Honeywell HE220 User manual

69-1111EF-05
HE220 and HE260
By-Pass Flow-Through
Humidifier
INSTALLATION GUIDE/OWNER’S MANUAL
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WELCOME
To the comfortable world of humidified air. When you use your Honeywell humidifier,
notice that your skin is not as dry, and that your scratchy throat and irritated nasal
passages that aggravate allergies and asthma are steadily improving.
You have also taken the first step in reducing the zapping you create when you walk on
your carpet and then touch your TV, computer, metal door knob or your pet. Your
furniture and woodwork are also benefitting from the difference that humidified air
makes.
Congratulations! You have just made a great investment in improving the comfort of
your home.
APPLICATION
This kit contains your new Honeywell HE220 or HE260 Humidifier, H8908 Humidistat
and all the accessories required for installation.
HOW YOUR HUMIDIFIER WORKS
Your Honeywell humidifier uses the principle that vapor (evaporated water) is created
when warm air blows over a water soaked area. As the vapor circulates, the relative
humidity rises.
Your humidity control monitors the relative humidity and activates the humidifier
accordingly. The humidifier water supply disburses water evenly over the humidifier
pad. The warm dry air from the furnace passes over the humidifier pad and picks up
the moist air to circulate it through your home.
Humidified air feels warmer and more comfortable so you may be able to lower your
thermostat heating setpoint and save money on your heating fuel bills. The end result
is that your humidifier gives you a comfortable environment that is also energy
efficient.
IMPORTANT
Please read these instructions and keep them in your records.
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Required Accessories (Included)
Table 1. Required Accessories
Quantity Accessory Illustration
3 ft (0.93m) Bypass ducting including:
•6 in. (155 mm) diameter flexible
duct
•Starter collar (flanged)/Summer
shut-off damper
•Plain collar
•Connecting straps (2)
20 ft (6.2m) 18 gauge, two-strand thermostat
wire
20 ft (6.2m)
10 ft (3.1m) 1/4 in. (6.35 mm) OD feed water tubing
1/2 in (12.7 mm) ID drain tubing
1 bag Connecting and mounting hardware:
•Wire nuts (4)
•No. 8 sheet metal screws (18)
•Drain tube clamp
•Feed tube mounting clamps (6)
•Brass inserts (2)
•Plastic compression rings (2)
M31002
FLEXIBLE DUCT
M31001
PLAIN COLLAR
M31019
STARTER COLLAR/
DAMPER
M31077
CONNECTING
STRAP
THERMOSTAT WIRE
M31006
M31007
PLASTIC TUBING
M31009
WIRENUT
M31014
DRAIN TUBE CLAMP
M31012
PLASTIC RING
M31011
BRASS INSERT
M31015
SHEET METAL SCREW
#8
M31020
CLAMP
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1 Sail switch
1 H8908 Humidistat
1 bag Saddle Valve Assembly:
•Saddle valve and top clamp (1)
•Threaded bottom clamp (1)
•Bolts (2)
•Rubber gasket (1)
•Brass insert (1)
•Brass nut (1)
•Plastic compression ring (1)
1 Plug-in transformer
As needed Duct Tape Not included
Table 1. Required Accessories (Continued)
Quantity Accessory Illustration
M31008
SAIL
SWITCH
HumidityControl
Régulateurd'humidité
-20¡F
-10¡F
0¡F
+10¡F
+20¡F
Over20¡F
15%
20%
25%
30%
35%
40%
HUMIDITY
SETTING
OUTDOOR
TEMPERATURE
-30¡C
-25¡C
-20¡C
-10¡C
-5¡C
Over0¡C
H8908 HUMIDISTAT
M31010
BRASS COMPRESSION NUT
M31013
M31012
PLASTIC RING
M31011
BRASS INSERT
M31000
SADDLE VALVE
ASSEMBLY
SADDLE VALVE
BOLTS
BOTTOM
CLAMP
RUBBER
GASKET
TOP CLAMP
Honeywell
M31021
TRANSFORMER
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Required Tools
Tools required for installation include:
• Tin snips.
• Screwdriver.
• Adjustable or open-end wrench.
• Level.
• Work Gloves (preferably cut resistant)
• Safety Glasses
• Battery-powered Drill, punch or awl.
CAUTION
Voltage Hazard.
Use a battery-powered drill to avoid electrocution if inadvertently coming into
contact with water in plumbing lines.
