Honeywell MiniRAE 3000+ User manual

Handheld PID Monitors

CONTENTS
Chapter 1 - Introduction 7
Product registration 7
Standards and certifications 7
Safety 9
Read before operating 10
Proper Product Disposal At End Of Life 11
Standard package contents 14
Chapter 2 - General information 15
Key features 15
Physical description 16
Chapter 3 - Charging the battery 17
Charging a spare rechargeable battery 19
Replacing rechargeable Li-Ion battery 19
Low voltage warning 19
Clock battery 20
Data protection while power is off 20
Alkaline battery pack 20
Chapter 4 - Basic operation 21
Turning the instrument on 21
Turning the instrument off 21
Chapter 5 - User interface 22
Display 24
Icons 26
Chapter 6 - Operating the instrument 27
Turning the instrument on 27
Turning the instrument off 27
Auto-zero at startup 28
Operating the built-in flashlight 28
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Pump status 29
Calibration status 29
Bump status 30
Glance mode 30
Enter glance mode 30
Glance mode screens 31
Exit glance mode 31
Reverse direction navigation 32
Policy enforcement 32
Setting policy enforcement 33
Chapter 7 - Operating modes 36
MiniRAE 3000+ & ppbRAE 3000+ 36
Basic user level/hygiene mode 37
UltraRAE 3000+ 38
Chapter 8 - UltraRAE 3000+ operation 40
Compound-specific measurement 40
Measurement phases 40
Performing a measurement 40
Separation tube preparation 42
Inserting the separation tube 43
Measuring 44
Chapter 9 - VOC operation - UltraRAE3000+ 47
Basic user level/hygiene mode (Default settings) 47
Basic operation – MiniRAE 3000+ 48
Chapter 10 - Alarm signals 49
Alarm signal summary 49
Preset alarm limits & calibration 50
Testing the alarm 50
Integrated sampling pump 51
Backlight 51
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Datalogging 51
Datalogging event 51
Datalogging sample 51
Auto/manual/snapshot datalogging 52
Chapter 11 - Standard kit & accessories 53
Accessories 53
AC adapter (battery charger) 55
Alkaline battery adapter 56
External filter 57
Optional accessories 58
Calibration adapter 58
Calibration regulator 58
Organic vapor zeroing kit 58
AutoRAE 2 automatic test & calibration system 58
Chapter 12 - Calibration 59
Standard two-point calibration 59
Entering calibration 60
Zero (Fresh Air) Calibration 61
Span calibration 62
Exiting two-point calibration in basic user level 63
Three-point calibration 64
Span 2 calibration 65
Exiting three-point calibration 66
Chapter 14 - Bump test 67
Chapter 15 - Programming mode 68
Entering programming mode 69
Programming mode menus 71
Exiting programming mode 72
Navigating programming mode menus 72
Reverse direction – menu selection 73
Calibration 73
Measurement 75
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Datalog 82
Monitor setup 85
Chapter 16 - Hygene mode 93
Basic user level & hygiene mode 93
Entering search mode from hygiene mode 94
Chapter 17 - Advanced user level 95
Advanced user level & hygiene mode 95
Basic user level & search mode 96
Advanced user level & search mode 97
Chapter 18 - Diagnostic mode 98
Entering diagnostic mode 98
Adjusting the pump stall threshold 99
Testing the humidity sensor 100
Exiting diagnostic mode 101
Chapter 19 - Transferring data 102
Downloading the datalog to a PC 102
Uploading firmware to the instrument from a PC 103
Chapter 20 - Maintenance 104
Battery charging & replacement 104
Replacing the Li-ion battery 105
Replacing the alkaline battery adapter 106
PID sensor & lamp cleaning/replacement 107
Cleaning the PID sensor 110
Cleaning the lamp housing or changing the lamp 110
Determining the lamp type 111
Sampling pump 112
Cleaning the instrument 112
Special servicing note 112
Chapter 21 - Specifications 113
MiniRAE Lite+ specifications 113
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MiniRAE 3000+ specifications 115
ppbRAE 3000+ specifications 118
UltraRAE 3000+ specifications 121
Chapter 22 - Troubleshooting 124
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CHAPTER
1INTRODUCTION
Product registration
Register your product online by visiting:
https://sps.honeywell.com/us/en/support/safety/hgas-product-registration
By registering your product, you can:
lReceive notification of product upgrades or enhancements
lBe alerted to Training classes in your area
lTake advantage of Honeywell special offers and promotions
Standards and certifications
Intrinsic Safety
US and Canada: Class I, Division 1, Groups A,B,C,D
ATEX 2460 II 2G Ex ia IIC T4 Gb
Ex ia IIB T4 Gb
Sira 17ATEX2082X
IECEx CSA 10.0005X Ex ia IIC T4 Gb
Ex ia IIB T4 Gb
EX ia IIC T4 Gb (with bat pack 059-3051-000)
EX ia IIB T4 Gb (with bat pack 059-3052-000)
CSAE 21UKEX2051X
Temperature: -20º C to 50º C (-4º to 122º F)
Humidity: 0% to 95% relative humidity (non-condensing)
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FCC Information
Contains FCC ID: SU3RMBLEB or SU3RM900 or SU3RMWIFIC or SU3RMLORAB, depends on
what radio is assembled
The enclosed device complies with part 15 of the FCC rules. Operation is subject to the
following conditions: (1) This device may not cause harmful interference, and (2) This device
must accept any interference received, including interference that may cause undesired
operation.
