Honeywell 14002573-001 Operating and safety instructions

Honeywell
14002573-001 HP970 Humidistat and
TP970 Thermostat Modernization Kit
This Modernization Kit contains the parts required to convert accept TP970 Thermostats and HP970 Humidistats (Fig. 1).
fittings for one- and two-pipe thermostats and humidistats to The Humidistat/Thermostat and cover are ordered separately.
COVER PLATE
WITH PAPER INSERT DECORATIVE
WALL RING
FOAM SPACER
Fig. Modernization kit parts.
APPLICATION
Table lists which Honeywell Humidistat/Thermostat to
use as a replacement and which figure to refer to for
replacement procedures.
Table Humidistat/thermostat replacement and figure number cross-reference.
Honeywell
Copyright 1989 Honeywell Inc. � All Rights Reserved

stat replacement and figure number cross-reference. (continued)
Powers HS & D
Powers T21
mullion application does not require the
odernization Kit.
INSTALLATI
NOTES:
This Kit contains more parts than will be used on any 4. When replacing a one-pipe device, the restrictor must
installation. Discard unused parts. be replaced with Restrictor 14002913-001 (Fig. 3).
2.
Do not remove the antikink springs from the cut
tubing.
5.
The same general installation procedure applies for
3.
If the pneumatic tubing is surface run, cut away a all conversions.
portion of the decorative wall ring and spacer ring.
Fig. 2).
95-7135
2

14002573-001 HP970 HUMIDISTAT AND TP970 THERMOSTAT MODERNIZATION KIT
DECORATIVE
, WALL RING
-‘--BLACK
SPACER RING
Fig. 2. Decorative wall rng and black spacer ring
modification for surface run tubing.
UATOR
IN. O.D. COMPRESSION ADAPTER
COPPER
IN. TO IN.
(PN
CUT BACK TUBING AS REQUIRED TO
ALLOW CONNECTIONS
2. ON SYSTEMS PIPED IN PLASTIC TUBING;
DISREGARD COMPRESSION ADAPTERS
AND MAKE CONNECTIONS AS SHOWN TO
PLASTIC TUBES.
COMPRESSION
TO STAT
Fig. 3. New restrictor installation in l/4-in. copper tubing.
95-7-l 35

14002573-001 HP970 HUMIDISTAT AND TP970 THERMOSTAT MODERNIZATION KIT
Prepare Location For Humidistat/
Thermostat
Remove and discard the old Thermostat/Humidistat
and rings.
Remove the tubing from the fitting.
Clean the fitting, if required.
Determine the appropriate installation figure number
reference from Table
Identify and install the correct mounting parts according
to the figure number determined in Step 4.
NOTE:
The cream-colored paper insert can be
painted to match the wall or be used as a
template to cut wallpaper.
nstall Humidistat/Thermostat
Feed the tubing through the mounting parts.
Attach the tubing to the Humidistat/Thermostat
backplate.
Attach the backplate using the screws furnished with
the Humidistat/Thermostat.
Remove any shipping stops and press the Humidistat/
Thermostat onto the backplate until the retaining clips
on the backplate engage.
Proceed to HUMIDISTAT CALIBRATION or
THERMOSTAT CALIBRATION.

COLLECT PARTS FROM BAG AND ASSEMBLE.
x IN.
(EITHER HOLE)
(USE HOLE
OPPOSITETOP MOLE)
NO. SHEET METAL (2) USE SLOTS 1%

NO. 6 IN. (2)
MAIN

14002573-001 HP970 HUMlDlSTAT AND TP970 THER
NEAR C~N~~CTO~. ~~CATET~~E
CLAMP SPRINGS AND BARB
(2)
INSERT ADAPTER.
INSTALL REQUIRED MOUNTING PARTS.
Fig. 8. Honeywell TP901 A, B replacement. Fig. 9. Honeywell T

14002573-00 I HP970 H
TP970 THERMOSTAT MODERNIZATI
FLUSH BANJO MORTAR JOINT
COLLECT OR 2 AIR HEAD, LENGTH,
AND DISCARD CONNECTOR END.
13
13 12
‘NOTCH FOR TUBING AS REQUIRED.
RI 966-1
10 OR
911A,TP913,TP923A, B,
lacement.
95-7135 8

