Homelite ZIP START - User manual

PARTS LIST
PART NO. PS05240
Homelite®
TrimLite UT20804
Trim 'n Edge UT20805
Trim 'n Edge (clutch) UT20833
Easy Reach UT20806
Easy Reach (clutch) UT20832, UT20837
VersaTool UT20816, UT20838
Trimmers/Brushcutters
Eco Power

2
IGNITION - ROTOR - STARTER
No. Part No. Description Qty.
3 ....... 30-40 ......... 3.4-4.5 ...... Blue 242
4 .......120-180....... 13.6-20.3
8 .......100-150....... 11.3-16.9
11 ....... 10-20 ......... 1.1-2.3
19 ....... 30-50 ......... 3.4-5.6
20 ....... 30-40 ......... 3.4-4.5
23 ....... 30-50 ......... 3.4-5.6
Warranty Flat Rate
Job Description Time/Hr.
9
5
3
2412
13
11
14
15
20
16
6
7
8
FA11 ... Ignition Mod. ................................ .3
FA12 ... Ground Lead ............................... .3
FG10 .. Starter ......................................... .4
FD12 ... Engine Housing, Rear..................4
FF13 ... Trigger, Throttle cable ................. .3
Torque Specs
Item Required
No. In/Lbs Nm Loctite
1•UP 06784 IGNITION KIT 1
2 UP 03868 TERMINAL & COVER 1
3 UP 03896 SCREW-Taptite (8-32 X 1") 2
4 UP 03883 SPARK PLUG 1
5 UP 04690 LEAD-Electrical 1
6 UP 03009 ROTOR KIT 1
7 UP 04241 WASHER-Flat 1
8 UP 04271 CONNECTOR-Drive (.250) 1
9 UP 06345 SHORT BLOCK (See Engine Internal) 1
10 •UP 04743 COMPLETE STARTER ASSEMBLY 1
11 UP 06910 SCREW-Thread Form (8-16 X 1/2") 3
12 UP 04744 BAFFLE-Air 1
13 UP 03012 PULLEY-Starter 1
14 UP 03912 ROPE-Starter (42") 1
15 UP 03917 SPRING & CONTAINER 1
16 UP 03026 GRIP-Starter (Yellow) 1
17 UP 03111 CLAMP 1
18 •UP 02965 HOUSING-Rear Kit 1
19 UP 03895 SCREW-Truss (10-14 X 7/8") 2
20 UP 03406 SCREW-Taptite (10-24 X 3/4") 4
21 •UP 03091 CONTROL HANDLE ASSY. 1
22 UP 04559 TRIGGER 1
23 UP 03895 SCREW-Truss Hd. (10-14 x 7/8") 9
24 UP 04557 CABLE-Throttle 1
©2001, John Deere Consumer Products, Inc.
19
18
17
7
22
24
23
21
1
10
Non-Clutch
TrimLite ....................... (UT20804)
Trim 'n Edge ............... (UT20805)
Easy Reach ............... (UT20806)
6/18/2001

