Honeybee AirFlex 225 User manual

Revision 1.3 P/N: 95029
FLEX Header
Operator Manual
2018
®
200 Series

Document Revision History
Revision Author Date Description
1.0 AD - Document Created
1.1 AD 23/07/2018 Added information regarding the need to run reel motor in order to
fully extend RH reel lift cylinder.
1.2 AD 31/07/2018 Updated knife connector bar info to show 6-hole bar instead of
4-hole bar.
1.3 AD 13/08/2018 Standby screen shows when REEL is not running (had previously
stated screen shows when KNIFE is not running. See section 10.7
- Standby Screen

___Set front reel bats to operational position (reinstalled from transport position). - page 31
___Remove reel tie-downs installed from factory.
___Install crop dividers & extensions and secure in place.- page 31
___Check draper tension as per decal on back panel. Adjust if necessary. - page 104
___Walk around the header, checking belts, bolts and shields to ensure everything is tight and in good working order.
Install Automatix harness on the combine, note if the electrical system is positively or negatively switched, hook up the battery
___leads accordingly. - page 35
___Install Automatix control panel in combine cab & connect to electrical harness. - page 35
___Unlock the transport cart and draw bar, lift header with the combine then remove the cart and draw bar. - page 32
___Attach multicoupler and electrical connection(s) - page 34
___Attach the drive shafts to the left and right hand sides of the combine feeder house. - page 34
___Check the clearance between the feed auger drum, stripper plate and feeder house. - page 43
___Check feed auger nger timing, ensure adjustment arm is in middle hole with ngers in fully forward position. - page 43
___Set combine type via automatix control panel - page 39
___Set the faceplate angle using adjustment bolts on the combine’s feeder house (if possible) - page 40
___Set header to rigid mode, ensure all tabs on ex sensing rod are in proper position. - page 49 and page 120
___Set reel nger pitch to a starting point of 5. - page 50
___Ensure reel ngers clear cutter bar by minimum of 1 1/2”. Adjust reel height if necessary. In order to fully extend the right hand reel
lift cylinder the header reel must be running - page 50
___Set Auto Header Height parameters in combine control panel (Combine and Sensitivity Settings) - page 41
___Calibrate header height control on Automatix control panel - page 39
___Calibrate combine (In FLEX and RIGID mode)
___Run header and ne tune drive belt to minimize vibration and get it running smoothly.
___Walk around the header while it is running to ensure everything is running smoothly
___If possible test in the eld or lot and ne tune sensitivity settings if needed
___Red draw bar holder and tie-down bracket removed from header. - page 32
___Ensure Optional equipment as per sales order is installed and functioning.
Revision: 1.7 03/12/2018
Honey Bee Manufacturing Ltd.
AirFLEX Delivery Inspection Report
AirFLEX Pre Delivery Inspection
TO THE DEALER: This form must be completed and returned to Honey Bee Manufacturing Ltd. along with the Warranty Registration Form.
(please print)
Model: Serial #:
Check Completed By: Signature:
Dealer Name: Date:
(White - Return to Honey Bee) (Yellow - Dealer Copy) (Pink - Customer Copy)
Upon Receipt of Header:
As soon as you receive this machine, inspect it thoroughly to be certain that it is in good order and complete. Finish a pre-delivery
inspection, paying special attention to the steps listed below, prior to delivery to the customer. Indicate with a tick mark in the left-hand
column when correct/complete.
Refer to the page numbers listed below in the operator manual for detailed instructions.
Before Transporting:
___Tilt cylinder retracted. - page 49
___Drive shafts in storage position. - page 88
___Header in rigid mode (air system pressurized to 100 psi). - page 49
___Hydraulic & electrical connectors/lines in storage positions.
___Reel lowered, retracted, tied down and prevented from rotating.
___Transport cart & front draw bar axle properly installed. - page 85
___Automatix display and electrical harness, dividers, extensions & accessories securely stored.
___Warning lights, decals, reectors & signs all legible and in place. - page 20
___Front reel ngers dropped into transport position. - page 86

Page 4
Honey Bee Manufacturing Ltd.
AirFLEX 200 Series
Revision 1.3 P/N: 95029
This Page Intentionally Left Blank

