Hongxing CD101 User manual

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INSTRUCTION MANUAL
CD101CD401CD501CD701CD901////
DIGITALCONTROLLER
IMCX01-E1
Beforeoperating thisinstrumen, pleasecarefullyreadthismanual and fully
understanditscontents.And alwayskeep it aroundyou tomakeit available
easilyanytime.
WARNING
1. PRODUCT CHECK
Checkwhetherthe delivered productisasspecified by referringtothe
followingmodelcode list.
12 3 4 56 78
CD01
②③
④
⑤
Controlaction
Inputtype,Rangecode:
Firstcontrol output[OUT1](heat-side)
Firstalarm[ALM1],Second
F:PIDactionandautoaccount(inverseaction)
D: PIDactionandautoaccount(directaction)
See8.INPUT RANGETABLE.
M:RelayoutputT:TriacV:Voltagepulse
8:Current (4to20mADC)G:Trigger(fortriacdriving)
N: NoalarmG:Deviationhigh/lowalarmwith
A:Deviationhighalarmholdaction
B: DeviationlowalarmH:Processhighalarm
C: Deviationhigh/lowalarmJ:Processlowalarm
D: BandalarmK:Processhighalarmwithhold
E:
F:
N: nocommunicationfunction5: RS-485(2-wiresystem)
N: No
1:
⑥
⑦
⑧
alarm[ALM2]
Communication function
Waterproof/dustproofconstruction
Deviationhighalarmaction
WithholdactionL:Processlowalarmwithlold
Deviationlowalarmaction
Withholdaction
Waterproof/dustproof construction
Waterproof/dustproof construction
2. MOUNTING
2.1Mountingcautions
(1)Thisinstrument isintendedtobeused underthefollowing environmentalc
Onditions.(Iec1010)
*OVERVOLTAGE CATEGORYII *POLLUTIONDEGREE-2
(2)Avoidthefollowingwhenselectingthemountinglocation.
·℃℃
·
·
·
·
·
·
·
·
·
·
Ambienttemperatureofless than0ormorethan 50.
Ambienthumidityofless than45%ormorethan85%RH.
Rapidchangesinambienttemperaturewhichmaycusecondensation.
Corrosiveorinflammablegases.
Directvibration orshocktothemainframe.
Water, oil,chemicals, vapororsteamsplashes.
Excessivedust, saltorironparticles.
Excessiveinduction noise,staticelectricity,magneticfieldsornoise.
Directairflowfromanairconditioner.
Shouldbeusedindoorswherethesystemisnotexposedtodirect sunlight.
Heat tobeaccumulatedradiation heat
<Accessories>
Mounting bracket: 2pieces*1
Mounting bracket: 1pieces
Mounting screws(withhexagonnuts):
Instruction manual [IMCX01-E1] 2pieces*1 (1copy)
*1,Cd101,
·
·
·
·
·
·
If failureor errorofthisinstrumentcouldresultinacritcalaccident
of thesystem,install anexternalprotectioncircuit topreventsuch
anaccident.
Donotturnonthepowersupplyuntil allof thewiringiscompleted.
Otherwiseelectricshock,fireor malfunctionmayresult.
Usethisinstrument withinthescopeofitsspecificatons. Otherwise
fireor malfunctionmayresult.
Donotusethisinstrument intheplacessubject toflammableor
explosivegas.
Donottouchhigh-voltageblockssuchaspowersupplyterminals,
etc. Otherwiseelectricshockmayresult.
Never disassemble, repair or modifytheinstrument. Thismay
Causeelectricshock,fireormalfunction.
2.2Dimensions
1
CAUTION
·
·
·
·
Onlycleantheinstrumentwhenpoweroff.
Pleaseuseasoftclothorcottonpapertocleanupthestain
onthedisplay.
Donotcleanupor touchthedisplaybyhardmattersincase
ofanyscratch.
Neverusesharp&hardmatterssuchassscrewdriversorball
pentotouchthebuttonsonthepanel, incaseofanyscratch
ordamage.
9.2 25 45 0
1008.2
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1*
92 0 30
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96
*1:Rubberpacking(option)
Thisinstrumentcorrespondstoapanelthicknessof 1to10mm.