3
23
14
5417
18
16
19
20
24
21
22
7
8
No. Part No. Description Qty.
3 ....... 30-40 ......... 3.4-4.5 ...... Blue 242
4 .......120-180....... 13.6-20.3
16 .......10-20 ........... 1.1-2.3
23 ....... 30-50 ......... 3.4-5.6
24 ....... 30-40 ......... 3.4-4.5
30 ....... 30-50 ......... 3.4-5.6
Warranty Flat Rate
Job Description Time/Hr.
FA11 ... Ignition Mod. ................................ .3
FA12 ... Ground Lead ............................... .3
FG10 .. Starter ......................................... .4
FD12 ... Engine Housing, Rear..................4
FF13 ... Trigger, Throttle cable ..................3
Torque Specs
Item Required
No. In/Lbs Nm Loctite
12 11
13
10
3
26
IGNITION - ROTOR - STARTER - CLUTCH
No. Part No. Description Qty.
{
29
32
30
25
30 28
31
27
30
1 •UP 05270 IGNITION KIT 1
2 UP 03868 TERMINAL & COVER 1
3 UP 03896 SCREW-Taptite (8-32 X 1") 2
4 UP 03883 SPARK PLUG 1
5 UP 04537 LEAD-Electrical 1
6 UP 04536 LEAD-Electrical 1
7 UP 03009 ROTOR KIT 1
8 UP 03906 WASHER-Flat 1
9 •UP 00034 CLUTCH AND DRUM KIT 1
10 UP 04118 SPACER 1
11 UP 04275 WASHER-Flat 1
12 UP 04103 CLUTCH 2
13 UP 04104 CONNECTOR AND DRUM 1
14 UP 07919 SHORT BLOCK (See Engine Internal) 1
15 •UP 02962 COMPLETE STARTER ASSEMBLY 1
16 UP 06910 SCREW-Thread Form (8-16 X 1/2") 3
17 UP 06380 BAFFLE-Air 1
18 UP 03012 PULLEY-Starter 1
19 UP 03912 ROPE-Starter (42") 1
20 UP 03917 SPRING & CONTAINER 1
21 UP 03026 GRIP-Starter (Yellow) 1
22 •UP 02965 HOUSING-Rear Kit 1
23 UP 03895 SCREW-Plastite (10-14 X 7/8") 2
24 UP 03406 SCREW-Taptite (10-24 X 3/4") 4
25 •UP 06755 CONTROL HANDLE ASSY. 1
26 •UP 03207 TRIGGER-Throttle 1
27 UP 03210 SPRING 1
28 UP 03173 THROTTLE INTERLOCK 1
29 UP 05271 SWITCH 1
30 UP 04247 SCREW-Taptite (10-14 X 1") 9
31 UP 03172 CABLE-Throttle 1
32 UP 03174 LEAD-Electrical 1
26
Clutch
VersaTool .................... (UT20816, UT20838)
Easy Reach ............... (UT20832,UT20837)
1
915
6/18/2001

4
1•UP 06345 SHORT BLOCK (Non-Clutch) 1
•UP 07919 SHORT BLOCK (Clutch) 1
2•UP 06347 PISTON & ROD ASSY. 1
3 UP 06346 RING-Piston 1
4•UP 06348 CYLINDER ASSY. 1
5 UP 03857 GASKET-Cylinder 1
6 UP 06339 GASKET-Heat Dam to Cylinder 1
7 UP 06333 GASKET-Adaptor to Heat Dam 1
8 UP 06335 GASKET-Adaptor to Carburetor 1
9 UP 06334 GASKET-Muffler 1
10 UP 04345 SCREW-Sems (12-24 X 3/4") 3
11 •UP 00019 CRANKCASE COVER ASSEMBLY 1
12 UP03862 GASKET-Crankcase Cover (Also 1
included w/short block)
13 UP 04295 SCREW-Sems (10-24 X 1/2") 4
14 •UP 04099 MUFFLER GUARD 3
15 UP 03897 SCREW-Plastite (10-14 X 1/2") 2
ENGINE INTERNAL
14
15
13
12
3
2
5
OPTIONAL MUFFLER GUARD
4
1
No. Part No. Description Qty.
11
10 .......55-65 ........... 6.2-7.3 ........ Red 262
13 .......35-45 ........... 4.0-5.1 ........ Red 262
15 ....... 5-20 ........... .6-2.3
Warranty Flat Rate
Job Description Time/Hr.
10
7
FB10 ... Partial Rebuild ............................. 1.0
FB20 ... Short Block .................................. 1.0
FD25 ... Crankcase Cover ....................... .3
Torque Specs
Item Required
No. In/Lbs Nm Loctite
96
8
6/18/2001
Non-Clutch
TrimLite ....................... (UT20804)
Trim 'n Edge ............... (UT20805)
Easy Reach ............... (UT20806)
Clutch
VersaTool.................... (UT20816,UT20838)
Easy Reach ............... (UT20832,UT20837)
Trim 'n Edge ............... (UT20833)