Honey Bee Manufacturing Ltd.
AirFLEX 200 Series
Page 5Revision 1.3 P/N: 95029
This manual covers the AirFLEX header ONLY.
Review the sections of this manual regarding adjustments, settings, leveling, and table height
before attempting to operate this header.
Without proper adjustment, damage to the header may occur.
Please wash this equipment after transporting!
Honey Bee Manufacturing will not be responsible for any paint deterioration resulting from salt or
harsh chemical corrosion if this equipment is not properly washed after transport. Use a mild soap
solution, then rinse thoroughly.
If this equipment is stored near salted roadways through the winter months, it should be cleaned
each spring.
Original Instructions
© 2018 Honey Bee Manufacturing Ltd. - All Rights Reserved
Patents: 7,470,180 - 2,572,274 - 8,833,048 - All other patents pending.

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Honey Bee Manufacturing Ltd.
AirFLEX 200 Series
Revision 1.3 P/N: 95029
This Page Intentionally Left Blank

Honey Bee Manufacturing Ltd.
AirFLEX 200 Series
Page 7Revision 1.3 P/N: 95029
1 - Purchase Information
Dealers Name:
Address:
Phone: ( )
Purchase Date:
Model:
Serial Number:
Delivery Date:
Modication Record
Date Modication
Honey Bee Manufacturing Limited is continually striving to improve its products. We reserve the right to make
improvements or changes when it becomes practical and possible to do so, without incurring any obligation to
make changes or additions to the equipment sold previously.

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Honey Bee Manufacturing Ltd.
AirFLEX 200 Series
Revision 1.3 P/N: 95029
This Page Intentionally Left Blank

Honey Bee Manufacturing Ltd.
AirFLEX 200 Series
Page 9Revision 1.3 P/N: 95029
Table of Contents
1 - Purchase Information 7
2 - Introduction 15
2.1 - Directions 15
2.2 - Warranty 15
2.4 - Specications 16
2.4.1 - Dimensions & Specications 16
2.3 - Header Identication Number 16
3 - Safety 17
3.1 - Recognize Safety Information 17
3.2 - Understand Signal Words 17
3.3 - Read and Understand Instructions and Warnings 17
3.4 - Protective Clothing 17
3.5 - In Case of Emergency 17
3.6 - High Pressure Spray 17
3.7 - Store the Header Safely 18
3.8 - Safety Around Moving Parts 18
3.9 - High-Pressure Hydraulics 18
3.10 - Transporting the Header 18
3.11 - Using Correct Torque Values 18
3.12 - Practice Safe Maintenance 19
3.13 - Fire Safety 19
3.14 - Keep Equipment Clean 19
3.15 - Safety Feature & Decal Locations 20
4 - Equipment Overview 25
4.1 - Flexible Cutter Bar 25
4.2 - Optional Transport Package 25
4.3 - Automatic Header Height Control (HHC) 25
4.4 - Interchangeable Combine Adapters & Drive Pulleys 25
4.5 - Drive System 26
4.6 - FLEX Mode 26
4.7 - RIGID Mode 26
4.8 - Automatix Calibration and Operation 26
4.9 - Suspended Subframe 26
4.10 - Gauge Wheels 26
5 - Before First Use and Pre-Season Inspection 27
5.1 - Combine Specic Header Modications 27
5.1.1 - 2016 or Newer JD Combines 27
5.1.2 - Combines with ‘Bang-Bang’ or ‘Switching’ style directional control valves. 27
5.1.3 - Gleaner/Massey Ferguson/Challenger Combines 27
5.2 - Header Inspection 27
6 - Before First Use and Pre-Season Checklist 29
7 - Mounting the Header to the Combine 31
7.1 - Combine Preparation 31
7.2 - AirFLEX Preparation 31
7.3 - Mounting The AirFLEX 32
7.4 - If the Optional Transport Package is Purchased 32
7.4.1 - Optional Draw Bar & Transport Storage 33
7.5 - Mounting the AirFLEX (continued) 33

