Honeywell SmartVFD COMPACT User manual

1 Honeywell
Ho Honeywell
User Manual
SmartVFD COMPACT
Variable Frequency Drives
for Constant and Variable
Torque Applications
62-0312-01
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1 Honeywell
User’s Manual
Index
1. SAFETY ..........................................................................................3
1.1 Warnings ...............................................................................3
1.2 Safety instructions .................................................................5
1.3 Grounding and Ground fault protection .................................5
1.4 Before running the motor .......................................................6
2. RECEIPT OF DELIVERY ...............................................................7
2.1 Type designation code .........................................................7
2.2 Storage ..................................................................................8
2.3 Maintenance ..........................................................................8
2.4 Warranty ................................................................................8
3. TECHNICAL DATA ........................................................................9
3.1 Compact technical data ..........................................................9
3.2 Power ratings .........................................................................10
3.2.1 Compact - Mains voltage 208 - 240 V .........................10
3.2.2 Compact - Mains voltage 380 - 480 V .........................10
4. INSTALLATION ..............................................................................11
4.1 Mechanical installation ..........................................................11
4.1.1Compact dimensions ....................................................12
4.1.2 Cooling ........................................................................13
4.1.3 EMC levels ..................................................................13
4.1.4 Changing the EMC protection class from H or L to T ..14
4.2 Cabling and connections .......................................................15
4.2.1 Power cabling ..............................................................15
4.2.2 Control cabling ............................................................16
4.2.3 Cable and fuse specifications ......................................18
4.2.4 General cabling rules ..................................................19
4.2.5 Stripping lengths of motor and mains cables ..............20
4.2.6 Cable installation and the UL standards ......................20
4.2.7 Cable and motor insulation checks .............................20
5. COMMISSIONING ..........................................................................23
5.1 Commissioning steps of Compact ........................................23
6. FAULT TRACING ...........................................................................25
7. APPLICATION INTERFACE ..........................................................29
7.1 Introduction ............................................................................29
7.2 Control I/O .............................................................................31
8. CONTROL PANEL .........................................................................33
8.1 General ..................................................................................33
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8.2 Display ...................................................................................33
8.3 Keypad ..................................................................................34
8.4 Navigation on the Compact control panel ............................35
8.4.1 Main menu ..................................................................35
8.4.2 Reference menu .........................................................36
8.4.3 Monitoring menu .........................................................37
8.4.4 Parameter menu .........................................................39
8.4.5 Fault history menu ......................................................40
9. GENERAL PURPOSE APPLICATION PARAMETERS ................ 41
9.1 Quick setup parameters (Virtual menu, shows when par. 13.1 = 1)
..............................................................................................42
9.2 Motor settings (Control panel: Menu PAR -> P1) ..................44
9.3 Start/stop setup (Control panel: Menu PAR -> P2) ...............45
9.4 Frequency references (Control panel: Menu PAR -> P3) .....45
9.5 Ramps and brakes setup (Control panel: Menu PAR -> P4) 46
9.6 Digital inputs (Control panel: Menu PAR -> P5) ....................46
9.7 Analogue inputs (Control panel: Menu PAR -> P6) ...............48
9.8 Digital and analogue outputs (Control panel: Menu PAR -> P7)
..............................................................................................48
9.9 Protections (Control panel: Menu PAR -> P9) ......................49
9.10 Autorestart parameters (Control panel: Menu PAR -> P10 ) 50
9.11 PI control parameters (Control panel: Menu PAR -> P12) ..51
9.12 Easy usage menu (Control panel: Menu PAR -> P0) .........52
9.13 System parameters .............................................................52
10. PARAMETER DESCRIPTIONS ...................................................55
10.1 Motor settings (Control panel: Menu PAR -> P1) ................55
10.2 Start/Stop setup (Control panel: Menu PAR -> P2) .............58
10.3 Frequency references (Control panel: Menu PAR -> P3) ...60
10.4 Ramps & brakes setup (Control panel: Menu PAR -> P4) ..60
10.5 Digital inputs (Control panel: Menu PAR -> P5) ..................63
10.6 Analoque inputs (Control panel: Menu PAR -> P6) .............64
10.7 Digital and analoque outputs (Control panel: Menu PAR -> P7)
..............................................................................................64
10.8 Motor thermal protection (parameters 9.7 - 9.10) ................65
10.9 Autorestart parameters (Control panel: Menu PAR -> P10) 67
10.10 PI control parameters (Control panel: Menu PAR -> P12) 68
10.11 Easy usage menu (Control panel: Menu PAR -> P9) ........69
10.12 Fieldbus parameters (Control panel: Menu PAR -> S2) ....71
10.12.1 Modbus process data ..............................................72
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3 Safety Honeywell
1
1. SAFETY
ONLY A COMPETENT ELECTRICIAN IS ALLOWED TO
CARRY OUT THE ELECTRICAL INSTALLATION!