*1:Rubberpacking(option)
Thisinstrumentcorrespondstoapanelthicknessof 1to10mm.
*1:Rubberpacking(option)
Thisinstrumentcorrespondstoapanelthicknessof 1to10mm.
*1:Rubberpacking(option)
Thisinstrumentcorrespondstoapanelthicknessof 1to10mm.
*1:Rubberpacking(option)
Thisinstrumentcorrespondstoapanelthicknessof 1to10mm.
CD101
CD401
CD501
CD701
CD901
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3. WRING
4. NAME OF PARTS
·
·
Measuredvalue(PV)displayunit
[Green]
Displaysmeasuredvaiue(PV).
Displaysvariousparameter
symbolsdependingonthe
instrument.
②
·
·
③
Setvalue(SV)displayunit
[Orange]
ndication lamps**
Displayssetvaiue(SV).
Displaysvariousparameterset
valuedepending on theinstrument.
Autotuning(AT)lamp[Green]
Flashesduringautotuning
execution.
Control outputlamp(OUT1)
[Green]
Lightswhencontroloutput is
turnedon.
Lightswhenalarmoutput is
turnedon.
**Nolampisused.
(SET)
Usedforparameterregistration
/callingup.
OUT2
Setkey④
Alarm outputlamp(ALM1)[Red]
⑤<
·
·
∨
Shift&R/SKEY
DOWMkey
R/S
Used toshift thedigitwhenthe
settingischanged. (Shift key).
Used toselecttheRUN/STOP
Functinion. (R/Skey).
Usedtodecreasenumerals.
Usedtoincreasenumerals.
⑥
⑦∧UPkey
3.1Wiringcautions
(1)Forthermocouple input,usethe specified compensationwire.
(2)ForRTDinput,uselow resistanceandhaving no resistancedifferences
among the 3leads.
(3)Conductinputsignal wiring awayfrominstrumentpower,electricequipment
powerand load linestoavoid noiseinduction.
(4)Conductinstrumentpowerwiring soasnottobe influenced bynoisefromthe
electricequipmentpower.Ifthe instrumentmaybeaffected byexternal noise,a
noisefiltershould be used.
·
·
·
reducethedistanceof powersourcewire
installthe filteratcontroller'spanel,then intoearth.
don't set theprotectionandswitchat theoutput sideof filter.
2
(5)Forwiring,usewiresconformingtothe domesticstandardofeachcountry.
(6)About5to6secarerequired asthe preparation timeforcomtactoutput after
poweron.Useadelayrelaywhen the outputline isused foran external
interlock circuit.
(7)Thisinstrumenthasno powersupplyswitchnorfuses.Therefore,install the
fusetothe instrumentand theswitch,ifrequirde.
Recommended fuserating: Ratde voltage:250VRatde current: 1A
Fusetybe:Time-lag fuse
(8)Forthecurrentinputspecification,aresistorof250(0.02%10ppnm,
0.25Wormore)mustbe provided bythe inputrerminals.Thisresistormustbe
provided bythe customer.
(9)Do notexcessivelytighten the terminalscrews.Inaddition,usethe
solderless terminal appropriatetothescrew size.
(Screw size:M3X6, recommended tinghtening torque:0.4N*m[4kgf*cm])
(10)Tothe instrumentwithpowersupplyof24V,pleasebe suretosupplythe
powerfromSELVcircuit.
