Honeywell MK7580-30B41-00 - Metrologic MS7580 Genesis User manual

Genesis™
Presentation Area Imager
7580
User’s Guide

Disclaimer
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specifications and other information contained in this document without prior
notice, and the reader should in all cases consult HII to determine whether any
such changes have been made. The information in this publication does not
represent a commitment on the part of HII.
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© 2010 - 2011 Honeywell International Inc. All rights reserved.
Web Address: www.honeywellaidc.com
Trademarks
Omniplanar, Swiftdecoder, Metrologic, MetroSet2, and TotalFreedom are
trademarks or registered trademarks of Metrologic Instruments, Inc. or Honeywell
International Inc.
Microsoft, Windows 95, and Windows are registered trademarks of Microsoft
Corporation.
IBM is a trademark of International Business Machines Corporation.
Checkpoint is a registered trademark of Checkpoint Systems, Inc.
Other product names mentioned in this manual may be trademarks or
registered trademarks of their respective companies and are the property of their
respective owners.
Patents
For patent information, please refer to www.honeywellaidc.com/patents.

iii
Table of Contents
Introduction
Product Overview.............................................................................................1
Base Kit Components.......................................................................................2
Optional Accessories........................................................................................2
MS7580 Components.......................................................................................4
Labels...............................................................................................................5
Maintenance..................................................................................................... 5
Cable Installation and Removal........................................................................6
Interface Installation
RS232 ..............................................................................................................7
Keyboard Wedge..............................................................................................8
RS485 ..............................................................................................................9
USB................................................................................................................10
Mounting the MS7580
Components of Adapter Kit 46-00911............................................................13
Components of Wall Mount Kit 46-00913.......................................................13
Installation of Adapter Kit 46-00911 ...............................................................14
Installation of Wall Mount Kit 46-00913.......................................................... 16
Operation
Modes of Operation........................................................................................17
Audible Indicators........................................................................................... 19
Visual Indicators.............................................................................................20
Failure Modes................................................................................................. 21
Field of View................................................................................................... 22
Depth of Field by Minimum Bar Code Element Width ....................................23
IR Activation Range........................................................................................ 24
Illumination Source......................................................................................... 25
IR Source .......................................................................................................26
Targeting Source............................................................................................ 27

iv
Troubleshooting Guide.........................................................................29
Design Specifications...........................................................................33
Applications and Protocols..................................................................35
Configuration and Upgrades................................................................37
Configuration Modes......................................................................................37
Upgrading the Firmware................................................................................. 37
MS7580-124-EAS Model
Integrated RF EAS Antenna Connection........................................................39
EAS System Connection................................................................................40
Configuration for EAS Applications ................................................................42
EAS Tag Deactivation Range.........................................................................44
Imager Pinouts–MS7580-124-EAS ................................................................46
Cable Pinouts.................................................................................................47
Antenna Disconnect.......................................................................................47
Imager and Cable Terminations
Standard Imager Pinouts................................................................................ 49
Standard Cable Pinouts..................................................................................50
Limited Warranty...................................................................................53
Regulatory Compliance
Safety.............................................................................................................55
EMC ...............................................................................................................56
Index.......................................................................................................59
Customer Support.................................................................................61
Technical Assistance......................................................................................61
Product Service and Repair............................................................................62

1
Introduction
Product Overview
The MS7580 Genesis™ is a high performance presentation area-imaging bar
code imager that utilizes CMOS imaging sensors for superior image quality.
Genesis utilizes custom decoder software, for reliable decoding of both 1D and
2D bar code symbologies. Sharp images can be captured and transmitted in a
variety of outputs including: .jpg, .bmp, and .tiff.
Omnidirectional scanning capabilities and an excellent motion tolerance provides
aggressive scanning of all standard 1D, GS1 DataBar™ (RSS), PDF417,
microPDF, Composite, Matrix, and Postal Codes symbology types. Firmware
updates are easily loaded into Flash memory.
The MS7580 provides an extended scan volume and a built in object detection
sensor (IR) that instantly turns on the imager when an object is presented within
the imager’s field of view.
Genesis™Interface Support
MS7580–124
Interfaces supported include:
•RS232
•USB
•Keyboard Wedge
•RS485(External via Cable)
EAS equipped models are indicated with an EAS extension on the model number
(i.e., MS7580-124-EAS). See pages 39–47 for additional product information.
USB is configurable for Keyboard Emulation Mode, Bi-Directional Serial Emulation
Mode or IBM OEM. The default USB setting is Keyboard Emulation Mode.
Applicable for IBM®host applications.
Note: Standard models ship with the ability to read all 1D, PDF, and 2D bar
codes. Decoding and functional capability is limited and imagers will
not support key features including, but not limited to, the ability to
decode PDF, 2D or OCR fonts without proper limited use licenses
provided by Honeywell. If you wish to purchase a limited license for one
or more of the key features not included in the standard imager, please
specify at the time of sale or otherwise contact a customer service
representative for more information.