Wireless Approval For UAE In Middle East
TRA REGISTERED No: ER36153/14 or ER36153/15
DEALER No.: HONEYWELL INTERNATIONAL MIDDLE EAST – LTD – DUBAI BR
Wireless Approval For QATAR In Middle East
ictQATAR
Type Approval Reg. No.: R-4466 or R-4635
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Safety
WARNING
This Manual must be carefully read by all individuals who have or will have the
responsibility of using, maintaining, or servicing this product. The product will
perform as designed only if it is used, maintained, and serviced in accordance with
the manufacturer’s instructions. The user should understand how to set the correct
parameters and interpret the obtained results.
For safety reasons, this equipment must be operated and serviced by qualified
personnel only. Read and understand the instruction manual completely before
operating or servicing.
AVERTISSEMENT
Pour des raisons de sécurité, cet équipment doit être utilisé, entretenu et réparé
uniquement par un personnel qualifié. Étudier le manuel d’instructions en entier
avant d’utiliser, d’entretenir ou de réparer l’équipement.
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Read before operating
This manual must be carefully read by all individuals who have or will have the responsibility of
using, maintaining, or servicing this product. The product will perform as designed only if it is
used, maintained, and serviced in accordance with the manufacturer’s instructions. The user
should understand how to set the correct parameters and interpret the obtained results.
CAUTION
To reduce the risk of electric shock, turn the power off before opening this instrument
or performing service. Never operate the instrument when the instrument is open.
Service this product only in an area known to be non-hazardous.
WARNING
ATEX: To reduce the risk of electrostatic ignition, do not use the instrument without
the rubber boot in place.
STATIC HAZARD: Clean only with a damp cloth.
For safety reasons, this equipment must be operated and serviced by qualified
personnel only. Read and understand instruction manual completely before operating
or servicing.
USE ONLY RAE SYSTEMS BYHONEYWELL BATTERY PACKS, PART NUMBERS 059-
3051-000, 059-3052-000, AND 059-3054-000. THIS INSTRUMENT HAS NOT BEEN
TESTED IN AN EXPLOSIVE GAS/AIR ATMOSPHERE HAVING AN OXYGEN
CONCENTRATION GREATER THAN 21%. SUBSTITUTION OF COMPONENTS MAY
IMPAIR INTRINSIC SAFETY. RECHARGE BATTERIES ONLY IN NON-HAZARDOUS
LOCATIONS.
DO NOT MIX OLD AND NEW BATTERIES OR BATTERIES FROM DIFFERENT
MANUFACTURERS.
THE CALIBRATION OF ALL NEWLY PURCHASED HONEYWELL INSTRUMENTS
SHOULD BE TESTED BY EXPOSING THE SENSOR(S) TO KNOWN CONCENTRATION
CALIBRATION GAS BEFORE THE INSTRUMENT IS PUT INTO SERVICE.
FOR MAXIMUM SAFETY, THE ACCURACY OF THE INSTRUMENT SHOULD BE
CHECKED BY EXPOSING IT TO A KNOWN CONCENTRATION CALIBRATION GAS
BEFORE EACH DAY’S USE.