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Honey Bee Manufacturing Ltd.
AirFLEX 200 Series
Revision 1.3 P/N: 95029
7.6 - Hydraulic & Electrical connections 34
7.7 - Drive Shaft Hookup 34
7.8 - Automatix Installation 35
7.9 - Mounting Checklist 38
7.10 - Combine Make Selection 39
7.11 - Automatix Header Height Calibration 39
7.12 - Combine Calibration 39
7.12.1 - Combine feeder house speed 39
7.12.2 - Combine Feeder House Angle 40
7.12.3 - Float 40
7.12.4 - Hydraulic Header Raise and Drop Rates 41
7.12.5 - Combine header height calibration 41
7.12.6 - Combine Header Height/Tilt Sensitivity 41
7.12.7 - Other Combine Settings 41
7.13 - Reel Calibration 42
7.13.1 - Reel Finger Timing Adjustment 42
7.13.2 - Reel Height Adjustment (bottom limit based on nger timing) 42
7.13.3 - Reel Centering 42
7.14 - Feed Auger Finger Timing 43
7.15 - Knife Hold-Down Clearance 44
7.16 - Optional Components 44
7.16.1 - Skid Shoes 44
7.16.2 - Terrace Kit 44
7.16.3 - Cross Auger 45
7.17 - Check for Problems 45
8 - Daily Inspection 47
8.1 - Safety & Protective Shields 47
8.2 - Dividers 47
8.3 - Air Hoses 47
8.4 - Knife Guards & Sections 47
8.5 - FLEX Header Height Control Sensors 47
8.6 - Feed Auger 47
8.7 - Drapers 47
8.8 - Belts 47
8.9 - Lubrication 47
9 - Operation 49
9.1 - Cutting mode selection 49
9.2 - Hydraulic Header Tilt 49
9.3 - Reel Settings & Controls 50
9.3.1 - Finger Pickup Settings (Pitch) 50
9.3.2 - Hydraulic Reel Height and Fore/Aft Control 51
9.3.3 - Reel Speed 51
9.4 - Knife, Feed Auger Drum and Draper Speed. 52
9.5 - Crop Dividers 52
9.5.1 - Crop Divider Pipe: 52
9.5.2 - Crop Divider Snub Extension: 52
9.5.3 - Crop Divider Extension: 52
9.5.4 - Locking Dividers 53
9.6 - Operating in Flex Mode 54
9.6.1 - Flex Air Pressure 54
9.6.2 - Divider settings 55

Honey Bee Manufacturing Ltd.
AirFLEX 200 Series
Page 11Revision 1.3 P/N: 95029
9.6.3 - Reel settings 55
9.6.4 - Ground speed 55
9.6.5 - Flex Automatix Operating Screens 55
9.7 - Operating in Rigid Mode 56
9.7.1 - RIGID mode Air Pressure 56
9.7.2 - To select RIGID mode: 56
9.7.3 - RIGID Center Sensor Mode 57
9.7.4 - Setting Combine Set Point for RIGID Center Sensor Mode 57
9.7.5 - ID Divider Sensor Mode 58
9.7.6 - Divider settings 58
9.7.7 - Reel settings 58
9.7.8 - Ground speed 58
9.7.9 - Rigid Automatix Operation Screens 58
9.8 - Reverse Operation 59
9.9 - Feed Auger Drum Settings 59
9.10 - Combine Header Height Settings 59
9.11 - Feed Auger Stop Warning Lamp 59
9.12 - System Indicator Lamp 59
9.13 - General Crop Specic Productivity 60
10 - Automatix System 62
10.1 - Screen Icons 62
10.2 - Communications Lamp 62
10.3 - Warning Lamp 62
10.4 - Navigating the Automatix System 63
10.5 - Cutting Mode Selection 63
10.6 - Stubble Lights 63
10.7 - Standby Screen 63
10.8 - Automatix Main Menu 64
10.8.1 - Errors & Warnings 65
10.8.2 - Header Height Sensor Calibration 67
10.8.3 - Header Height Calibration Warnings 69
10.8.4 - Header Height Smoothing 70
10.8.5 - Time and Date 70
10.8.6 - System Information 70
10.8.7 - Combine Selection 71
10.9 - Information Screens 72
10.9.1 - Raw Auto Header Height Voltages 73
10.9.2 - Calibrated Range of Motion 73
10.9.3 - Combine Voltages 73
10.9.4 - Air System Status 73
10.9.5 - Speed Sensor Output 74
10.9.6 - Header Height Values 74
10.10 - FLEX Operating Screens 75
10.10.1 - FLEX Mode Live View 75
10.10.2 - FLEX Mode Live View - Warning 75
10.10.3 - Air Pressure Setting for Cutter Bar Ground Pressure 75
10.11 - RIGID Operating Screens 76
10.11.1 - RIGID Mode Live View 76
10.11.2 - RIGID Mode Live View - Warning 76
10.11.3 - Rigid Mode - Sensor Selection 76
10.11.4 - RIGID Divider Sensors Live View 76