5
CARBURETOR - FUEL TANK
12
13 15
14
17
16
No. Part No. Description Qty.
2 .......30-40 ........... 3.4-4.5
5 .......40-50 ........... 4.5-5.6 ........ Red 262
Warranty Flat Rate
Job Description Time/Hr.
FF17 ... Manifold ....................................... .3
FF10 ... Carburetor Rep........................... .3
FF16 ... Fuel Tank..................................... .3
FF12 ... Fuel/Return Line ......................... .3
Torque Specs
Item Required
No. In/Lbs Nm Loctite
No. Part No. Description Qty.
1 UP 06339 GASKET-Heat Dam to Cylinder 1
2 UP 04307 SCREW-Shoulder 2
3 • UP 06344 HEAT DAM Complete 1
4 UP 06337 TUBE-Tuned 1
5 UP 04140 SCREW-Sems (10-24 x 1") 3
6 UP 06338 ADAPTOR 1
7 • UP 06343 CARBURETOR KIT (Non Clutch)1
8 UP 06333 GASKET-Adaptor to Heat Dam 1
9 UP 06335 GASKET-Carburetor to Adaptor 1
10 UP 06342 LEVER-Choke 1
7 • UP 06825 CARBURETOR KIT (Clutch)1
8 UP 06333 GASKET-Adaptor to Heat Dam 1
9 UP 06335 GASKET-Carburetor to Adaptor 1
10 UP 06357 LEVER-Choke 1
11 UP 06336 TUBE-Rubber 1
12 •UP 06692 FUEL TANK ASSY. 1
13 UP 03871 FILTER-Fuel 1
14 UP 06935 TUBING-Rubber (5.5") 1
15 01439 29 TUBING-Rubber (7.25") 1
16 UP 04708 FUEL CAP 1
17 UP 03501 BUMPER-Rubber 3
18 UP 03913 CLAMP 1
18
1
2
3
8
4
5
6
9
7
10
6/18/2001
Non-Clutch
TrimLite ....................... (UT20804)
Trim 'n Edge ............... (UT20805)
Easy Reach ............... (UT20806)
Clutch
VersaTool.................... (UT20816,UT20838)
Easy Reach ............... (UT20832,UT20837)
Trim 'n Edge ............... (UT20833)
11

6
No. Part No. Description Qty.
MUFFLER - AIR CLEANER
*See Engine Internal page.
1
2
5
3
4
6
Warranty Flat Rate
Job Description Time/Hr.
2 .......25-35 ........... 2.8-4.0
5 .......50-60 ........... 5.6-6.8
8 .......30-40 ........... 3.4-4.5
FB18 ... Muffler-Replace .......................... .3
FF42 ... Air Filter Assy.............................. .2
Torque Specs
Item Required
No. In/Lbs Nm Loctite
1•UP 06340 MUFFLER ASSY. 1
2 UP 04248 SCREW, Taptite- (8-32 X 3/8") 3
3 UP 04629 SCREEN-Spark 1
4 UP 06334 GASKET-Muffler 1
5 UP 06941 SCREW, Truss Hd. - (10-24 X 2.188) 2
6•UP 06349 AIR FILTER KIT 1
7 UP 04270 FILTER-AIR 1
8 UP 03885 NUT-Hex (10-24) 2
9 UP 04235 SCREW-Slotted Tr. Hd (8-16 x 1
For Non-Clutch models
10 UP 04082 SCREW-Thread Form (6-19 x 1/2") 1
11 UP 04690 LEAD-Electrical 1
12 UP 04716 SPRING-Compression 1
13 UP 06341 BUTTON-Switch 1
7
8
11
12
13
9
10
6/18/2001
Non-Clutch
TrimLite....................... (UT20804)
Trim 'n Edge ............... (UT20805)
Easy Reach ............... (UT20806)
Clutch
VersaTool.................... (UT20816,UT20838)
Easy Reach ............... (UT20832,UT20837)
Trim 'n Edge ............... (UT20833)

7
SHAFT - SPOOL & STRING - GRASS DEFLECTOR
9
8
4
14
13
12
10
6
15
7
1 •UP 03010 HANDLE-Anti-Vibe 1
2 UP 04262 NUT-Wing, Washer Faced (1/4-20) 1
3 UP 06523 SCREW-Cap Hex Hd. 1
4 •UP 04555 DRIVESHAFT HOUSING ASSY. 1
5 UP 03031 SHAFT-Flexible 1
6 UP 04137 CLAMP 1
7 UP 04256 SCREW-Sems Hex Hd. (#10-24 X 3/8") 1
8 •UP 06710 DEFLECTOR & BLADE KIT (55 Deg.) 1
9 UP 06523 SCREW-Cap Hex Hd. (10-24 X 2") 1
10 UP 03415 WASHER-Flat (1/4") 1
11 UP 03409 WASHER-Lock (1/4") 1
12 UP 04262 NUT-Wing, Washer Faced (1/4-20) 1
13 •UP 04119 BLADE-Cut-Off 1
14 UP 04159 SCREW-Mech. Hex Hd. (10-24 X 7/8") 2
15 UP 04150 NUT-Hex (10-24) 2
16 •DA 03001 A STRINGHEAD-Complete (.080") 1
17 UP 06567 HOUSING & EYELET (Dual Line) 1
18 •UP 00145 SPOOL & STRING (.080") 1
19 UP 06526 SPRING-Compression 1
20 UP 04273 RETAINER-Spool (R.H. Thread, Black) 1
No. Part No. Description Qty.
Warranty Flat Rate
Job Description Time/Hr.
2 ....... 5-25 ........... .6-2.8
7 .......15-25 ........... 1.7-2.8
12 ....... 5-25 ........... .6-2.8
15 .......30-40 ........... 3.4-4.5
FM10 .. Stringhead Assy. ......................... .2
FN12... Driveshaft.................................... .3
FN13... Driveshaft Hsg............................ .3
FN16... Deflector-Grass.......................... .2
FD20... Front Handle ............................... .2
Torque Specs
Item Required
No. In/Lbs Nm Loctite
11
16
18
20
17
19
5
3
1
2
TrimLite ....................... (UT20804)
6/18/2001