INSTALLATION
Preparing for the Installation
Be sure to identify all the required (Table 1) accessories (included) and make sure the
appropriate tools are available before beginning the installation.
Determining Best Location for Humidifier
CAUTION
Temperature and Static Pressure Hazard.
Can cause property or equipment damage.
Locate humidifier where ambient temperature is between 32°F (0°C) and
160°F (71°C).
Do not install humidifier where freezing temperatures could occur.
Be sure supply plenum static pressure is no greater than 0.4 in. wc and water
pressure is no greater than 124 psi.
• Select a location for the humidifier on the supply (warm air stream) plenum.
See Fig. 1.
• Select a location that cannot damage the air conditioner A-coil during installation.
• Do not locate the humidifier on the furnace body.
• Allow adequate clearance in front of and above the humidifier so you can easily
remove the cover to perform routine maintenance.
— Mount the humidifier at least 3 in. (78 mm) above the furnace body to allow
adequate space for the solenoid valve and drain line.
— Mount the humidifier in a conditioned space to prevent freezing.
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Fig. 1. Typical humidifier installation locations.
Selecting Water Supply Location
• Use either hard or soft water in the humidifier and either hot or cold water. The
water flow rate, with the humidifier running, is 3.5 gal/hr (13 liters/hr) to flush the
pad and provide moisture for evaporation.
• Make sure that the 20 ft (6.2m) of feed water tubing provided is adequate to
connect the water supply (saddle valve) with the humidifier solenoid valve.
Locating Closest Floor Drain
• Select location with access to a floor drain to provide drainage for air conditioner
condensation and humidifier drainage.
• If you do not have a drain available, we recommend that you install the Honeywell
Whole House Drum or Disk Humidifier. Make sure that the 10 ft (3.1m) of drain
tubing is adequate to reach from the humidifier drain connection to the floor drain.
Selecting Location for S688 Sail Switch
• Select a location for the sail switch in the cold air return duct where the sail is in the
direct path of an unrestricted air stream.
— Sail switch detects when furnace fan is operating.
• Select a location where the air duct is at least 12 in. (305 mm) deep and 8 in. (203
mm) wide to allow operation of the sail without affecting the smooth flow of air in the
duct.
— Airflow at the location can be vertical (up or down) or horizontal.
IMPORTANT
Mounting the S688 in warm air supply duct can reduce the sail life.
M12808B
HORIZONTAL
DOWN
FLO
LOWBOY
RETURN
RETURN
RETURN
HIGHBOY
RETURN
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• Mount the switch at least 6 in. (152 mm) upstream from an elbow or junction, and at
least 15 in. (381 mm) downstream from an elbow or junction.
• Locate the switch on the opposite side of the duct from the air entrance. (See Fig.
1-3 in S688 Installation Instructions.)
Selecting Location for Humidistat
• Select a location for the humidistat on the return plenum or on the wall in the living
space.
— Mounting on the return plenum is the easiest installation for the control wiring
circuit.
For return duct mounting, the humidistat should be mounted upstream from the
humidifier or bypass so that it is properly sensing the relative humidity of the living
space. Locate the control at least 8 in. (203 mm) upstream from the humidifier in the
return air duct. (See Fig. 2.)
Fig. 2. Selecting duct location for humidistat.
Locating Closest 120V Electrical Outlet
• Select location with access to an outlet. If not available, contact an electrician to
have one installed.
• Make sure that the humidifier cord is adequate to reach from the humidifier to the
outlet.
• Make sure that the 20 ft (6.2m) of thermostat wire is adequate to reach from the
humidifier solenoid, to the sail switch, to the humidistat.
Installing the Humidifier
WARNING
Hazardous Voltage
Can cause personal injury or equipment damage.
Do not cut or drill into any air conditioning or electrical accessory.
ALTERNATE LOCATION
RETURN
AIR
RETURN
AIR
6 in. (152 mm)
MINIMUM 15 in. (381 mm)
MINIMUM
BEST
LOCATION
RETURN AIR DUCT M12831A
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CAUTION
Sharp Edges Installation Hazard.
Can cause personal injury.
Wear gloves and safety glasses.
1. Turn off power to the air handing system at the circuit breaker.
2. Draw a level line on the plenum in the location chosen for the humidifier.
(Leveling assures optimal humidifier performance.)
3. Locate the template (form number 69-1650 included in the box). For the
HE220 model, cut out the template along the dotted line.