14002573-001 HP970 HUM/D/STAT AND TP970 THERMOSTAT MODERNIZATION KIT
FLUSH FITTING FLUSH FITTING
COLLECT PARTS FROM BAG AND ASSEMBLE. COLLECT PARTS FROM BAG AND ASSEMBLE.
INSTALL ADAPTER. INSTALL ADAPTER.
x IN. (2)
NO. 6 x IN. (2)
REQUIRED MOUNTING PARTS.
INSTALL REQUIRED MOUNTING PARTS.
SLOTS 7 20
SHEET METAL (29
Fig. 12. Powers 190 and
S & 6) replacement. Fig.
13. Powers and T21 replacement.

HP970 AND TP970 THERMOSTAT MODERNIZATION KIT
FLUSH BOX SURFACE FITTING
CUTTUBING NEAR CONNECTOR. LOCATETUBE CLAMP CUTTUBING NEAR CONNECTOR, CLAMP SPRINGS.
NOTE: WAREHOUSE PARTS 1459 AND ORDERED SEPARATELY.
SPRINGS AND BARB CONNECTORS.
SPRINGS (2)
CONNECTORS (2)
SPLICE PLASTIC TUBING. SPLICE PLASTIC TUBING TO WlTH WAREHOUSE ADAPTERS.
SING
MU
TUBECLAMP
INSTALL MOUNTING PARTS.
INSTALL REQUIRED MOUNTING PARTS.
NO 6 x I-112 IN. (2) USE SLOTS 9
& 12, OR 8 & 14 NOTCH PARTS
I, 4
& 1’7 AS REQUIRED
Fig. 14. Powers replacement.
10

14002573-001 HP970 HUMIDISTAT AND TP970 THERMOSTAT KIT
FLUSH BOX
MORTAR JOINT
BRANCH
MAIN
CUTTUBING NEAR CONNECTOR. LOCATETUBE CLAMP (2)
AND BARB CONNECTORS (2).
COLLECT PARTS FROM BAG AND ASSEMBLE.
CLAMP
INSTALL ADAPTER. SPLICE PLASTlC TUBING.
NO. 5 x IN. (2)
END
INSTALL REQUIRED PARTS.
INSTALL REQUIRED MOUNTING PARTS.
NO 5 x IN. (2) USE SLOTS 13 (2) NO. 5 x IN. (2)
Fig. 16. Robertshaw T20,T30, T50, and HI 0
replacement-mortar joint mounting.
11