DO NOT USE USB/PC COMMUNICATION IN HAZARDOUS LOCATIONS.
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AVERTISSEMENT
DANGER RISQUE D'ORIGINE ELECTROSTATIQUE: Nettoyer uniquement avec un
chiffon humide.
Pour des raisons de sécurité, cet équipment doit être utilisé, entretenu et réparé
uniquement par un personnel qualifié. Étudier le manuel d’instructions en entier
avant d’utiliser, d’entretenir ou de réparer l’équipement.
Utiliser seulement l'ensemble de batterie RAE Systems par Honeywell, la reference
059-3051-000 au 059-3052-000 au 059-3054-000. Cet instrument n’a pas été
essayé dans une atmosphère de gaz/air explosive ayant une concentration d’oxygène
plus élevée que 21%. La substitution de composants peut compromettre la sécurité
intrinsique. Ne charger les batteries que dans emplacements désignés non-
dangereuse.
Ne pas melanger les anciennes et les nouvelles batteries, ou bien encore les batteries
de differents fabriquants.
La calibration de toute instruments de Honeywell doivent être testé en exposant
l’instrument a une concentration de gaz connue par une procédure diétalonnage
avant de mettre en service l’instrument pour la première fois.
Pour une securite maximale, la sensibilité du l’instrument doit être verifier en
exposant l’instrument a une concentration de gaz connue par une procédure
diétalonnage avant chaque utilisation journalière.
Ne pas utiliser de connection USB/PC en zone dangereuse.
Proper Product Disposal At End Of Life
EU Directive 2012/19/EU: Waste Electrical and Electronic Equipment (WEEE)
This symbol indicates that the product must not be disposed of as general
industrial or domestic waste. This product should be disposed of through suitable
WEEE disposal facilities. For more information about disposal of this product,
contact your local authority, distributor, or the manufacturer
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CAUTION
This device complies with Part 15 of the FCC Rules / Industry Canada license-exempt
RSS standard(s). Operation is subject to the following two conditions: (1) this device
may not cause harmful interference, and (2) this device must accept any interference
received, including interference that may cause undesired operation.
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux
appareils radio exempts de licence. L'exploitation est autorisée aux deux
conditionssuivantes : (1) l'appareil ne doit pas produire de brouillage, et (2)
l'utilisateur del'appareil doit accepter tout brouillage radioélectrique subi, même si le
brouillage estsusceptible d'en compromettre le fonctionnement.
Changes or modifications not expressly approved by the party responsible for
compliance could void the user's authority to operate the equipment.
This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference in a residential
installation. This equipment generates, uses, and can radiate radio frequency energy
and, if not installed and used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
lReorient or relocate the receiving antenna.
lIncrease the separation between the equipment and receiver.
lConnect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
lConsult the dealer or an experienced radio/TV technician for help.
Under Industry Canada regulations, this radio transmitter may only operate using an
antenna of a type and maximum (or lesser) gain approved for the transmitter by
Industry Canada. To reduce potential radio interference to other users, the antenna
type and its gain should be so chosen that the equivalent isotropically radiated power
(e.i.r.p.) is not more than that necessary for successful communication.
Conformément à la réglementation d'Industrie Canada, le présent émetteur radio
peutfonctionner avec une antenne d'un type et d'un gain maximal (ou inférieur)
approuvé pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de
brouillage radioélectrique à l'intention des autres utilisateurs, il faut choisir le type
d'antenne et son gain de sorte que la puissance isotrope rayonnée équivalente
(p.i.r.e.) ne dépasse pas l'intensité nécessaire à l'établissement d'une communication
satisfaisante.
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IMPORTANT! BUMP TEST THE MONITOR BEFORE EACH DAY’S USE
Prior to each day’s use, every gas detection monitor should be bump tested to confirm the
response of all sensors and activation of all alarms by exposing the monitor to a concentration
of target gas that exceeds the low alarm set point. A bump test is also recommended if the
monitor has been subjected to physical impact, liquid immersion, an Over Limit alarm event, or
custody changes, or anytime the monitor’s performance is in doubt.
To ensure greatest accuracy and safety, only bump test and calibrate in a fresh air
environment.
The monitor should be calibrated every time it does not pass a bump test, but no less
frequently than every six months, depending on use and exposure to gas and contamination,
and its operational mode.
lCalibration intervals and bump test procedures may vary due to national legislation.
lHoneywell recommends using calibration gas cylinders containing the gas that is
appropriate to the sensor you are using, and in the correct concentration.