4. Tape the template in position and trace around the template.
5. Remove the template and carefully cut the rectangular opening.
6. Disassemble the humidifier; remove the cover and take out the humidifier pad
assembly. See Fig. 3.
Fig. 3. Disassembling humidifier.
7. Make sure the humidifier housing is level, then position it in the opening so the
plastic tabs are in place on the lower sheet metal edge of the opening. Use pli-
ers, as necessary, to flatten cut edges. See Fig. 4.
8. Secure the humidifier housing to the opening at the top and bottom using sheet
metal screws.
M12304B
WATER
FEED NOZZLE
FRAME
HUMIDIFIER
HOUSING
WATER
FEED TUBE
HUMIDIFIER
PAD ASSEMBLY
COVER
SIDEWALL
BY-PASS SIDEWALL
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Fig. 4. Installing humidifier on duct.
9. Use the 6 in. (155 mm) starter collar as a template to mark the opening for the
bypass.
10. Carefully cut the opening for a 6 in. (155 mm) starter collar. See Fig. 5. Use a
drill, punch or awl to start the cut in the middle of the circle. Cut in an outward
spiral to assist in controlling the cut.
Fig. 5. Cutting bypass opening.
11. Assemble the summer shutoff damper into the starter collar. Verify that the
damper rotates freely between the open and closed positions. Make sure the
handle is accessible. Mark the damper Closed position as Summer and the
Open position as Winter. See Fig. 6.
DUCT
LEVEL
SHEET METAL
SCREWS (4)
PLASTIC
TABS (2)
DRAIN TUBING
M20171A
OPENING
TO AIR DUCT
STARTING
HOLE
6 IN. ROUND TEMPLATE
M20172
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Fig. 6. Installing the starter collar.
12. Remove liner to expose foam adhesive. Position starter collar over opening.
13. Slide one end of the flexible ducting over the starter collar and secure with one of
the connecting straps.
SUMMER
WINTER
M20173A
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14. Insert the plain collar into the humidifier port and secure with sheet metal
screws. Connect the flexible ducting over the collar and secure with a
connecting strap. See Fig. 7.
Fig. 7. Connecting bypass ducting.
15. Seal the duct connections with duct tape (not included).
16. Reinstall the humidifier pad assembly in the humidifier housing.
17. Hinge the cover in place and secure with the thumbscrew located at the bottom
of the cover.
Connecting the Plumbing
Use hot or cold water and either hard or softened water in the humidifier.
1. Shut off the water.
CAUTION
Chemical Hazard.
Can cause personal injury or equipment damage.
Do not use any line connected to an air conditioner.
Do not use gas line.
2. Use the self-piercing saddle valve (included) to tap into the water supply line at
the location selected. See Fig. 8. If tapping into galvanized pipe, drain line and
pre-drill 3/17 in. tap for saddle valve.The saddle valve is not designed to regulate
water flow. The valve is either open or closed.
IMPORTANT
To prevent debris from clogging the solenoid in-line filter, be sure to install the
saddle valve handle pointing toward the ceiling.
M31018
PLAIN COLLAR
HUMIDIFIER PORT
CONNECTING STRAPS
SUMMER
WINTER
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Fig. 8. Installing the saddle valve.
3. Use 1/4 in. (6 mm) OD tubing and connect the saddle valve to the inlet side of
the solenoid valve on the humidifier (see Fig. 9).
a. Place the brass compression nut over the tubing.
b. Install brass insert into end of tubing.
c. Slide the plastic compression ring over the tubing. (Discard copper com-
pression ring provided with valve.)
NOTE: To prevent leaking, use plastic (Delrin) sleeve rings with plastic tubing. Use
copper sleeve rings only with copper tubing.
d. Insert the tubing into the solenoid valve fitting and support the valve while
tightening the compression nut.
NOTE: Do not over-tighten the compression nut. Moderate tightness prevents
leaking.
e. Repeat steps a. through d. for solenoid valve fitting.
M31016
SCREW DRIVER
WATER LINE
VALVE HANDLE
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f. Secure tubing with clamps provided.
Fig. 9. Installing feed tubing.
4. Connect a 1/2 in. (13 mm) drain tube to the humidifier drain fitting and run to the
floor drain (see Fig. 10).
a. Slide the drain clamp over the tubing.
b. Push the tubing over the drain nipple on the humidifier.
c. Hand-tighten the clamp around the tubing to secure the humidifier drain.
d. Fasten the drain tubing (can use duct tape) along the route to prevent move-
ment and ensure downward slope for correct drainage.