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Honey Bee Manufacturing Ltd.
AirFLEX 200 Series
Revision 1.3 P/N: 95029
10.11.5 - RIGID Center Sensor Live View 76
10.12 - Automatix System Menu 77
11 - Troubleshooting 78
11.1 - Reel 78
11.2 - Drapers 78
11.3 - Cutting Platform 79
11.4 - Cutting Platform (continued) 80
11.5 - Active Header Height Control 81
11.6 - RIGID Header Height Control 82
11.7 - Cross Auger 82
11.8 - Miscellaneous 83
12 - Header Transport & Storage 84
12.1 - Read before Transporting 84
12.2 - Measurements for Flatbed Transport 84
12.3 - Transporting on Combine 84
12.4 - Prepare the AirFLEX for Transport on Cart or Trailer 85
12.5 - Transport Using Optional Transport Cart 86
12.5.1 - Trailer Brake Settings 87
12.5.2 - Off-Road Transportation 87
12.5.3 - On-Road Transportation 87
12.5.4 - After Transporting 87
12.6 - Transporting on Flatbed Trailer 88
12.6.1 - With Optional Transport Package 88
12.6.2 - Without Optional Transport Package 89
12.7 - Quick Dismount 90
12.8 - End of Season Storage 91
13 - Regular Service & Adjustment 92
13.1 - Fasteners 92
13.2 - Permanent Bushings 92
13.3 - Reel/Feed Auger Speed Sensor Adjustment 92
13.4 - Cleaning the Header 93
13.5 - Drive Belt Tension 94
13.5.1 - Tension Verication Using Smartphone App 95
13.5.1.1 - Apple Devices (IOS) 95
13.5.1.2 - Android Devices 95
13.5.2 - Feed Auger Drive Belt Tension 96
13.5.3 - Left Draper Drive Belt 1 Tension 96
13.5.4 - Left Draper Drive Belt 2 Tension 96
13.5.5 - Center Draper Drive Belt Tension 97
13.5.6 - Right Hand Drive Belt Tension 97
13.5.7 - Right Hand Draper Belt 1 Tension 98
13.5.8 - Right Hand Draper Belt 2 Tension 98
13.5.9 - Knife Drive Belt Tension 98
13.6 - Drive Belt Replacement 99
13.6.1 - Knife Drive Belt Replacement 99
13.6.2 - Feed Auger Belt Replacement 99
13.6.3 - Left Draper Drive Belt 1 Replacement 100
13.6.4 - Left Draper Drive Belt 2 Replacement 100
13.6.5 - Right Hand Drive Belt Replacement 101
13.6.6 - Center Draper Drive Belt Replacement 101
13.6.7 - Right Hand Draper Belt 1 Replacement 102

Honey Bee Manufacturing Ltd.
AirFLEX 200 Series
Page 13Revision 1.3 P/N: 95029
13.6.8 - Right Hand Draper Belt 2 Replacement 102
13.7 - Drapers 103
13.7.1 - Side Draper Belt Tension 103
13.7.2 - Side Draper Belt Tracking 103
13.7.3 - Center Draper Belt Tension 104
13.7.4 - Draper Installation 104
13.7.5 - Draper Tensioner Setup 105
13.7.6 - Remove & Install Center Draper Belt 105
13.8 - Reel 106
13.8.1 - Set Reel Safety Stops 106
13.8.2 - Minimum Reel Height and Leveling Reel 106
13.8.3 - Reel Finger Replacement 107
13.8.4 - Automatic Reel Speed 107
13.8.5 - Reel Speed Sensor Adjustment 107
13.8.6 - Rephasing Reel Cylinders 107
13.9 - Knife 108
13.9.1 - Knife Drive Component Torque Recommendations 108
13.9.2 - Set Cutterbar Knife Timing 108
13.9.3 - Knife Section Service Kit 109
13.9.4 - Cutterbar Maintenance 109
13.9.5 - Replacing the Knife 109
13.9.5.1 - Removing the Right Hand Knife 110
13.9.5.2 - Removing the Left-Hand Knife 111
13.9.5.3 - Installing the new knife (left or right) 111
13.9.6 - Remove and Install Knife Sections 112
13.9.7 - Repair Broken Knife Back 112
13.9.8 - Connector Bar 112
13.9.9 - Knife Hold-Down Adjustments 113
13.10 - Dividers 114
13.10.1 - Divider Handle 114
13.10.2 - Crop Divider Extension 114
13.10.3 - Crop Divider Pipe Extension 114
13.10.4 - Crop Divider Snub Extension 114
13.10.5 - Divider Spring Float Setting 115
13.11 - Feed Auger 115
13.11.1 - Finger Timing Adjustment 115
13.11.2 - Feed Auger Drum Position 116
13.11.3 - Feed Auger Interior Access 116
13.11.4 - Remove and Install Feed Auger Fingers 116
13.11.5 - Remove and Install Feed Auger Finger Guides 116
13.12 - Hydraulic Tilt Cylinder 117
13.12.1 - Reposition the Hydraulic Tilt Cylinder 117
13.13 - Center Rock Trap and Draper Cleanout 118
13.14 - Open Side Shield 118
13.15 - Drive Shaft Lubrication 118
13.16 - FLEX Header Height Control Sensor Bar Alignment 119
13.17 - Checking for Air Leaks 119
13.18 - Lubrication 120
13.18.1 - Grease Specications 120
13.18.2 - Wheel Bearing Grease 120