This manual contains clearly marked cautions and warnings which are intended for
your personal safety and to avoid any unintentional damage to the product or con-
nected appliances.
Please read the information included in cautions and warnings carefully:
1.1 WARNINGS
= Dangerous voltage
Risk of death or severe injury
= General warning
Risk of damage to the product or
connected appliances
1
The components of the power unit of the frequency converter are
live when the VFD is connected to mains potential.
Coming into contact with this voltage is extremely dangerous
and may cause death or severe injury. The control unit is iso-
lated from the mains potential.
2
The motor terminals U, V, W (T1, T2, T3) and the possible brake
resistor terminals -/+ are live when VFD is con-
nected to mains, even if the motor is not running.
3
The control I/O-terminals are isolated from the mains potential.
However, the relay output terminals may have a dangerous con-
trol voltage present even when VFD is disconnected from
mains.
4
The ground leakage current of the variable frequency drive
exceeds 3.5mA AC. According to standard EN61800-
5-1, a reinforced protective ground connection must be ensured.
5
If the frequency converter is used as a part of a machine, the
machine manufacturer is responsible for providing the machine
with a main switch (EN 60204-1).
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Honeywell Safety 4
1
6
If the VFD is disconnected from mains while running
the motor, it remains live if the motor is energized by the proc-
ess. In this case the motor functions as a generator feeding
energy to the frequency converter.
7
After disconnecting the frequency converter from the mains, wait
until the fan stops and the indicators on the display go out. Wait
5 more minutes before doing any work on the VFD
connections.
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5 Safety Honeywell
1
1.2 SAFETY INSTRUCTIONS
1.3 GROUNDING AND GROUND FAULT PROTECTION
The Compact VFD must always be grounded with an
grounding conductor connected to the grounding terminal. See figure below:
•The ground fault protection inside the frequency converter protects
only the converter itself against ground faults.
•If fault current protective switches are used they must be tested
with the drive with ground fault currents that are possible to arise in
fault situations.
1The variable frequency drive has been designed
for fixed installations only.
2Do not perform any measurements when the frequency converter
is connected to the mains.
3Do not perform any voltage withstand tests on any part of the
VFD. The product safety is fully tested at factory.
4Prior to measurements on the motor or the motor cable, discon-
nect the motor cable from the frequency converter.
5
Do not open the cover of VFD. Static voltage discharge
from your fingers may damage the components. Opening
the cover may also damage the device. If the cover of the VFD
is opened, warranty becomes void.
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Honeywell Safety 6
1
1.4 BEFORE RUNNING THE MOTOR
Checklist:
Before starting the motor, check that the motor is mounted
properly and ensure that the machine connected to the motor
allows the motor to be started.
Set the maximum motor speed (frequency) according to the
motor and the machine connected to it.
Before reversing the motor shaft rotation direction make sure
that this can be done safely.
Make sure that no power correction capacitors are connected
to the motor cable.
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7 Receipt of Delivery Honeywell
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2. RECEIPT OF DELIVERY
After unpacking the product, check that no signs of transport damages are to be
found on the product and that the delivery is complete (compare the type designation
of the product to the code below).
Should the drive have been damaged during the shipping, please contact primarily
the cargo insurance company or the carrier.
If the delivery does not correspond to your order, contact the supplier immediately.
2.1 TYPE DESIGNATION CODE
Figure 2.1: Type Code Designation
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Honeywell Receipt of Delivery 8
2
2.2 STORAGE
If the frequency converter is to be kept in store before use make sure that the ambient
conditions are acceptable:
Storing temperature -40 °F(-40 °C)…+70 °F(21 °C)
Relative humidity < 95%, no condensation
2.3 MAINTENANCE
In normal operating conditions, CompactVFD are maintenance-free.