NOTE: Cut tubing to correct length so the tubing terminates at the drain.
Fig. 10. Installing the drain tubing.
M20176
BRASS COMPRESSION NUT
PLASTIC
COMPRESSION
RING
BRASS INSERT
M20177
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Installing the Sail Switch
Adapting Switch to Air Flow Direction
The S688A Sail Switch has two counterbalancing springs in place as shown in Fig 11.
These springs offset the effect of gravity for air flow direction.
IMPORTANT
Do not use the sail switch with both springs attached. Be sure to select air
flow direction and remove spring(s) not required for installation.
Fig. 11. Adapting sail switch to air flow direction or mounting position.
•Vertical downward air flow: Leave the spring in place that is attached to the
bracket marked Down. Remove the spring that is attached to the bracket marked
Up.
•Vertical upward air flow: Leave the spring in place that is attached to the bracket
marked Up. Remove the spring that is attached to the bracket marked Down.
•Horizontal air flow: Remove both springs.
1. Mount the template (provided with the sail switch) at the desired location.
NOTE: Be sure the arrow (indicating air flow) points in the correct direction.
a. For horizontal mounting, level the long dimension shown on the template.
b. For vertical mounting, plumb the long dimension.
2. Cut the hole (indicated on the template) in the ductwork.
UP
M3014A
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3. Center punch the screw holes indicated and drill out with a 1/8 in. (13 mm) drill.
4. Attach the sail to the switch as shown in Fig 12.
Fig. 12. Attaching sail to switch.
5. Press together the sides of the wire loop. Insert the sail into the duct. (When in
the Off position, the sail should point into the direction of airflow as shown in
Fig.13.)
Fig. 13. Inserting sail switch in direction of airflow.
6. Secure the switch by using the sheet metal screws provided.
7. After wiring, snap on the cover.
– LOOSEN SETSCREW
– INSERT SAIL CORD
– TUCK CORD INTO TAB SLOTS
– TIGHTEN SETSCREW
SAIL
M31017
M20178A
AIRFLOW
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Installing the Humidistat
Installing on Mounting Duct
1. Apply the template to the duct location chosen for the humidistat. Make
sure the template is level before drilling the holes.
2. Refer to the template (provided with the H8908 Humidistat Installation
Instructions) to drill the control assembly opening and mounting holes for
the H8908.
3. Remove the H8908 case from the base.
4. Position the foam gasket on the H8908 base.
5. Position the base on the duct with the arrow up.
6. Secure the base to the duct using the four
1 in. (25 mm) mounting screws provided with humidistat.
7. Connect the low-voltage wires to the leads and replace the H8908 case.
See Fig. 14.
NOTE: For wall mounting instructions, see the H8908 Installation Instructions.
Fig. 14. Humidistat base and rear view.
M20179A
WIRE SLOT HUMIDISTAT WIRES
HUMIDISTAT BASE REAR OF HUMIDISTAT
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WIRING
CAUTION
Hazardous Voltage.
Can cause personal injury or equipment damage.
Disconnect power supply before installing or servicing equipment.
IMPORTANT
All wiring must comply with applicable local code, ordinances and
regulations.
Wire the humidifier solenoid valve, sail switch, humidistat and transformer.
See Fig. 15.
Fig. 15. Wiring the controls.
1. Run the two-strand thermostat wire from the humidifier to the humidistat, and
from the humidistat to the sail switch.
2. Cut lengths of thermostat wire to reach between components, leaving adequate
wire at both ends for connections.
NOTE: Humidistat and sail switch can be wired in any order.
3. At the humidifier, connect the black and white conductors to the two yellow
humidifier wires. (The red wires from the humidifier are not used.)
4. At the humidistat, connect both black conductors to the two humidistat terminals.
Use a wire nut to connect together the two white conductors.
5. At the sail switch, connect the black and white conductors to the Com and NO
sail switch terminals (NC terminal is not used).
HumidityControl
Régulateurd'humidité
-20¡F
-10¡F
0¡F
+10¡F
+20¡F
Over20¡F
15%
20%
25%
30%
35%
40%
HUMIDITY
SETTING
OUTDOOR
TEMPERATURE
-30¡C
-25¡C
-20¡C
-10¡C
-5¡C
Over0¡C
M20180A
TRANSFORMER
BLACK
BLACK
BLACK
WHITE
WHITE
HUMIDIFIER
SOLENOID
VALVE
HUMIDISTAT
SAIL
SWITCH
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TESTING HUMIDIFIER OPERATION
Checklist
Humidifier is level.