Page 14
Honey Bee Manufacturing Ltd.
AirFLEX 200 Series
Revision 1.3 P/N: 95029
13.18.3 - Alternative and Synthetic Lubricants 120
13.18.4 - Lubricant Storage 120
13.18.5 - Mixing of Lubricants 121
13.18.6 - Reel Lubrication 121
13.18.7 - Gearbox Lubrication 121
13.18.8 - Lubrication Location & Interval 122
14 - Support 124
15 - Appendix 126
15.1 - AGCO Bezels 126
15.1.1 - Conguring the AGCO Bezels 126
15.2 - Permanently Lubricated Bushing Locations 128
15.3 - Header Height Control Sensor Locations 129
15.3.1 - Automatix Display Sensor Identication 129
15.4 - Speed Sensor Locations 130
15.5 - Lift Valve Performance BeeBox 131
15.6 - 2016 or later JD Combine Check valve Kit 132
15.7 - Recommended Torque Values (ft-lb) 133
15.8 - Drive Shaft Lengths 134
15.9 - Electrical Layout 135

Honey Bee Manufacturing Ltd.
AirFLEX 200 Series
Page 15Revision 1.3 P/N: 95029
2 - Introduction
All information, illustrations and specications in this
manual are based on the latest information available at
the time of publication. The right is reserved to make
changes at any time without notice.
This manual should be considered a permanent part of
your header and should remain with the machine when
you sell it.
Measurements in this manual are given in the worldwide
standard of metric as well as U.S.A. unit equivalents.
Use only correct replacement parts and fasteners.
Metric and inch fasteners require a specic metric or
inch wrench.
All names given in this document for equipment
components are those in use at the time of design.
Please write down your equipment serial numbers in
the Specication section to help in tracing the header
should it be stolen. Your dealer also needs these
numbers when you order parts. File the identication
numbers in a secure place away from the header.
2.1 - Directions
Right and left hand sides are determined by facing
in the direction the implement will travel when going
forward.
FRONT/FORE
REAR/AFT
LEFT RIGHT
Fig. 1 - Reference directions
2.2 - Warranty
The warranty is provided as part of Honey Bee’s
support program for customers who operate and
maintain their equipment as described in this
manual.
Honey Bee Manufacturing Ltd. (Honey Bee) warrants
your new AirFLEX Header to be free of defects in
material and workmanship, under normal use and
service. Obligations under this warranty shall extend
for a period of 1 year (12 months) following the date
of rst use to the original purchaser and shall be
limited to, at the option of Honey Bee, replacement
or repair of any parts found, upon inspection by
Honey Bee, to be defective.
Warranty Claims
The purchaser claiming under this warranty
shall report a warranty claim to his Authorized
Dealer. The dealer shall complete the claim, on
the prescribed form online, for inspection by an
authorized company representative. Warranty
claims must be submitted online within 60 days of
warranty expiration on the Honey Bee Manufacturing
Ltd Claim Form (CFI).
Limitations of Liability
This warranty is expressly in lieu of all other
warranties expressed or implied and all other
obligations or liabilities on our part of any kind
or character, including liabilities for alleged
representations or negligence. We neither assume
nor authorize any person to assume, on our behalf,
any liability in connection with the subsequent sale of
the AirFLEX Header.
This warranty shall not apply to any AirFLEX Header
which has been altered outside the factory in a
way that Honey Bee judges to affect its operation
or reliability, or which has been subject to misuse,
neglect, or accident.
Operator’s Manual
The purchaser acknowledges having received
training in the safe operation of the Header and that
Honey Bee does not assume any liability resulting
from the operation of the Header in any manner
other than described in this manual.

