Holzstar DB 900 User manual

Copy Device DB 900 and DB 1100
Instruction Manual
COPY DEVICE
Copy device
DB 900 and DB 1100

2 Copy device | Version 3.02
Imprint
Product identification
Copy Device Item number
Copy device for DB 900 5931101
Copy device for DB 1100 5931102
Manufacturer
türmer Maschinen GmbH
Dr.-Robert-Pfleger- tr. 26
D-96103 Hallstadt
Fax: [phone] - 55
E-Mail: [email protected]
Internet: www.holzstar.de
Information about the operating instructions
Original operating instructions
Edition: 19.09.2018
Version: 3.02
Language: English
Author: FL
Copyright information
Copyright © 2018 türmer Maschinen GmbH, Hallstadt,
Germany.
türmer Maschinen GmbH is the sole owner of the con-
tent of these operating instructions.
Forwarding and reproduction of this document as well as
use and notification of its content is not permitted wit-
hout explicit consent. Infringements will lead to claims for
damages.Copy device
ubject to technical changes and errors.
Contents
Imprint..................................................... 2
Contents ................................................. 2
1 1Introduction .......................................... 3
1.1 Copyright ........................................................... 3
1.2 Customer service............................................... 3
2 Intended use ........................................... 3
3 Technical Data ....................................... 3
4 Description of the De ice ...................... 4
4.1 Machine ............................................................. 4
4.2 cope of supply: ................................................ 4
5 Assembly at the lathe ............................ 4
6 Working with the Copy de ice ............. 5
7 Disposal .................................................. 5
8 Declaration of incorporation ................. 6
9 Spare Parts ............................................. 6
9.1 Ordering pare parts ......................................... 6
9.2 pare Parts drawing .......................................... 7

1Introduction
Copy device | Version 3.02 3
1 1Introduction
You have made an excellent choice in purchasing a
HOLZ TAR Copy device.
Carefully read the operating instructions prior to commis-
sioning.
They describe correct commissioning, intended use and
safe as well as efficient operation and maintenance of
the Copy device.
The operating instructions form part of the Copy device.
Always keep them at the Copy device location of use.
Please also observe the local accident prevention regu-
lations and general safety regulations for the use of the
Copy device.
1.1 Copyright
The contents of these operating instructions are pro-
tected by copyright. Their use is permitted within the con-
text of using the device. Any further use shall not be per-
mitted without written consent by the ma-nufacturer.To
protect our products, we register our rights to our brands,
patents and designs where possible in each individual
case. We take strong action against any violation of our
intellectual property.
1.2 Customer service
Please contact your specialist retailer if you have any
questions regarding your Copy device or require any
technical information. Your specialist retailer will be
happy to support you with specialist advice and informa-
tion.
Germany:
Stürmer Maschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt
Repair ser ice:
Fax: [phone]
E-Mail: [e-mail]
Internet: www.holzstar.de
Spare parts orders:
Fax: [phone]
E-Mail: [e-mail]
Please submit any information and experiences you
make during application of the machine as these may be
valuable for product improvements.
2 Intended use
The copy device is used exclusively for turning wood or
wood-like materials on the lathe DB 900 or DB 1100. The
maximum copy length (see chapter "Technical Data")
must be complied with.The copy device is suitable for
private use, not for industrial use Commitment.
Proper use also includes compliance with all information
in this manual. Any use beyond the intended use or
otherwise is considered misuse.
türmer Maschinen GmbH assumes no liability for de-
signbased or technical modifications to the Copy device.
Claims of any kind for damages caused by improper use
are null and void.
3 Technical Data
WARNING!
Danger in case of misuse!
Misuse of the Copy device can lead to dangerous
situations.
- Only operate the copying machine in the power
range specified in the technical data.
- Never bypass or override the safety devices.
- Never work on other materials than specified in the
intended use.
- Only operate the copying device in a technically per-
fect condition.
Model DB 900 DB 1100
Maximum Length
of Wood Pieces
930 mm 1070 mm
Maximum Travel
of Cutter Head
35 mm 35 mm
Max. Pattern
diameter
50 mm 50 mm
Blade height 140 - 200 mm 140 - 240 mm
Dimension 1060x240
x160 mm
1210x240
x160 mm
Weight 15 kg 17 kg

4 Copy device | Version 3.02
Description of the De ice
4 Description of the Device
4.1 Machine
The illustrations in these operating instructions
ser e the general comprehension and may de iate
from the actual type.
Fig. 1: Copy device
2 ample workpiece-holder
3 Template holder
4 Gouge
5 Dial for pring-preload
6 Adjusting screws for Height setting
7 Clamping screws for Height setting
8 Guide arm for Pin
9 Handwheel for feed
10 Rear Clamp plate
11 Clamp plate
4.2 Scope of supply:
- Attachments for longitudinal and lateral turning
- Recordings for template
- Gouge
- tylus
- Chip hield
5 Assembly at the lathe
Fig. 2: Assembly at the lathe
To install the Copy device on the lathe, proceed as
follows:
tep 1: Attach the Copy device with the clamping plates
(11, Fig. 1) to the machine bed (Fig. 2), align and
clamp in parallel.
tep 2: Due to the distance between the turntable and
the axis of rotation, the diameter to be turned can
be roughly adjusted.
tep 3: Adjust the total length of the workpiece over the
distance between the two outer holders (1, Fig.
2). To do this, loosen the rear clamping plate
(10) and the clamping screw on the guide rod to
move the holder.
DANGER!
Electric shock is life-threatening!
There is a danger to life when you get in contact with
voltaged components. Electrical components which
are on can conduct uncontrolled movements and
cause severest injuries.
- Disconnect the mains plug before you start any
works on the machine.
DANGER!
The Copy device may only be used with the lathe
DB 900 or DB 1100.