·
·
Ω±±
Powersupplyvoltage:
90 to264VAC [lncludingpowersupplyvoltagevariation]
(Powerfrequency: 50/60Hz, Rating: 100to240 VAC)
21.6to26.2VAC (Powerfrequency:50/60Hz, Rating: 24 VAC)
21.6to26.2VDC (Rating: 24VDC)
7VAmax.(at 100 VAC)10VAmax.(at240 VAC)
Relaycontact output: 250 VAC, 1A(Resistiveload)
Powerconsumption:
Almarmoutputrated:
Instrument power
Shorten distance
between pitches
Twist theseleadwires Instrument
power
terminals
OUTIN Noisefilter
AT OUT1
ALM1 ALM2
OUT2
PV
SV
②
③
④⑤⑥⑦
11
12
Currentinput
0to20mADC
4to20mADC
CD501
CD401
RelaycontactVoltage pulse
contact
TriacTrigger
6
5
4
OUT1
NC NO
6
5
OUT1
6
5
OUT1
G
T1
6
5
SSR
OUT1
Secondalarm
Firstalarm
ALM2
ALM1
NO
NO
7
8
9
11
12TC
TCinput
10
11
12
A
B
B
RTD
RTDinput
11
12 IN
Voitage input
0to5VDC
1to5VDC
2
1
100to 240V
AC L
N
2
1
24V
AC L
N2
1
24V
AC
6
7
8
9
5
4
3
2
10
11
12 24
23
22
21
20
19
18
17
16
15
14
131
Powerterminals·
Control outputterminals·
Inputterminals·Alarmoutputterminals·
NO:NormallyopenNC:Normallyclosed
CD101
RelaycontactVoltage pulse
contact
TriacTrigger
6
5
4
OUT1
NC NO
6
5
OUT1
6
5
OUT1
G
T1
6
5
SSR
OUT1
2
1
100to 240V
AC L
N
2
1
24V
AC L
N2
1
24V
AC
6
7
8
9
5
4
3
2
10
11
12
1
Powerterminals·
Control outputterminals·
11
12
Currentinput
0to20mADC
4to20mADC
11
12TC
TCinput
10
11
12
A
B
B
RTD
RTDinput
11
12 IN
Voitage input
0to5VDC
1to5VDC
Inputterminals·
Secondalarm
Firstalarm
ALM2
ALM1
NO
NO
7
8
9
Alarmoutputterminals·
NO:NormallyopenNC:Normallyclosed
CD701
RelaycontactVoltage pulse
contact
TriacTrigger
6
5
4
OUT1
NC NO
6
5
OUT1
6
5
OUT1
G
T1
6
5
SSR
OUT1
2
1
100to 240V
AC L
N
2
1
24V
AC L
N2
1
24V
AC
Powerterminals·
Control outputterminals·
Secondalarm
Firstalarm
ALM2
ALM1
NO
NO
10
11
12
Alarmoutputterminals·
17
18
Currentinput
0to20mADC
4to20mADC
17
18TC
TCinput
16
17
18
A
B
B
RTD
RTDinput
17
18 IN
Voitage input
0to5VDC
1to5VDC
Inputterminals·
6
7
8
9
5
4
3
2
18
17
16
15
14
13
12
11
101
NO:NormallyopenNC:Normallyclosed
CD901
RelaycontactVoltage pulse
contact
TriacTrigger
6
5
4
OUT1
NC NO
6
5
OUT1
6
5
OUT1
G
T1
6
5
SSR
OUT1
6
7
8
9
5
4
3
2
10
11
12 24
23
22
21
20
19
18
17
16
15
14
131
Secondalarm
Firstalarm
ALM2
ALM1
NO
NO
7
8
9
11
12
Currentinput
0to20mADC
4to20mADC
11
12TC
TCinput
10
11
12
A
B
B
RTD
RTDinput
11
12 IN
Voitage input
0to5VDC
1to5VDC
2
1
100to 240V
AC L
N
2
1
24V
AC L
N2
1
24V
AC
Powerterminals·
Control outputterminals·
Inputterminals·Alarmoutputterminals·
NO:NormallyopenNC:Normallyclosed
3.2Terminal configuration
Minimizedistance
Control outputrated:
Relaycontact output: 250VAC, 3A(Resistiveload)
Voltage pulseoutput: 0/12 VDC (Loadresistance600ormore)
Current output:4to20mADC ()
Triggeroutput(fortriacdriving): Zerocrossmethodformediumcapacitytriacdriving
(100 Aorless)
Triacoutput: 0.5A(Ambient temperature40orless)
Load resistance600orless
℃
Ω
Ω
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Settiong
0000
0001
0010
0011
0100
0101
0110
0111
SVandparametercanbeset.
OnlySVandalmarm(ALM1,ALM2)canbeset.
Onlysetting itemsotherthan alarms(ALM1,ALM2)canbeset.
Onlysetting itemsotherthan SVandalarms (ALM1, ALM2) canbe set.
Onlysetting itemsotherthan SVcan beset.
OnlySVcanset.
Onlyalarms(ALM1,ALM2)canbeset.
SVandparametercannot beset.