Special Notes
When the instrument is taken out of the transport case and turned on for the first
time, there may be some residual organic or inorganic vapor trapped inside the
detector chamber. The initial PID sensor reading may indicate a few ppm. Enter an
area known to be free of any organic vapor and turn on the instrument. After running
for several minutes, the residual vapor in the detector chamber will be cleared and
the reading should return to zero.
The battery of the instrument discharges slowly even if it is turned off. If the
instrument has not been charged for 5 to 7 days, the battery voltage will be low.
Therefore, it is a good practice to always charge the instrument before using it. It is
also recommended to fully charge the instrument for at least 10 hours before first
use. Refer to this User Guide’s section on battery charging for more information on
battery charging and replacement.
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Standard package contents
lInstrument
lCalibration Kit
lCharging cradle
lAC/DC Adapter
lAlkaline Battery Adapter
lData Cable
lQuick Start Guide
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CHAPTER
2GENERAL INFORMATION
The compact instrument is designed as a broadband VOC gas monitor and datalogger for work
in hazardous environments. It monitors Volatile Organic Compounds (VOC) using a
photoionization detector (PID) with a 9.8 eV, 10.6 eV, or 11.7eV gas-discharge lamp. The
instrument consists of a PID with associated microcomputer and electronic circuit. The unit is
housed in a rugged case with a backlit LCD and 3 keys to provide easy user interface. It also
has a built-in flashlight for operational ease in dark locations.
Key features
Lightweight and Compact
lCompact, lightweight, rugged design
lBuilt-in sample draw pump
Dependable and Accurate
lUp to 16 hours of continuous monitoring with rechargeable battery pack
lDesigned to continuously monitor VOC vapor at parts-per-million (ppm) and/or parts-per-
billion (ppb) levels
User-friendly
lPreset alarm thresholds for STEL, TWA, low- and high-level peak values.
lAudio buzzer and flashing LED display are activated when the limits are exceeded.
Datalogging Capabilities
l260,000-point datalogging storage capacity for data download to PC
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Physical description
The main components of the portable VOC monitoring instrument include:
lThree keys for user interaction with the instrument: 3 operation/programming keys for
normal operation or programming
lLCD display with back light for direct readout and calculated measurements
lBuilt-in flashlight for illuminating testing points in dark environments
lBuzzer and red LEDs for alarm signaling whenever exposures exceed preset limits
lCharge contacts for plugging directly to its charging station
lGas entry and exit ports
lUSB communication port for PC interface
lProtective rubber cover
Easy-to-use separation tube holder (UltraRAE 3000+)
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CHAPTER
3CHARGING THE BATTERY
Always fully charge the battery before using the instrument. The instrument’s Li-ion battery is
charged by attaching the instrument to the Travel Charger (or by placing the instrument in the
optional Charging cradle). Contacts on the bottom of the instrument meet the Travel Charger’s
(or Charging cradle’s) contacts, transferring power without other connections.
Charging cradle
PN: 059-3059-000
Travel charger
PN: 059-3014-000
Note: Before connecting the charger to the instrument, visually inspect the contacts to make
sure they are clean. If they are not, wipe them with a soft cloth. Do not use solvents or cleaners.
Follow this procedure to charge the instrument:
1. Plug the AC/DC adapter’s barrel connector into the instrument’s Charging cradle or Travel
Charger.
2. Plug the AC/DC adapter into the wall outlet.
3. Connect the AC/DC adapter to the Travel Charger (or Charging cradle).
4. Place the instrument into the Travel Charger or Charging cradle. The LED in the Travel
Charger (or Charging cradle) should glow.
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The instrument begins charging automatically. (If the optional Charging cradle is
used, the “Primary” LED blinks green to indicate charging.) During charging, the
diagonal lines in the battery icon on the instrument’s display are animated and you
see the message “Charging...”
Note: If the Li-ion battery has been discharged below a certain threshold, the “Charging...”
message does not display immediately. The charging LED blinks to indicate that it is charging,
and after it has been charging for a while, the “Charging...” message appears.
When the instrument’s battery is fully charged, the battery icon is no longer animated and
shows a full battery. The message “Fully charged!” is shown. (If the Charging cradle or Travel
Charger is used, its LED glows continuously green.)
