE
RESIDUAL RISKS
ENGLISH

ENGLISH
2. MACHINE SPECIFICATION
The FS 200SF is a High Quality spindle
moulder for the sophisticated private user
or as well for professional workshops re-
quiring the machine for processing small
to middle workpieces in assembly pro-
duction mode.
1. Machine frame
2. Spindle height adjustment
3. Spindle tilt adjustment
4. Spindle speed indicator
5. Reversing switch
6. Main switch
7. Spindle tilt lock
8. Table
9. Safeguard
10. Dust outlet
11. Feeder assy
12. Feed roller
13. Sliding table
14. Table extension
15. Mitre gauge
16. Extension ruler
17. Workpiece clamp / downholder
Motor power 2800W
Motor protection Thermal links
Table size 1000x360mm
Sliding table 1000x250mm
Table height 900mm
Spindle speeds 1800/3000/
6000/9000 rpm
Spindle diameter 30mm
Spindle travel 100
spindle tilt (back) -5° - 45°
table opening 200mm
max. tool Ø 180mm
dust port Ø 100mm
MACHINE DESCRIPTION
TECHNICAL DATA
3. ASSEMBLY
The machine is shipped partly disassemb-
led. When you unpack the machine check
it for:
Transport damages
Please report transport damages imme-
diately to the forwarding company that
delivered the machine to you, ling a
freight claim.
Hidden Transport damages shall be re-
ported immediately after discovering it,
but latest 48h after machine delivery.
When unpacking check further the deli-
very content:
Spindle Moulder Machine Housing As-
sembly
Sliding table
Hardware bag
Safeguard assembly
Feeder assembly
Tools and Hardware
>> Lay the table ring at into the tab-
le plate. The table ring, when mounted,
should not stand out over the table sur-
face, in order to allow the workpiece to
be pushed smoothly over the table sur-
face.
>> See Fig. B: Position the moulding
tool with the spindle ring onto the spindle
and secure the lock ange with Allen bolt
M12x25.
>> Adjust the moulding tool height
on the shaft, using one/several spindle
rings.
The spindle rings have following thick-
nesses:
30,25,15,10,5,2 and 1mm
INSTALLING THE CUTTER TOOLS
WARNING
!
Install tool on the Spindle as low as pos-
sible.
It should turn freely in the lowest spind-
le position. Make sure that the tool does
not touch the table ring or fence when
the spindle is being tilted into operation
angle.

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4. OPERATION
>> Place the safeguard over the threa-
ded holes onto the table.
See Fig. C:
>> Install the ratchet lever (r) M8x150
with a 8mm large washer into the safe-
guard (s) and thread the ratchet lever
clockwise to secure the table.
>> Slide the fence (f) onto the fence car-
riage and secure it.
>> See Fig. D: To align the fence, adjust
both fences so that they are in perfect
alignment, control the alignment with a
straightedge.
>> See. Fig. E: Insert the feeder arm
into the feeder base and secure it with a
startype screw M8x25.
>> Place the feeder Assy (f)and the Anti
kickback assembly (k) and secure it.
This machine is operated indoors and has
to be connected to a dust collection sys-
tem of a suitable capacity:
The dust collection system has to have
a minimum air ow rate of 20 meters/
second.
Connection should be realized with a e-
xible suction hose with 100mm diame-
ter.
The distance machine - dust collecting
system should not exceed 10 meters.
The motor is equipped with a thermal pro-
tection system, and will be automatically
switched off in the case of overload.
The motor can be switched on again after
a cooling down period that can vary.
Electric checks and the electric installa-
tion of the machine may only be perfor-
med by a qualied electrician.
Electrical connection cables must comply
with the regulations applicable in your
country.
INSTALLING THE SAFEGUARD
INSTALLING THE FEEDER ASSY
Read the manual before assembly and
operation. Become familiar with the
machine and its components before
beginning any work. Serious personal
injury may result if safety or operati-
onal information in not understood or
followed.
CAUTION
!
This machine is equipped with a V-belt
drive system that controls the speeds.
To change spindle speed follow these
steps:
>> Unplug the machine from the
power connection.
See Fig. F:
>> Loosen the two startype screws
M6x30, open the Machine housing
door.
>> Loosen the Allen Bolt M12x40 (a)
with an allen wrench, pull the
motor tension lever (b) out.
See Fig. G:
>> Select the desired speed. Fig. G
shows the belt positions for each
available speed.
>> Align the belt along the apropriate
pulley grooves.
>> Push up the motor tension lever (b)
and tighten the Allen bolt (a).
>> Tighten all the adjusting bolts.
>> Spin the pulley by hand to ensure
proper tracking.
>> Close the machine housing door.
>> For belt change follow principally
the same procedure as described
above!
SPEED CHANGES
IMPORTANT
!
Shut the machine off with the red but-
ton of the main switch and wait until
the spindle rotation has stopped entire-
ly before performing any adjustments
or setups.
For some setups you need to unplug the
machine additionally to avoid the dan-
ger of unintentional machine start up.
CONNECTING TO DUST COLLECTION
ELECTRIC CONNECTION
ENGLISH