Page 16
Honey Bee Manufacturing Ltd.
AirFLEX 200 Series
Revision 1.3 P/N: 95029
2.3 - Header Identication Number
The AirFLEX Header serial number plate is located directly on top of the hydraulic bulkhead as shown below.
The letters and numbers stamped on the plate identify the header. Please have this serial number on hand when
ordering replacement parts. If ever stolen, the serial number is needed for law enforcement to trace.
Fig. 2 - Serial number plate location
2.4 - Specications
2.4.1 - Dimensions & Specications
Model 225 230 236 240 245 250
Size 25ft
(7.62m)
30ft
(9.14 m)
36ft.
(10.97 m)
40ft.
(12.19 m)
45ft.
(13.72 m)
50ft
(15.24 m)
Header Weight
- Operating Conguration
6210 lbs
2823 kg
6699 lbs
3045 kg
7115 lbs
3234 kg
7883 lbs
3583 kg
8271 lbs
3760 kg
8659 lbs
3936 kg
Header Weight
- Transport Conguration
6995 lbs
3180 kg
7484 lbs
3402 kg
7900 lb
3591 kg
8668 lbs
3940 kg
9056 lbs
4116 kg
9444 lbs
4293 kg
Optional Transport Package 785 lbs
356 kg
Optional Cross Auger Hydraulically driven cross auger.
Cutting System Mechanically driven knife drive with SCH sections. 9” (22.9 cm) of FLEX.
Drapers Mechanically driven with simple to use tensioning system.
Draper Shield A new patented system that directs the ow of crop to the center deck without
the need for moving parts
Reel Hydraulically driven, with multiple crop settings and nger spacing options.
Automatic reel speed control
Transport Heavy duty road transport with electric brakes
Record your equipment serial numbers below for reference in the event of service or theft.
Header Serial Number:
Reel Serial Number
These specications are subject to change without notice or obligation.

Honey Bee Manufacturing Ltd.
AirFLEX 200 Series
Page 17Revision 1.3 P/N: 95029
3 - Safety
3.1 - Recognize Safety Information
This is a safety-alert symbol. When
you see this symbol, be alert to the
potential for personal injury. Follow
recommended precautions and safe
operating practices.
3.2 - Understand Signal Words
The following are safety terms used around the
equipment and throughout this manual. Please read
and understand their descriptions.
Indicates an imminently hazardous situation that, if
not avoided, will result in death or serious injury.
This signal word is to be limited to the most
extreme situations.
Indicates a potentially hazardous situation that, if
not avoided, could result in death or serious injury,
and includes hazards that are exposed when
guards are removed. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation that, if
not avoided, may result in minor or moderate injury.
It may also be used to alert against unsafe
practices.
Warns of potential damage to the header if proper
procedures are not followed.
Noties you of important information to which you
should pay attention.
3.3 - Read and Understand
Instructions and Warnings
Please read and understand all warnings and safety
information contained within this manual and on the
safety signs located on your equipment.
You may nd additional safety information on after-
market optional equipment that may not be included
in this manual.
Only allow trained individuals to operate the AirFLEX
Header. Failure to comply can result in injury and/or
equipment damage.
Unauthorized equipment modications can cause
injury or equipment failure that is not covered under
warranty.
3.4 - Protective Clothing
When working around running equipment, secure
all loose items such as long hair, jewelry, or loose
clothing are secured so they do not contact moving
parts. Failure to do so will result in injury or death.
Wear hearing protection to protect against hearing
damage.
Operating equipment safely requires your full
attention, do not wear headphones while operating
the header.
3.5 - In Case of Emergency
Keep a rst aid kit and re extinguisher with your
header at all times. Keep phone numbers for
emergency services near your telephone.
3.6 - High Pressure Spray
Avoid spraying yourself, electronics or hydraulic
connections with a pressure sprayer.