Detailsof locklevels
5. SETTING
5.1Callingupprocedure ofeachmode
5.2Detail ofeachmode
PV/SVdisplay mode
SVsetting mode
Parametersetting mode
■
■
℃℃
■
Displaymeasuredvaiue(PV)onthe PVdisplayunit and set value (SV)onthe SV displayunit. Usuallythe controlisset tothismodeexceptingthatthe Set value(SV)
and/ortheparameterset valuearechanged. Inaddition, inthismode, RUN/STOPcan beselected.
Thisisthemodeused toset the set value (SV). Factoryset value: 0or0.0
Thisisthemodeused toset variousparametessuchasalarms, PID constants, etc.
The followingparametersymbolsaredisplayed one byoneeverytimethe SETkeyispressed.
*3:Detailsofsetdatalocklevelselection
●Eachlocked setting item can onlybemonitored.
3
*1. Inputtypeandinputrangedisplay
Thisinstrument immediatelyconfirmsinput tybe andrange following poweron.
Example:Foracontrollerwiththe Kthermocoupleinput type and rangefrom 0to
1372.℃
**A:Input tybetable
Display
Input
type
Thermocouple(TC) RTD Voltage
(Current)
K J R S B E N P U LT
W5Re/
W26Re JPT 100 PT 100
②
PV
SV
PV
SV
Input typedisplay
: Indicatesinput abbreviation
: Indicatesengineering unit
: Indicatesinput type (See table**A)
②Input range display
a: Inputrangehigh
b: Inputrangelow
a
b
(Displayfor
approx.4sec) Displaychangesautomatically
Theinstrument returnstothePV/SV
displaymodestatusifkeyoperationis
not performedformorethan1minute.
PowerON
Input type display
Input rangedisplay
PV/SV displaymode
(Normaldisplay)
SVsetting mode
Parametersetting
mode
*1
*
*The function can be selected.
The function canbe selected everytime
the keyispressed for1sec.
**Pressthekeyformorethan 2sec.
RUN/STOP
RUN/STOP
<R/S SET
**
Almarm(ALM1)
Almarm(ALM2)
Autotuning(AT)
Self-tuning(ST)
Proportionalband(P)
Integraltime(I)
Derivativetime(D)
Referencevalue(Ar)
Proportioningcycle
(T)
PV bias(Pb)
Set datalock function
(LCK)
Deviationalarm, Process alarm,
SV alarm:-1999to+1999or
-199.9to+999.9
℃
℃
Deviationalarm, Process alarm,
SV alarm:-1999to+1999or
-199.9to+999.9
℃
℃
0:AT endorATsuspension
1:AT start
0: ST suspension
1:AT start
1(0.1)tospanor9999(999.9) ℃
1to3600sec
*PDcontrolwhen setto0sec
1to3600sec
*PIcontrolwhensetto0sec
0to100%*1
1to100sec(0cannotbeset)*2
-1999to+9999or-199.9to+999.9℃℃
See*3
Set thealarmset value.
Alarmdifferential gap:2or2.0.℃
Set thealarmset value.
Alarmdifferential gap:2or2.0.℃
Turnsthe autotuning ON/OFF.
Turnsthe self-tuningON/OFF.
Set whenPI, PDorPIDcontrolisperformed.
*ON/OFF actioncontrolwhensetto0(0.0).
Differentialgap: 2(0.0) ℃
Set thetimeof integralactionwhicheliminates
theoffsetoccurringinproprotionalcontrol.
Setthetimeof derivativeaction whichprevents
ripplesbypredicting output changesandthus
improvescontrolstability.
AfterAT,set automatical.
Set controloutputcycle.
Sensorcorrectionismadebyaddingbias
valuetomeasuredvalue(PV).
Performsset datachangeenable/disable.
50(50.0)
50(50.0)
0
0
30(30.0)
240
60
25
20
0or0.0
0000
#1Factorysetvalue
Symbol Name Setting range Description #1
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WARNING
■Errordisplay
■Overscaleand Underscale
Measuredvalue(PV)
(Flashing)
(Flashing)
(Flashing)
Measuredvalue(PV)exceedstheinput range.
Overscale
Measuredvalue(PV)exceedsthehighinput displayrangelimit.
Underscale
Measuredvalue(PV)exceedsthelow input displayrangelimit.