SPINDLE HEIGHT ADJUSTMENT
>> unplug the machine from the power
connection.
See Fig. H:
>> Loosen the spindle height lock (a).
>> Move the spindle up or down with
the spindle height handwheel (b)
until the desired position is
obtained.
To raise = turn counter-clockwise
to lower = turn clockwise
>> Secure the spindle height lock (a).
>> unplug the machine from the power
connection.
See Fig. I:
>> Loosen the Spindle bevel lock (a).
to loosen = turn counter-clockwise
to lock = turn clockwise
>> Make sure that the fence & table do
not touch the tool.
>> Move the spindle bevel with the
spindle tilting handwheel (b) until
it reaches the desired position.
>> Secure the spindle tilt lock (a).
See Fig. J:
>> With the main switch you start and
stop the machine.
(I) Green button for start
(O) red button for stop
>> The Forward/reverse switch
enables to operate the machine
in both directions.
Position L: The machine is running
at forward mode, the spindle is
running counter-clockwise.
Position R: The machine is running
at reverse mode, the spindle is
running clockwise.
The fence is a two-piece adjusting sys-
tem. Each fence is independently adjus-
table to compensate for different cutting
thicknesses and special milling applica-
tions.
SPINDLE TILT SETTING
MAIN CONTROLS
FENCE ADJUSTMENT
See Fig. K:
>> Loosen the fence lock handle (h)
>> Turn the spindle latch setting knob
(k)until the fence is set to the
desired position.
>> Tighten the fence lock handle (h).
See Fig. L:
>> Loosen the startype screw M8x25
(a) and (b)
>> Move the feed roller above the
workpiece.
>> Lock the startype screw M8x25(b),
make sure that the roller is as close
as possible to the workpiece.
>> Loosen the startype screw M8x25
(c) and (d).
>> Move the anti-kickback plate near
to the workpiece.
>> Lock the startype screw M8x25 (c),
so that the plate is 5-10mm above
>> Lock the startype screw M8x25 (d)
so that the plate is as close as
possible to the work piece that is
going to be processed.
>> Remove the Safeguard and feed
roller.
>> Adjust the spindle to the highest
position.
See Fig. M:
>> Insert the sanding drum(a) to
sanding sleeve (b).
>> Place the support disc (c) and
sanding drum assembly onto the
spindle.
>> Secure the lock ange (d) with
Allen bolt M12x25(e).
FEED ROLLER ADJUSTMENT
INSTALL SANDING ROLLER
ATTENTION
!
Sanding must be performed at 1800rpm
spindle speed!
ENGLISH