2
Base Kit Components
Part # Description
MS7580-124Genesis 7580 Presentation Area Imager
00-02544 MetroSelect®Single-Line Configuration Guide
00-05252 Area-Imaging Supplemental Configuration Guide*
GEN-7580-UG Genesis 7580 Installation and User’s Guide*
EAS equipped models are indicated with an EAS extension on the model number
(i.e., MS7580-124-EAS). See pages 39–47 for additional product information.
 Manuals are available for download from www.honeywellaidc.com.
Optional Accessories
Part # Description
AC to DC Power Transformer - Regulated 12VDC @ 1.25A output.
46-00862 90VAC to 255VAC United States, Canada and Japan
46-00863 90VAC to 255VAC Continental European
46-00864 90VAC to 255VAC United Kingdom
46-00865 90VAC to 255VAC China
46-00866 90VAC to 255VAC Australia
Other items may be ordered for the specific protocol being used. To order additional items,
contact the dealer, distributor, or customer service. See page 61 for contact information.

3
Part # Description
Cable Compatibility Warning
The MS7580 requires a cable designed for a 12VDC area imager.
Do not attempt to use any cables other than the specified cables listed below
(cable series 5S-5Sxxx). Any damage incurred from incorrect cable usage
will void the limited warranty shown on page 53.
5S-5S000-3 RS232 12V VLink Cable with Built in Power Jack
Straight Black Cable with Short Strain Relief
5S-5S002-3 Keyboard Wedge 12V VLink Cable with Adapter Cable
Straight Black Cable with Short Strain Relief
5S-5S213-N-3 USB Direct Cable for 12V Host Power Locking Plus-Power™ Type A Connector
Straight Black Cable with Short Strain Relief
5S-5S235-3 USB 12V VLink Cable with Built in Power Jack Non-Locking Type A Connector
Straight Black Cable with Short Strain Relief
MX-RS485-5S006-3 RS485 Voltage Converter Cable with Build in Power Jack
Straight Black Cable with Short Strain Relief
The following MS7580-124-EAS cables are compatible with Checkpoint
®
System devices. For additional cable information for the MS7580-124-EAS,
refer pages 39–47.
MX-5S114-E-3 RS232 12V VLink Straight, Black Cable
with Built in Power Jack
MX-5S236-E-3 USB 12V VLink Straight Black Cable with
Built in Power Jack, Non-Locking Type A Connector
46-00911 MS7580 Wall Mount Adapter Kit
46-00913 MS7580 Wall Mount Kit
00-05250 MS7580 Wall Mount Installation Guide
Other items may be ordered for the specific protocol being used. To order additional items,
contact the dealer, distributor, or customer service. See page 61 for contact information.

4
MS7580 Components
Item Item Description
1 Blue and White LED
See Visual Indicators (on page 20)
2 Button Mode Select Button
3 Speaker See Audible Indicators (on page 19)
4 Window LED Aperture
5 Adjustable Base
6 Cable Connection 10-pin RJ45, Female Socket,
See Imager Pinout Connections (on page 49)
7 Cable Release See Cable Installation and Removal (on page 6)
Note: The MS7580-124-EAS model is equipped with an integrated antenna
for Electronic Article Surveillance (EAS) system support. See pages
39–47 for additional product information.
Figure 1. Imager Components

5
Labels
Each MS7580 has a label located near the top of the output window. This label
provides the imager’s model number, date of manufacture, serial number, CE
and caution information. Additional information has been molded into the
underside of the imager's case. The following figure gives an example of the
label and the molded text with their locations identified.
Figure 2. Label and Molded Text Samples
For North America:
CAUTION: To maintain compliance with applicable standards, all circuits
connected to the scanner must meet the requirements of a NEC Class 2
power source or Limited Power Source as defined in UL 60950-1 Clause 2.5.
For Other Countries:
CAUTION: To maintain compliance with applicable standards, all circuits
connected to the scanner must meet the requirements of a Limited Power
Source as defined in IEC 60950-1 Clause 2.5.
Maintenance
Smudges and dirt on the imager's window can interfere with the imager's
performance. If the window requires cleaning, use only a mild glass cleaner
containing no ammonia. When cleaning the window, spray the cleaner onto a lint
free, non-abrasive cleaning cloth and then gently wipe the window clean.
If the imager's case requires cleaning, use a mild cleaning agent that does not
contain strong oxidizing chemicals. Strong cleaning agents may discolor or
damage the imager's exterior.

6
Cable Installation and Removal
Installation
1. Insert the cable’s modular connector into the socket on the imager.
2. Pull gently on the cable strain relief to ensure the cable is installed.
Note: If the cable is not fully latched, the imager may power intermittently.
Figure 3. Installing the Cable
Removal
Turn the host power off and disconnect the power supply from the cable before
attempting to disconnect the cable from the imager.
1. Locate the small pinhole on the imager near the cable connection point.
2. Bend a paperclip into the shape shown below.
3. Insert the paperclip into the pinhole and apply pressure to release the
connector lock.
4. Pull gently on the strain-relief of the cable to remove the cable from the
imager.
Figure 4. Disconnecting the Cable
MS7580-124-EAS Model Note
See page 39 for additional cable installation/removal instructions specific to the
MS7580-124-EAS Genesis with integrated RF EAS antenna.