14002573-001 HP970 HUMIDISTAT AND TP970 THERMOSTAT MODERNlZATlON KIT
Digital Relative Humidity indicator Pen CCT915 or other
accurate rh measuring device
Pressure Gage
14003519-001 (0 TO 30 psi [0 to 207 kPa])
Gage Adapter MQP729 (CCT729)
Thermostat Tool
MQT735A (CCT735A)
ange Adjustment
The throttling range is factory set and should not require any
change under normal operating conditions” If a change in
relative humidity causes the system to hunt, reset the
throttling range as follows:
Slide the throttling range indicator (Fig. 18) to the
desired indication on the scale.
Move the throttling range indicator up toward minimum
on slow response or move it down if hunting or cycling
of the controlled device occurs.
Recalibrate the Humidistat each time the throttling
range is changed.
THROTTLING
RANGE
SCALE
(MINIMUM UP)
GAGE TAP
THROTTLING
INDICATOR
CALIBRATION NYLON
LEMENT
LOCK SCREW
LOCKING STOPS ADJUSTMENT
18. Humidistat with the cover off showing the
adjustment points.
Calibration Check
Measure the rh with a Digital Relative Humidity
Indicator Pen CCT915 or other accurate rh
measuring device,
Turn the setpoint adjustment until the setpoint indicator
reads
10 percent below (HP970A) or above (HP9706
and
HP972B) the indicated rh and allow the Humidistat
to build up
BLP.
Turn the setpoint indicator up (HP970A) or down
(HP970B and HP972B) slowly using the
setpoint
adjustment.
If the Humidistat bleeds off at percent rh of the
indicated humidity, no further calibration is necessary,
If
the Humidistat does not bleed off properly, proceed with
RECALIBRATION.
Humidistats are sensitive. Handle them with extreme
care during calibration. Do not breathe directly on the
element when the cover is off.
Ensure the system is stabilized and the main line is
maintained at normal pressure between
13 and 21 psi
(90 and 145
kPa). Factory calibration is 18 psi
(125
kPa).
Install the Pressure Gage into the gage tap (Fig. 4)
using the Gage Adapter.
Measure the rh with a Digital Relative Humidity
Indicator Pen
CCT915 or other accurate rh
measuring device.
Use the setpoint adjustment to set the setpoint indicator
at the actual relative humidity.
Adjust the calibration screw (Fig. 18) until the Pressure
Gage reads 0 psi (0
kPa).
Readjust the calibration screw slowly until the Pressure
Gage reads 8 psi (55
kPa).
Allow sufficient time for a complete response and
stabilization, then recheck pressure. The Humidistat is
now calibrated.
Remove the Pressure Gage and Gage Adapter.
NOTE: If the gage tap fails to seal properly after the
Pressure Gage is removed, bleed off a
small
amount of air and insert Gage Tap Plug
14002172-001 into the gage tap.
Set the Humidistat at the desired setting.
Proceed to
HUMIDISTAT/THERMOSTAT
COVER
MOUNTING.
95-7135

NOTES:
The Thermostats are accurately factory calibrated and
should require only the
CHECK to
ensure correct operation”
The
antihum spring (Fig. 19) must be free. Be sure the
spring just touches the throttling plate and is not
wedged against it (does not apply to all
TP970C and D
or any TP970 series starting with 2000, i.e,
TP972A2-i 43).
3. The Thermostats are very sensitive and should not be
heated by excessive handling during calibration.
4. Calibration of the TP974 is not recommended.
5. To check calibration or to recalibrate the TP978
ZEB
Thermostats, measure actual room temperature with a
test thermometer. The 75F (246) limit is nonadjustable.
BRANCH LINE
IF THERE IS NO ANTIHUM SPRING OR CONE, THERE IS
AN ADHESIVE PAPER DOT ON THE THROTTLING PLATE
3907-4
off showin
Accurate thermometer
Pressure Gage 1400351
9-001 (0 to 30 psi [0 to 207 kPa])
Gage Adapter MQP729 (CCT729)
Thermostat Tool
MQT735A (CCT735A) or 0.05 in. (3/64 in.)
hex key
Thermometer Calibration Tool MQT970 (for all models or an
1/8-in. hex wrench for series thermostats starting with
2000 [e.g., TP972A21 43])
Turn the setpoint indicator adjustment down (DA) or up
(RA) until the setpoint indicator reads 5 degrees F (2.8
degrees C) below (DA) or above (RA) room
temperature. If the BLP at the Thermostat does
not build up within 30 seconds, proceed to
CAIBRATION PROCEDURE.
Turn the setpoint indicator adjustment up (DA) or down
(RA) slowly.
If the Thermostat does not bleed off audibly
between and 3 degrees F (0.56 and 1.7 degrees C)
below (DA) or above (RA) room temperature, proceed
to
CALIBRATION PROCEDURE.
Measure the ambient temperature with an accurate
thermometer. Compare the thermometer reading with
the Thermostat thermometer reading.
If the difference is rnore than degree F (0.56 degree
C), use the Thermometer Calibration Tool or hex
wrench to turn the Thermostat thermometer calibration
bobbin (Fig. 19) until the Thermostat thermometer
reading is correct.
Ensure the main line pressure is at the
recommended setting.
All Thermostats except the
TP978E: Install the Pressure
Gage with the Gage Adapter into the branchline
pressure gage tap.
TP978E: Install the Pressure Gage in the branch line
remote from the
TP978E.
Turn the setpoint indicator adjustment until the setpoint
indicator reads the existing temperature.
Follow the remaining steps shown for the Thermostat
being calibrated.
Set the throttling range to the value specified on the
job drawing.
Turn the calibration screw (Fig. 19) until the Pressure
Gage reads 0 psi
(0 kPa).
Turn the calibration screw in the opposite direction until
the Pressure Gag
The
TP970 is now
thermometer shoul e within degree F (0.56 degree
C) of each other.
Remove the Pressure Gage and Gage Adapter.
Turn the setpoint indicator adjustment until the setpoint
indicator is at the desired setting.
Proceed to SWITCHOVER
CALIBRATION
PROCEDURE.
Set the Thermostat to the desired setpoint and allow Set the throttling range to the value specified on the
ob drawing.
the system to stabilize before proceeding.
13
95-7135