Note: If you see the “Battery Charging Error” icon (a battery outline with an
exclamation mark inside), check that the instrument or rechargeable battery has
been properly set into the Travel Charger (or Charging cradle). If you still receive the
message, check the Troubleshooting section of this guide.
Note: If the instrument or battery has been charging for more than 10 hours and you see the
“Battery Charging Error” icon and a message that says, “Charging Too Long,” this indicates that
the battery is not reaching a full charge. Try changing the battery and make sure the contacts
on the instrument are meeting the Travel Charger’s (or Charging cradle’s) contacts. If the
message is still shown, consult your distributor or Honeywell Technical Services.
WARNING
To reduce the risk of ignition of hazardous atmospheres, recharge and replace
batteries only in areas known to be non-hazardous. Remove and replace batteries
only in areas known to be non-hazardous.
Notes: A rechargeable intrinsically safe Li-ion battery (059-3051-000) for use with
MiniRAE3000+ / ppbRAE3000+ / UltraRAE3000+, a rechargeable Lithium-ion battery (059-
3053-000) (NOT intrinsically safe) for MiniRAE Lite+ only, and an Alkaline battery pack (059-
3052-000) can be charged by placing it directly in the charging port on the back of the
Charging cradle. It can be charged at the same time as the instrument. Press the battery in
place, sliding it slightly toward the front of the Charging cradle. This locks it in the Charging
cradle. To release the battery, slide it forward again and tilt it up.
Note: An Alkaline Battery Adapter (part number 059-3052-000), which uses four AA alkaline
batteries (Duracell MN1500), may be substituted for the Li-Ion battery.
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Charging a spare rechargeable battery
A rechargeable Li-ion battery can be charged when it is not inside the monitor. The Charging
cradle is designed to accommodate both types of charging. Contacts on the bottom of the
battery meet the contacts on the Charging cradle, transferring power without other
connections, and a spring-loaded capture holds the battery in place during charging.
1. Plug the AC/DC adapter into the monitor’s Charging cradle.
2. Place the battery into the Charging cradle, with the gold-plated contacts on top of the six
matching charging pins.
3. Plug the AC/DC adapter into the wall outlet.
The battery begins charging automatically. During charging, the Secondary LED in the
Charging cradle blinks green. When charging is complete, it glows steady green.
Release the battery from the Charging cradle by pulling it back toward the rear of the Charging
cradle and tilting it out of its slot.
Note: If you need to replace the Li-ion battery pack, replacements are available from Honeywell.
The part number is 059-3051-000.
Note: An Alkaline Battery Adapter (part number 059-3052-000), which uses four AA alkaline
batteries (Duracell MN1500), may be substituted for the Li-Ion battery.
WARNING
To reduce the risk of ignition of hazardous atmospheres, recharge and replace
batteries only in areas known to be non-hazardous. Remove and replace batteries
only in areas known to be non-hazardous.
Replacing rechargeable Li-Ion battery
CAUTION
Turn off the instrument before removing or replacing the battery.
Low voltage warning
When the battery’s charge falls below a preset voltage, the instrument warns you by
beeping once and flashing once every minute, and the “empty battery” icon blinks on and
off once per second. You should turn off the instrument within 10 minutes and either
recharge the battery by placing the instrument in its Charging cradle, or replace the
battery with a fresh one with a full charge.
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Clock battery
An internal clock battery is mounted on one of the instrument’s printed circuit boards. This
long-life battery keeps settings in memory from being lost whenever the Li-ion battery or
alkaline batteries are removed. This backup battery should last approximately five years and
must be replaced by an authorized Honeywell service technician. It is not user-replaceable.
WARNING
To reduce the risk of ignition of hazardous atmospheres, recharge battery only in area
known to be non-hazardous. Remove and replace battery only in an area known to be
non-hazardous.
Data protection while power is off
When the instrument is turned off, all the current real-time data including last measured values
are erased. However, the datalog data is preserved in non-volatile memory. Even if the battery is
disconnected, the datalog data will not be lost.
Alkaline battery pack
An alkaline battery pack is supplied with each instrument. The pack (part number 059-3052-
000) accepts four AA alkaline batteries (use only Duracell MN1500).
Do not mix old and new batteries or different type batteries.
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