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5. MAINTENANCE
>> Visual check of machine, machine
parts, power cable, cutting tools
for any damage.
>> Check distance between tool and
table as well as fence. Check all
tightening levers and knobs being
tightened properly.
Clean the machine regularily after every
operation! Clean especially the table, the
fence faces and the mitre gauge.
Do not clean wood chips etc. by hand but
rather use a suitable brush tool and/or
pressure air.
Check regularily:
Bolts and connection looe
On/OFF Switch functioning?
safety components in proper condition?
tools sharp?
Lubrication:
Protect the table against rust with regu-
lar applications of light oil.
Add some grease onto the ways of the
sliding table.
Check every month the condition of the
V-belt. Check for cracks and glazing.
Avoid the V-belt and pulleys to become
dirty or greasy - this could cause belt
slips during operation.
You should replace at least once a year
the V-belt.
For V-Belt change consult the section of
V-belt tensioning in this manual.
After loosening the old belt, just remove
it and install the new one.
GENERAL MAINTENANCE
WARNING
!
Always switch off the motor and discon-
nect the plug from the power supply pri-
or to any maintenance, upkeep, checks
or cleaning.
CHECKS BEFORE OPERATION
ENGLISH

6. TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Motor is slow or weak Voltage from power source
is low or unstable.
Circuit is overload with
appliances, lights or other
electrically powered equip-
ment
Motor does not receive
power on .all phases (for
400V model)
Motor windings are dama-
ged
Request a voltage check
from the local power com-
pany.
Do not use other applian-
ces or electrically powered
equipment on the same
circuit when usin the Table
Saw.
Let this be checked by an
electrician!
have the motor be checked
by an electrician and repai-
red/replaced if necessary
Motor overheats Motor is overloaded
Dull milling tool
Decrease the load by redu-
cing the feeding speed
Sharpen/replace the milling
tool
When milling, the cut burns
the workpiece or stalls the
motor
Dull milling tool
Warped workpiece
replace/sharpen milling
tool.
Plan/replace workpiece
Tilt/bevel & Height handles
are hard to turn Dust has accumulated on the mechanisms inside the
base
Clean and lubricate the me-
chanisms inside the base.
The spindle does not tilt or
does not move lower/high-
er
Bevel lock handle is not
fully released
Height lock handle is not
fully released
Fully release
Fully release
Spindle moulder vibrates
excessively Floor surface is not hard, or is uneven.
V-belt is damaged
milling tool is damaged
Loose bolts, screws, nuts
Check and change
Replace the belt
replace the milling tool
check and tighten
Spindle moulder does not
start. Motor cord is not plugged in
Circuit fuse is blown
Circuit breaker is tripped
Motor cord or switch is da-
maged
Plug in
Replace
Replace circuit breaker
Reset circuit breaker, have
the motor cord or switch
replaced
Power switch does not
function Power switch contacts are burned
capacitator is defect
Wiring connections are loo-
se or damaged
Have the switch replaced
Request a voltage check
from the local power com-
pany
Have the wiring connec-
tions checked/ repaired
ENGLISH

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PROBLEM CAUSE SOLUTION
Fuses or Circuit breakers
activated frequently
Motor Stalls
Motor trips circuit brakers
Motor is overloaded
Fuses or circuit breakers
are wrong sized or defec-
tive.
Dull milling tool
Power switch has a defect
Feed the workpiece more
slowly
replace fuses or circuit
breakers
Replace
have the power switch re-
placed
Spindle moulder is noisy
when running and this is
not due to vibration
Motor is loose or defective have the motor checked/
repaired
ENGLISH