Page 18
Honey Bee Manufacturing Ltd.
AirFLEX 200 Series
Revision 1.3 P/N: 95029
3.7 - Store the Header Safely
Ensure your header and all attachments are
secured when not in use. Keep bystanders away
from equipment and storage area. Failure to
comply can result in injury or death.
3.8 - Safety Around Moving Parts
Never attempt to service your equipment while in
operation. Always shut off the combine and wait for
all moving parts to come to a complete stop before
approaching the header.
Keep guards and shields in place at all times.
Ensure that they are serviceable and installed
correctly.
Cutterbar, auger, reel, drive shafts, and drapers
cannot be completely shielded due to their function.
Stay clear of these moving elements during
operation.
3.9 - High-Pressure Hydraulics
High pressure hydraulic leaks can penetrate the
skin causing serious injury. Always relieve
pressure before disconnecting hydraulic lines and
tighten all connections before applying pressure.
Hydraulic leaks can be extremely small and difcult
to see. Search for leaks with a piece of cardboard.
Protect hands and body from high-pressure uids.
If an accident occurs, see a doctor immediately.
Any uid injected into the skin must be surgically
removed within a few hours or gangrene may
result. Doctors unfamiliar with this type of injury
should reference a knowledgeable medical source.
3.10 - Transporting the Header
When transporting the header, frequently check for
trafc from the rear, especially in turns. Always use
headlights, ashing warning lights, and turn signals
(when turning) day and night. Follow local
regulations for equipment lighting and marking.
Keep lighting and marking visible, clean, and in
good working order, replace if necessary.
Whenever possible avoid transporting the header
on public roadways with header attached to the
combine.
If combine must be transported with header
attached, ensure all warning lights are operating,
and reective material is clean and visible.
Completely retract and lower the reel before
transporting.
Use of a spotter or pilot vehicle is recommended
on busy, narrow or hilly roads and when crossing
bridges.
Drive at a speed safe for conditions.
Do not exceed 25 mph (40 kph) when transporting
the header on the optional transport package.
3.11 - Using Correct Torque Values
It is extremely important that you use the correct
torque values when servicing your AirFLEX header.
Failure to follow the torque recommendations on
page 134 can result in equipment damage.

Honey Bee Manufacturing Ltd.
AirFLEX 200 Series
Page 19Revision 1.3 P/N: 95029
3.12 - Practice Safe Maintenance
Before attempting to service your equipment,
ensure that you fully understand any procedure that
you are about to attempt.
Ensure all equipment is secured against sudden
drops.
Keep the work area clean and dry.
Keep all parts in good condition and properly
installed. Fix damage immediately. Replace worn
or broken parts. Remove buildup of grease, oil, or
debris.
If welding on the header, rst disconnect battery
ground cable (-). before making adjustments to
electrical systems or welding on the header.
The header must be lowered to the ground before
servicing. If the work requires that the header or
reel be lifted, provide secure support. If left in a
raised position, hydraulically supported devices can
settle or drop suddenly.
Do not support the header on cinder blocks, hollow
tiles, or props that may crumble under continuous
load. Do not work under a header that is supported
only by a jack.
Do not attempt to clean drive belts or drapers with
ammable cleaning solvents.
3.13 - Fire Safety
Build up of chaff and crop debris near moving parts
is a re hazard. Check and clean these areas
frequently. Before inspection or service, shut off
engine, engage the parking break, remove the key
and wait for all moving parts to come to a stop.
Keep a re extinguisher with your equipment at all
times and ensure the operator is educated in its
operation.
3.14 - Keep Equipment Clean
Inspect and clean your equipment before every
use. Clear away all material buildup. Pay special
attention to all moving parts such as drive belts,
drive shafts, and bearings. Failure to keep the
equipment clean can result in re.

Page 20
Honey Bee Manufacturing Ltd.
AirFLEX 200 Series
Revision 1.3 P/N: 95029
3.15 - Safety Feature & Decal Locations
Please take a moment to walk around your equipment and familiarize yourself with the safety decals and
features on your equipment. Refer to the gure below and the decal list on the following pages for assistance.
Please ensure that you fully understand all safety warnings and instruction before operating this equipment.
Fig. 3 - Decal & Safety Feature Locations