2.4 WARRANTY
Only manufacturing defects are covered by the warranty. The manufacturer as-
sumes no responsibility for damages caused during or resulting from transport, re-
ceipt of the delivery, installation, commissioning or use.
The manufacturer shall in no event and under no circumstances be held responsible
for damages and failures resulting from misuse, wrong installation, unacceptable
ambient temperature, dust, corrosive substances or operation outside the rated
specifications. Neither can the manufacturer be held responsible for consequential
damages.
Variable frequency drive devices (VFD) and accessories: new products for thiry-six
(36) months and factory refurbished drives for twelve (12) months from date of in-
stallation when start-up and commissioning is performed by Honeywell VFD Author-
ized and trained personnel. All VFD warranty return products must have
priorauthorization (Form No. 87-0284) and be returned only to the VFD Service Cent-
er in Chattanooga, TN.
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9 Technical Data Honeywell
3
3. TECHNICAL DATA
3.1 COMPACT TECHNICAL DATA
Dimensions
and weight
Frame H (in) W (in) D (in) Weight (lb)
MI1 6.1 2.6 3.9 1.2
MI2 7.7 3.5 4.0 1.5
MI3 10.3 3.9 4.3 2.18
Supply
network
Compact (400V) cannot be used with
corner grounded networks
Motor
connection
Output voltage 0 - Uin
Output current Continuous rated current INat ambient tempera-
ture max. 122 ºF (+50 ºC), overload 1.5 x INmax.
1min/10min
Ambient
conditions
Ambient operating
temperature
14 °F (-10 °C) (no frost)…122 °F (+50 °C): rated
loadability IN
Storage temperature -40 °F (-40 °C)…+158 °F (+70 °C)
Relative humidity 0…95% RH, non-condensing, non-corrosive, no
dripping water
Altitude 100% load capacity (no derating) up to 3280 ft. 1%
derating for each 328 ft above 3280 ft; max. 6560
ft
Enclosure class IP20 (open Chassis), option: NEMA 1
EMC
Immunity Complies with EN50082-1, -2, EN61800-3
Emissions 230V : Complies with EMC category C2 (Honey-
well level H); With an internal RFI filter
400V: Complies with EMC category C2 (Honey-
well level H): With an internal RFI filter
Both: No EMC emission protection (Honeywell
level N): Without RFI filter
Standards For EMC: EN61800-3,
For safety: UL508C, EN61800-5-1
Certificates
and
manufacturer’s
declarations of
conformity
For safety: CB, CE, UL, cUL,
For EMC: CE, CB, c-tick
(see unit nameplate for more detailed approvals)
Table 3.1 : Technical data
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Honeywell Technical Data 10
3
3.2 POWER RATINGS
3.2.1 Mains voltage 208 - 240 V
3.2.2 Mains voltage 380 - 480 V
Note 1: The input currents are calculated values with 100 kVA line transformer supply.
Note 2: The mechanical dimensions of the units are given in Chapter 4.1.1.
Mains voltage 208-240 V, 50/60 Hz, 1~ series
Product code Rated loadability Motor
shaft
power
Nominal
input
current
Mechanical
size and
weight (lb)
100% contin.