Control wiring was reviewed using circuit diagram.
Humidifier is plugged in.
Feed line has no kinks.
Drain line slopes continuously down and ends at floor drain.
Water hose inside humidifier is connected to PerfectFlow™ water distribution tray.
After installation use the following steps to check the humidifier operation:
1. Turn on the power and the water supply
2. Turn the H8908 Humidistat to On and turn on the heat by setting the thermostat
to 10ºF (6ºC) above room temperature.
IMPORTANT
The furnace blower must be on to activate the humidifier.
3. Make sure that water is flowing out of the drain hose. If water does not flow, see
Troubleshooting Your Humidifier section.
4. Check for leaks.
5. Reset the thermostat and H8908 Humidistat to a comfortable setting for auto-
matic operation.
Controlling Your Humidity Settings
Your H8908 Humidistat controls your humidifier.
• Choose the humidity control setting using the combination of relative humidity/
outdoor temperature setting scale on your humidity control dial.
• Match the dial setting to the outdoor temperature to optimize the humidity level
while reducing the moisture condensation on your windows. See Table 2 to adjust
the humidity control to the recommended setting.
NOTE: As the outside temperature drops, a lower humidity setting is recommended
to accommodate dewpoint effects. These settings should reduce the accumu-
lation of moisture and ice on windows and other areas of the home.
• Adjust the humidity control setting to adjust for indoor activities such as cooking,
showering and clothes drying, which can cause excessive levels of humidity that
can accumulate moisture on your windows.
NOTE: If these activities persist for more than a few hours, set the humidity control to
the lowest setting to turn off the humidifier. If the condition does not improve,
ventilate your home to remove the moisture.
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Table 2. Setting Your Humidistat.
When Outside Temperature is: Use This Control Setting:
-20°F (-29°C) 15
-10°F (-23°C) 20
0°F (-18°C) 25
+10°F (-12°C) 30
+20°F (-7°C) 35
Above 20°F (-7°C) 40
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OPERATING YOUR HUMIDIFIER
Your Honeywell HE220A and HE260A Humidifiers
are controlled by the H8908A Convertible Humidity
Control installed on either an interior wall in the
living area or on the return air duct. Choose the
humidity control setting using the combination
relative humidity/outdoor temperature setting scale
on your humidity control. Match the dial setting to
the outdoor temperature for optimizing the humidity
level while reducing the moisture condensation on
your windows. Use the table below to adjust the
humidity control to the recommended setting.
NOTE: As the outside temperature drops, the recommended humidity control setting
is lowered to accommodate for dewpoint effects. These settings should
reduce the accumulation of moisture and ice on your windows and in other
areas of your home.
Some indoor activities such as cooking, showering and clothes drying can cause
excessive levels of humidity and start the accumulation of moisture on your windows.
NOTE: If this condition persists for more than a few hours, set the humidity control to
the lowest setting to turn off the humidifier. If the condition does not improve,
ventilate your home to remove the moisture.
Your Honeywell HE220B and HE260B Humidifiers are
controlled by the Honeywell H1008 Automatic Humidity
Control with HumidiCalc+™Software. The automatic
humidity control is mounted in the return air duct where it
can be exposed to the return air airstream.The
HumidiCalc+™Software inside your automatic humidity
control is designed to automatically adjust the humidity
level based on indoor temperature and humidity, inferred
or measured outdoor temperature, and the frost factor
dial setting. The frost factor allows for variations in
furnace size, window insulation and average daily climate
temperature.
At Outside
Temperature Recommended Setting At Outside Temperature Recommended Setting
-20°F (-29°C) 15 +10°F (-12°C) 30
-10°F (-23°C) 20 +20°F (-7°C) 35
0°F (-18°C) 25 Above 20°F (-7°C) 40
Humidity Control
Régulateur d'humidité
-20 F
-10 F
0 F
+10 F
+20 F
Over 20 F
15%
20%
25%
30%
35%
40%
HUMIDITY
SETTING
OUTDOOR
TEMPERATURE
-30 C
-25 C
-20 C
-10 C
-5 C
Over 0 C
M14694A
M12817B
H1008A
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