Working with the Copy de ice
Copy device | Version 3.02 5
6 Working with the Copy device
tep 1: Clamp the workpiece to be copied between the
tips (2, Fig. 1). Pay attention to a firm and secure
hold. In addition, a board with the copy mold can
be attached to the template holders (3).
tep 2: The fine adjustment of the turning diameter is
done by adjusting the turning dial (4). To do this,
loosen the clamping bush and position the tur-
ning tool to the desired length.
tep 3: To set the correct height of the turntable, the ad-
justment screws (6) must be screwed in or out.
The turntable should be just below the turning
center (about 1 mm). To determine the height,
move the turntable to just below the tailstock tip
or spindle tip. Then tighten the knobs (7) to fix
the set height.
tep 4: Adjust the preload force of the spring with the ad-
justment wheel (5).
tep 5: Insert the mains plug of the lathe and turn on the
lathe.
tep 6: During the turning, the dubbing pen must always
rest against the copy form. Guide the turning tool
simultaneously with the lever (8). The feed takes
place via the handwheel (9).
7 Disposal
In your own interests and in the interests of the environ-
ment, please ensure that all components of the machine
are disposed of in the proper and approved way.
NOTE LUBRICATION!
Before starting up the copy device, all moving parts
must be lubricated.
DANGER!
Electric shock is life-threatening!
There is danger to life when in contact with live com-
ponents. witched on electrical components can
cause uncontrolled movements and lead to serious
injuries.
- Before starting any adjustments to the machine, pull
out the power plug of the lathe.
WARNING!
Danger to life!
There is danger to life for the operator and for other
persons if they do not comply with the following rules.
- -Handling and working with the Copy device is per-
mitted only to persons who are familiar with the
handling and the mode of operation of the machine.
- The operator must not work if he is under the influ-
ence of alcohol, drugs or medication.
- The operator must not work if he is overworked or
suffers from fatigue and difficulties in concentrating.
- The Copy device may only be operated by one per-
son. Other persons must not enter the working area
during operation.
ATTENTION!
Danger of crushing!
In case of improver work on the Copy device, there is
danger to the upper limbs.
ATTENTION!
Before commissioning, check the electrical connec-
tion, lines and contacts of the lathe.
ATTENTION!
- Only work on workpieces that are securely clamped.
- Always keep sufficient distance to the rotating work-
piece.
Use ear protection!
Wear dust protection!
Use protecti e glasses!
Use protecti e boots!
Wear protecti e clothes!
NOTE
The specialized trade offers a large number of books
and information material, which explains the art of
woodturning extensively and with all techniques and
tricks.

6 Copy device | Version 3.02
Declaration of incorporation
8 Declaration of incorporation
According to Machinery Directive 2006/42 / EC Annex II
1.A
Manufacturer /
distributor: Stürmer Maschinen GmbH
Dr.-Robert-Pfleger-Str. 26
96103 Hallstadt / Bamberg
Hereby declare that the incomplete machine described
below
product group: Holzstar® Woodworking machines
Designation: Copy device
Type: Copy device for DB 900
Copy device for DB 1100
Serial number: ___________________
Year of manufacture : 20____
meets all the basic requirements of the Machinery Direc-
tive 2006/42 / EC, insofar as this is possible within the
scope of delivery. We further declare that the specific
technical documentation has been prepared in accor-
dance with Part B of Annex VII to this Directive.
The incomplete machine may only be commissioned if it
has been determined that the machine or system in
which the incomplete machine is to be installed complies
with the provisions of the Machinery Directive 2006/42 /
EC and the EC Declaration of Conformity pursuant to
Annex II A is issued.
Responsible for
documentation: Kilian türmer,
Dr.-Robert-Pfleger- tr. 26,
D-96103 Hallstadt
Hallstadt, 31.10.2013
______________________
Kilian türmer
Manager
9 Spare Parts
9.1 Ordering Spare parts
The spare parts may be purchased with the authorised
dealer or directly with the manufacturer. Please find the
corresponding contact data in Chapter 1.2 Customer
service.
Indicate the following basic information for spare part or-
ders:
- Type of device
- erial number
- Position number
- Quantity
- Year of manufacture
- Required mode of dispatch (mail, freight, sea, air,
express)
- Address of dispatch
pare parts orders without details given above can not
be considered. If the shipping method is missing, ship-
ping will be at the discretion of the supplier.
Example
The Gear for the Copy device DB 1100 must be ordered.
The Gear has item number 32 in the spare part drawing.
- Type of device: Copy de ice DB 1100
- Item number: 5931102
- Position number: 32
The order No. is: 0-5931102-32
- Place the digit 0 in front of the article number.
- Also place the digit 0 in front of the part numbers 1
through 9.
Tips and recommendations
The manufacturer's warranty will become null and
void if non admitted spare parts are being used.
DANGER!
Danger of injury by the use of
wrong spare parts!
Dangers may result for the user and damages as well
as malfunctions may be caused by using wrong or
damaged spare parts.
- Only use original spare parts of the manufacturer or
spare parts admitted by the manufacturer.
- Always contact the manufacturer in case of uncer-
tainties.

Spare Parts
Copy device | Version 3.02 7
9.2 Spare Parts drawing
The following drawing are intended to help in case of service, to identify necessary spare parts. To order send a copy of
the parts drawing with marked components to your dealer. .
Fig. 3: pare Parts Drawing Copy device

www.holzstar.de