5. GUARANTEE & SERVICE
This HOLZMANN machine is a high quali-
ty product and has been produced within
the frame of a profound Quality Control
Process.
Holzmann Maschinen grants 1 year of full
manufacturer guarantee onto this pro-
duct.
If it should have any malfunctions or in-
sufciencies, please consult the Troubles-
hooting section of this manual - maybe
your problem will be resolved easily.
If not, please contact your local Holzmann
partner where you bought the machine
with following information:
A brief problem description:
What is the problem?
Has the power supply being
checked?
Circumstances, etc ...
Copy of sales receipt
During the warranty time, whichs length
is as layed down in your countrys respec-
tive legislation, please contact for war-
ranty claims your local HOLZMANN part-
ner where you bought the machine from
with following information:
>> A brief problem description:
What is the problem?
Has the power supply being
checked?
Circumstances, etc ...
>> Copy of sales receipt
For spare part requests additionally mark
the required spare parts on a copy of the
exploded drawing of the machine.
We will process your warranty case with
care.
>> wearing parts in general
>> Any damages to the machine caused
directly or indirectly by not following the
instructions layed down in this manual,
especially but not extensively when using
the machine outside its performance
frame, not following the security instruc-
tions, insufcient maintenance,
GUARANTEE EXCLUSIONS
GUARANTEE TERMS
WARRANTY
insufcient knowledge to operate the ma-
chine correctly or by damages caused by
insufciencies in the power supply.
HOLZMANN MASCHINEN furthermore
cannot be made liable for any damages
to health and/or the machine that are a
direct or indirect cause of not obeying
the security rules, the operation rules
and the maintenance rules layed down in
this manual.
After the guarantee time has expired,
HOLZMANN Maschinen will support you
further on with your machine:
We perform servicing on your machine
at a fair service cost rate and/or provide
you with the required spare parts.
Contact your local HOLZMANN partner to
nd out what is the best solution in your
individual case.
For spare part requests please mark the
required spare parts on a copy of the ex-
ploded drawing + note down the serial
number of your machine.
SPARE PARTS & SERVICE
ENGLISH

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1. SICHERHEIT
Lesen und verstehen Sie die Bedienungsanleitung, machen Sie
sich mit der Maschine und mit den Sicherheitshinweisen und sei-
nen Gefahrenquellen vertraut.
Halten Sie den Arbeitsbereich sowie den Boden sauber.
Sorgen Sie für ausreichend gute Lichtverhältnisse im Arbeitsbe-
reich!
Kein Betrieb der Maschine im Freien!
Der Betrieb der Maschine ist untersagt, wenn Sie müde, unkon-
zentriert oder unter dem Einuss von bewußtseinsbeeinträchti-
genden Substanzen wie Alkohol oder Drogen stehen. Wenn Sie
Medikamente nehmen, müssen Sie sich die Arbeitserlaubnis für
diese Maschinen von ihrem zuständigen Arzt ausstellen lassen.
Reduzieren Sie Störquellen und Ablenkungsquellen in der Ar-
beitsumgebung! Beachten Sie, dass Routine zu Unachtsamkeit
führen kann - Arbeiten Sie stets konzentriert und machen Sie
regelmäßig Pausen.
Die Maschine darf nur von Fachpersonal ab 18 Jahren bzw. ab
16 Jahren unter Aufsicht eines volljährigen Fachmannes bedient
werden.
Dritte Personen, insbesondere Kinder, sind von der Maschine
fernzuhalten!
Tragen Sie keine abstehende Kleidung oder Kleidungsstücke,
keinen Schmuck und kein langes offenes Haar, wenn Sie an der
Maschine arbeiten. Diese könnten sich in rotierenden Teilen ver-
fangen und zu schweren Verletzungen führen!
Tragen Sie geeignete Schutzausrüstung (Sicherheitsbrillen, Ge-
hörschutz)!
Die Maschine muss für den Betrieb an ein geeignetes Absaug-
system angeschlossen werden. Wenn Sie mit behandelten Holz-
werkstoffen arbeiten, sollten Sie zusätzlich einen Atemschutz
tragen. Holzstaub von behandelten Werkstoffen kann besonders
gesundheitsschädigende Substanzen enthalten.
Vergewissern Sie sich dass das Speisestromnetz den Anforde-
rungen der Maschine genügt - Prüfen Sie hierfür die V/Hz/Ph
Anforderungen auf Typenschild sowie Motor der Maschine.
Elektrische Prüfungen und der elektrische Anschluss dürfen nur
von einem Elektriker vorgenommen werden. Berühren Sie keine
leitenden Bauteile der Maschine -Stromschlaggefahr!
LESEN SIE DIE ANLEITUNG
GEFAHRENQUELLEN REDUZIEREN
ANFORDERUNGEN AN DAS BEDIENPERSONAL
ACHTEN SIE AUF ARBEITSBEKLEIDUNG
SICHERHEITSAUSRÜSTUNG
GEFÄHRDUNG DER ATEMWEGE
ELEKTRISCHER ANSCHLUSS
DEUTSCH