current IN[ A ]
150% overload
current [ A ]
P
[ HP ]
[ A ]
HVFDCD1B0003xxx 1.7 2.6 0.25 4.2 MI1 1.2
HVFDCD1B0005xxx 2.4 3.6 0.5 5.7 MI1 1.2
HVFDCD1B0007xxx 2.8 4.2 0.75 6.6 MI1 1.2
HVFDCD1B0010xxx 3.7 5.6 1 8.3 MI1 1.2
HVFDCD1B0015xxx 4.8 7.2 1.5 11.2 MI2 1.5
HVFDCD1B0020xxx 7.0 10.5 214.1 MI2 1.5
HVFDCD1B0030xxx 9.6 14.4 3 15.8 MI3, 2.18
Table 3.2 : Power ratings, 208 - 240 V
Mains voltage 380-480 V, 50/60 Hz, 3~ series
Product code Rated loadability Motor shaft
power
Nomina
l input
current
Mechanical
size and
weight (lb)
100%
continuous
current
IN[ A ]
150%
overload
current
[ A ]
380-480V
supply
P[ HP ]
[ A ]
HVFDCD3C0005xxx 1.3 2.0 0.5 2.2 MI1 1.2
HVFDCD3C0007xxx 1.9 2.9 0.75 2.8 MI1 1.2
HVFDCD3C0010xxx 2.4 3.6 1 3.2 MI1 1.2
HVFDCD3C0015xxx 3.3 5.0 1.5 4.0 MI1 1.2
HVFDCD3C0020xxx 4.3 6.5 25.6 MI2 1.5
HVFDCD3C0030xxx 5.6 8.4 37.3 MI2 1.5
HVFDCD3C0040xxx 7.6 11.4 4 9.6 MI3, 2.18
HVFDCD3C0050xxx 9.0 13.5 5 11.5 MI3, 2.18
HVFDCD3C0075xxx 12.0 18.0 7.5 14.9 MI3, 2.18
Table 3.3 : Power ratings, 380 - 480 V
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11 Installation Honeywell
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4. INSTALLATION
4.1 MECHANICAL INSTALLATION
There are two possible ways to mount the Compact VFD to the wall - either
screw or DIN-rail mounting. The mounting dimensions are given on the back of the
drive and on the following page.
Figure 4.1: Screw mounting
Figure 4.2: DIN-rail mounting
MI2-3MI1
=M 4 =M 5
12
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4.1.1 Dimensions
Figure 4.3: Dimensions, MI1-MI3
Type H1 H2 H3 W1 W2 W3 D1 D2
MI1 6.2 5.8 5.4 2.6 1.5 0.2 3.9 0.3
MI2 7.7 7.2 6.7 3.5 2.5 0.2 4 0.3
MI3 10.3 9.9 9.5 3.9 3.0 0.2 4.3 0.3
Table 4.1 : Dimensions in inches
W1
W2
W3
H1 H2
D1
H3
D2
Honeywell
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13 Installation Honeywell
4
4.1.2 Cooling
Forced air flow cooling is used in all Compact VFDs.
Enough free space must be left above and below the frequency converter to ensure
sufficient air circulation and cooling. The required dimensions for free space are giv-
en in the table below:
4.1.3 EMC levels
Compact frequency converters are divided into five classes according to
the level of electromagnetic disturbances emitted, the requirements of a power sys-
tem network and the installation environment (see below). The EMC class of each
product is defined in the type designation code.
Category C1: Frequency converters of this class comply with the requirements of
category C1 of the product standard EN 61800-3 (2004). Category C1 ensures the
best EMC characteristics and it includes converters the rated voltage of which is less
than 1000V and which are intended for use in the 1st environment. NOTE: The re-
quirements of class C are fulfilled only as far as the conducted emissions are con-
cerned.
Category C2: Frequency converters of this class comply with the requirements of
category C2 of the product standard EN 61800-3 (2004). Category C2 includes con-
verters in fixed installations and the rated voltage of which is less than 1000V. The
class H frequency converters can be used both in the 1st and the 2nd environment.
Category C3: Frequency converters of this class comply with the requirements of
category C3 of the product standard EN 61800-3 (2004). Cateory C3 includes con-
verters the rated voltage of which is less than 1000V and which are intended for use
in the second environment only.
Type Dimensions (inch)
AB
MI1 3.9 2.0
MI2 3.9 2.0
MI3 3.9 2.0
Table 4.2 : Dimensions required for cooling
Type Cooling air required (CFM)
MI1 5.89
MI2 5.89
MI3 17.7
Table 4.3 : Required cooling air
A
B
mk6.fh11
Honeywell
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Honeywell Installation 14
4
Category C4: The drives of this class do not provide EMC emission protection.
These kinds of drives are mounted in enclosures. NOTE: An external EMC filter is
usually required to fulfil the EMC emission requirements.
Category C4 for IT networks: Frequency converters of this class fulfil the product
standard EN 61800-3 (2004) if intended to be used in IT systems. In IT systems, the
networks are isolated from ground, or connected to ground through high impedance
to achieve a low leakage current. NOTE: if converters are used with other supplies,
no EMC requirements are complied with.