8
SHAFT - SPOOL & STRING - GRASS DEFLECTOR
9
8
4
14
13
12
10
6
15
7
1 •UP 06959 HANDLE-Anti-Vibe 1
2 UP 04262 NUT-Wing, Washer Faced (1/4-20) 1
3 UP 06523 SCREW-Cap Hex Hd. 1
4 •UP 04555 DRIVESHAFT ASSY. 1
•UP 07813 DRIVESHAFT ASSY. ( UT20833 )1
5 UP 03031 SHAFT-Flexible 1
6 UP 04137 CLAMP 1
7 UP 04256 SCREW-Sems Hex Hd. (#10-24 X 3/8") 1
8 •UP 06710 DEFLECTOR & BLADE KIT (55 Deg.) 1
9 UP 06523 SCREW-Cap Hex Hd. (10-24 X 2") 1
10 UP 03415 WASHER-Flat (1/4") 1
11 UP 03409 WASHER-Lock (1/4") 1
12 UP 04262 NUT-Wing, Washer Faced (1/4-20) 1
13 •UP 04119 BLADE-Cut-Off 1
14 UP 04159 SCREW-Mech. Hex Hd. (10-24 X 7/8") 2
15 UP 04150 NUT-Hex (10-24) 2
16 •DA 03001 A STRINGHEAD-Complete (.080") 1
17 UP 06567 HOUSING & EYELET (Dual Line) 1
18 •UP 00145 SPOOL & STRING (.080") 1
19 UP 06526 SPRING-Compression 1
20 UP 04273 RETAINER-Spool (R.H. Thread, Black) 1
No. Part No. Description Qty.
Warranty Flat Rate
Job Description Time/Hr.
2 ....... 5-25 ........... .6-2.8
7 .......15-25 ........... 1.7-2.8
12 ....... 5-25 ........... .6-2.8
15 .......30-40 ........... 3.4-4.5
25 ....... 5-25 ........... .6-2.8
FM10 .. Stringhead Assy. ......................... .2
FN12... Driveshaft.................................... .3
FN13... Driveshaft Hsg............................ .3
FN16... Deflector-Grass.......................... .2
FD20... Front Handle ............................... .2
Torque Specs
Item Required
No. In/Lbs Nm Loctite
11
16
18
20
17
19
25
23
24
26
25
23
24
22
21 •UP 00008 EDGER GUIDE KIT 1
22 UP 04148 SCREW-Hex Hd. (1/4-20 X 2 1/2") 1
23 UP 03415 WASHER-Flat (1/4") 2
24 UP 03409 WASHER-Lock (1/4") 2
25 UP 04262 NUT-Wing, Washer Faced (1/4-20) 2
26 UP 04158 SCREW-Hex Hd. (1/4-20 X 1") 1
No. Part No. Description Qty.
3
1
2
5
21
Trim 'n Edge ............... (UT20805)
Trim 'n Edge ............... (UT20833)
6/18/2001