range to within degrees F
pecified throttling range for
either the throttling range
adjustment or calibration screw were changed,
recalibrate the Thermostat.
See
TP970 B, beginning at Step 1, for the
balance of TP970C and 5 calibration.
Pa) main line pressure, turn the DAY
ssure, repeat Steps
ostat is not
properly calibrated, but the remainder
turn the calibration screw
midist/Thermostat operation
essure is set to the low
(1 3
0 psi (0 kPa) (RA) or 13 psi (90 kPa) (DA).
TP972A:
0 psi (0 kPa).
If it does not, turn the switchover adjustment screw
(Fig. 20) clockwise
until it does.
Turn the switchover adjustment screw counterclockwise
until the pressure begins to:
TP971A, B, D, AND, E:
Increase (RA) or decrease (DA).
TP972A:
Increase.
This indicates switchover.
Allow the Pressure Gage to go to:
TP971A, B, 5, AND, E:
Full main line pressure (RA) or 0 psi (0 kPa) (DA).
TP972A:
Full main line pressure.
Turn the switchover adjustment screw counterclockwise
until thepressure:
i (0 kPa) (RA) or increases to
full main line pressure (DA).
TP972A:
Decreases to 0 psi (0 kPa).
Turn the switehover adjustment screw an additional 1/8-
to 1 /4-turn clockwise.
BACK PLATE
SCREWS
MOST-AT
MULTISTAGE
FILTER
SWITCHOVER
SCREW
6332-2

14002573-001 HP970 HUMIDISTATAND TP970 THERMOSTAT MODERNIZATION KIT
Humidistat/Thermostat Cover Mounting
Remove the caution card from the cover.
Select the correct window (vertical or horizontal/dual or
STAT
BACKPLATE
blank) and peel the release liner from window back.
UTION
SE1
Before installing the window, carefully check the
window selection and orientation. Once assembled,
disassembly may damage the window.
Ensure that the window is oriented correctly for the
installation. When viewed from the front of the cover,
the setpoint and day/auto openings are on the bottom
for a vertical Thermostat or on the right for a horizontal
Thermostat. The cover has slots which must mate with
the mounting tabs on the backplate.
a. Insert the top edge of the window into the slot in
the top of the window hole (Fig. 21).
b. Bend the window slightly and pop the bottom
edge into the slot in the bottom of the
window hole.
Press in place to secure window.
the cover by hooking the two slots on the cover
bottom (right end for horizontal mounting) to the tabs on
the backplate (Fig. 22). Swing the cover into place. Back
out (counterclockwise) the setscrews with the
Thermostat Tool to secure the cover.
HOLES (4)
CLOSEST
L)
Fig. 22. Mounting cover.
WINDOW
(DUAL SHOWN,
PARTIALLY
INSTALLED)
Fig. 21. Assembly of cover with wndow and insert.
15 95-7135

Honeywell
Home and Building Control Home and Building Control
Helping You Control Your- World
Honeywell Inc. Honeywell Limited-Honeywell
Honeywell Plaza 155 Gordon Baker Road
P.O. Box 524 North York, Ontario
Minneapolis MN 55408-0524
M2H 2C9
95-7135 Rev, 9-89 Printed in U.S.A.
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by you.