Environments in product standard EN 61800-3 (2004)
First environment: Environment that includes domestic premises. It also includes
establishments directly connected without intermediate transformers to a low-voltage
power supply network which supplies buildings used for domestic purposes.
NOTE: houses, apartments, commercial premises or offices in a residential building
are examples of first environment locations.
Second environment: Environment that includes all establishments other than
those directly connected to a low-voltage power supply network which supplies build-
ings used for domestic purposes.
NOTE: industrial areas, technical areas of any building fed from a dedicated trans-
former are examples of second environment locations.
4.1.4 Changing the EMC protection class from H or L to T
The EMC protection class of Compact frequency converters can be
changed from class H or L to class T by removing the EMC-capacitor disconnect-
ing screw, see figure below.
Note! Do not attempt to change the EMC level back to class H or L. Even if the pro-
cedure above is reversed, the frequency converter will no longer fulfil the EMC re-
quirements of class H/L!
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15 Installation Honeywell
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4.2 CABLING AND CONNECTIONS
4.2.1 Power cabling
Note! Tightening torque for power cables is 4 - 5 in-lbs.
Figure 4.4: Power connections, MI1
Figure 4.5: Power connections, MI2 - MI3
1~ (230V)
3~ (400V)
Motor out
MAINS MOTOR
Strip the
plastic cable
coating for
360
°
grounding
L1 L2/N L3 U/T1 V/T2 W/T3R+ R-
1~ (230V)
3~ (400V)
MAINS MOTOR
BRAKE
RESISTOR
Strip the
plastic
cable
coating
for 360
°
External brake
resistor (400V) Motor out
grounding
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Honeywell Installation 16
4
4.2.2 Control cabling
Figure 4.6: Mount the PE- plate and API cable support
Honeywell
Attach this plate
BEFORE installing
the p ow er cabl es
Attach the su p po rt
AF TER i ns tal lin g
the power cables
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17 Installation Honeywell
4
Figure 4.7: Open the cover
Figure 4.8: Install the control cables. See Chapter 7.2
Strip the plastic
cable coating for
360
°
Control cable
tightening
torque: 3 in-lbs
grounding
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Honeywell Installation 18
4
4.2.3 Cable and fuse specifications
Use cables with heat resistance of at least 158 °F (+70 °C). The cables and the fuses
must be sized according to the tables below. Installation of cables according to UL
regulations is presented in Chapter 4.2.6.
The fuses also function as cable overload protection.
These instructions apply only to cases with one motor and one cable connection from
the frequency converter to the motor. In any other case, ask the factory for more in-
formation.
EMC class Level H Level L Level N
Mains cable types 1 1 1
Motor cable types 3 2 1
Control cable types 4 4 4
Table 4.4 : Cable types required to meet standards. EMC levels are described in
Chapter 4.1.3.
Cable type Description
1
Power cable intended for fixed installation and the specific
mains voltage. Shielded cable not required.
(NKCABLES/MCMK or similar recommended)
2
Power cable equipped with concentric protection wire and
intended for the specific mains voltage.
(NKCABLES /MCMK or similar recommended).
3
Power cable equipped with compact low-impedance shield and
intended for the specific mains voltage.
(NKCABLES /MCCMK, SAB/ÖZCUY-J or similar recom-
mended).
*360º grounding of both motor and FC connection required to meet the
standard
4Screened cable equipped with compact low-impedance shield
(NKCABLES /Jamak, SAB/ÖZCuY-O or similar).
Table 4.5 : Cable type descriptions
Frame Type IN
[A]
Fus
e
[A]
Mains cable
Cu [AWG]
Terminal cable size (min/max)
Main
terminal
[AWG]
Ground
terminal
[AWG]
Control
terminal
[AWG]
Relay
terminal
[AWG]
MI1 P25 - P75 1,7-3,7 10 2*15+15 15-11 15-11 20-15 20-15
MI2 1P1 - 1P5 4,8-7,0 20 2*13+13 15-11 15-11 20-15 20-15
MI3 2P2 11 32 2*9+9 15-9 15-9 20-15 20-15
Table 4.6 : Cable and fuse sizes for 208 - 240V
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