9
3
1
2
10
95
4
SHAFT - SPOOL & STRING - GRASS DEFLECTOR
16
18
20
17
19
1 • UP 06959 HANDLE-Anti-Vibe 1
2 UP 04262 NUT-Wing, Washer Faced (1/4-20) 1
3 UP 06523 SCREW-Cap Hex Hd. 1
4 • UP 04891 DRIVESHAFT ASSY. 1
5 UP 04717 SHAFT-Flexible 1
4 • UP 05071 DRIVESHAFT ASSY. ( UT20832 )1
5 UP 05072 SHAFT-Flexible 1
6 • UP 06970 GEARHEAD 1
8 UP 04404 Screw, Taptite Hex Hd. (10-24 x 1/2") 5
7 UP 04233 Screw-Hex Hd. (10-24 x 5/8") 2
9 UP 04126 WASHER-Flanged 1
10 UP 04128 ADAPTER-Shaft 1
11 • UP 04888 GRASS DEFLECTOR KIT 1
12 UP 04893 WING NUT 1
13 • UP 04890 BLADE-Cut-off 1
14 UP 03900 SCREW-Plastite. (10-14 X 3/4") 2
15 UP 04892 SCREW-Square Head 1
16 • DA 03001 A STRINGHEAD-Complete (.080") 1
17 UP 06567 HOUSING & EYELET (Dual Line) 1
18 • UP 00145 SPOOL & STRING (.080") 1
19 UP 06526 SPRING-Compression 1
20 UP 04273 RETAINER-Spool (R.H. Thread, Black) 1
No. Part No. Description Qty.
Warranty Flat Rate
Job Description Time/Hr.
2 .......Hand Tight
7 .......15-20 ........... 1.7-2.3
8 .......40-50 ........... 4.5-5.6
10 .......100-120 ....... 11.3-13.6
12 .......Hand Tight
14 .......30-40 ........... 3.4-4.5
FM10 .. Stringhead Assy.......................... .2
FN12... Driveshaft.................................... .3
FN13... Driveshaft Hsg. ........................... .3
FN15... Gearhead .................................... .3
FD20... Front Handle ............................... .2
Torque Specs
Item Required
No. In/Lbs Nm Loctite
7
8
6
13
11
14
12
15
Easy Reach ............... (UT20806)
Easy Reach ............... (UT20832,UT20837)
6/18/2001

10
1 •UP 06959 HANDLE-Anti-Vibe 1
2 UP 04262 NUT-Wing, Washer Faced (1/4-20) 1
3 UP 06523 SCREW-Cap Hex Hd. 1
4 • UP 05136 DRIVESHAFT ASSY. (Upper) 1
5 UP 06960 FLEXSHAFT 1
6 • UP 03839 COUPLER ASSEMBLY 1
7 UP 05137 KNOB 1
8 • UP 03851 DRIVESHAFT HOUSING (Lower) 1
9 UP 04541 SHAFT-Flex 1
10 UP 04352 DECAL-Warning 1
11 UP 04137 CLAMP 1
12 UP 04256 SCREW-Sems Hex (10-24 X 3/8") 1
13 •UP 06710 DEFLECTOR & BLADE KIT (55 Deg.) 1
14 UP 06523 SCREW-Cap Hex Hd. (10-24 X 2") 1
15 UP 03415 WASHER-Flat (1/4") 1
16 UP 03409 WASHER-Lock (1/4") 1
17 UP 04262 NUT-Wing, Washer Faced (1/4-20) 1
18 •UP 04119 BLADE-Cut-Off 1
19 UP 04159 SCREW-Mech. Hex Hd. (10-24 X 7/8") 2
20 UP 04150 NUT-Hex (10-24) 2
No. Part No. Description Qty.
SHAFT - SPOOL & STRING - GRASS DEFLECTOR
3
1
2
14 13
10
8
18
15
11
20
12
19
9
17
16
4
6
57
21 •DA 03001 A STRINGHEAD-Complete (.080") 1
22 UP 06567 HOUSING & EYELET (Dual Line) 1
23 • UP 00145 SPOOL & STRING (.080") 1
24 UP 06526 SPRING-Compression 1
25 UP 04273 RETAINER-Spool (R.H. Thread, Black) 1
No. Part No. Description Qty.
Warranty Flat Rate
Job Description Time/Hr.
2 ....... 5-25 ......... .6-2.8
12 ....... 15-25 ......... 1.7-2.8
17 ....... 5-25 ......... .6-2.8
20 ....... 30-40 ......... 3.4-4.5
FM10 .. Stringhead Assy.......................... .2
FN12 ... Driveshaft (Upper)...................... .3
FN13 ... Driveshaft Housing ..................... .3
FN16 ... Deflector...................................... .2
CD98 .. Coupler-Shaft .............................. .3
Torque Specs
Item Required
No. In/Lbs Nm Loctite
23
25
22
24 21
VersaTool .................. (UT20816,UT20838)
6/18/2001