RAMfailure (Incorrect set datawrite, etc.) Pleasecontact usoryournearest
agent.LANYA
Inorderto prevent electricshock,
poriorto replacingthesensor, always
turnoff thepower.
Sensorinput leadcheck.
6. OPERATIONS
7. DISPLAYAT ERROR OCCURRENCE
8. INPUT RANGE TABLE
AUG. 2006. 5,000(P)
4
0to5VDC
1to5VDC
0to20mADC
4to20mADC
-1999
to
9999
4
5
6
7
01
01
01
01
Input type Comde
Pt100
-199.9to+649.0℃
-199.9to+649.0℃
-199.9to+200.0℃
-199.9to+200.0℃
-100.0to+50.0℃
-100.0to+50.0℃
-100.0to+100.0℃
-100.0to+100.0℃
-100.0to+200.0℃
-100.0to+200.0℃
0.0to50.0℃
0.0to50.0℃
0.0to100.0℃
0.0to100.0℃
0.0to200.0℃
0.0to200.0℃
0.0to300.0℃
0.0to300.0℃
0.0to500.0℃
0.0to500.0℃
0.0to400.0℃
0.0to400.0℃
D
D
D
D
D
D
D
D
D
D
D
P
P
P
P
P
P
P
P
P
P
P
01
01
02
02
03
03
04
04
05
05
06
06
07
07
08
08
09
09
10
10
20
20
Input type Comde
Pt100
*1
*1
*1
K
0to200℃
0to400℃
0to600℃
0to800℃
0to1000℃
0to1200℃
0to1372℃
0to100℃
0to200℃
0to450℃
0to500℃
0to200℃
0to400℃
0to600℃
0to800℃
0to1000℃
0to1200℃
0to450℃
0to500℃
0to1600℃
0to1769℃
0to1350℃
K
K
K
K
K
K
K
K
K
K
K
J
J
J
J
J
J
J
R
R
R
01
02
03
04
05
06
07
13
14
17
20
01
02
03
04
05
06
10
20
01
02
04
Input type Comde
J
R
J
*1
*1
*1
*1
*2
*2
*2
*2
E
0to1600℃
0to1769℃
0to1800℃
0to1820℃
0to800℃
0to1000℃
0to1200℃
0to1300℃
-199.9to+400.0℃
-199.9to+100.0℃
-199.9to+600.0℃
-100.0to+200.0℃
-199.9to+100.0℃
0.0to350.0℃
0.0to400.0℃
0to2000℃
0to2320℃
0to1300℃
0to1390℃
0to1200℃
0to400℃
0to800℃
S
S
B
B
E
E
N
N
T
T
T
T
W
W
A
A
A
U
U
U
L
L
01
02
01
02
01
02
01
02
01
02
03
04
01
02
01
02
03
01
02
03
01
02
Input type Comde
S
B
N
T
W5Re/
W26Re
PLII
U
L
*10to399:Accuracy isguaranteed.℃*1to:Accuracyisnot guaranteed.-199.9-100.0℃
6.1Operation procedures
●
·
·
●
●
Connect the input signalwiring, and then turnonthe power. Lfthe inout signalwiring opens,
the instrument judgesthe input isdisconnectde.
Upscale*1: TC input, RTDinput (Downscalewhen the input isshorted)
Downscale*1: TCinput (Tobe specified whenordering), Voltage input (Currentinput)*2
*1: AlarmoutputON (However, forthe WorAcontrolactiontybe, thecontroloutput on both
heat-side and cool-side isturned off.)
*2: For0to5VDC or0to20mADC,bothcontroland alarmoutputsareindefinite
Noinfluenceissxerted uponthe instrument forpowerfailureof 20 msorless. Forpower
failureof morethan 20 ms, the insttument performsthesame operation asthat atthe timeof
poweron afterpowerrecovery(Thisappliesonlywhen alarmaction isturned off).
The alarmholdaction isactivated when not onlythe poweristurned on, but alsothe SVis
changed.
CAUTIONS
(1)Priortostarting operation, checkthat the mountingand wiringhavebeen finished, and that
theSV andvariousparmetershavebeen set.
(2)Asthisinstrument doesnot haveapowersupplyswitch, it isreadytooperateassoon asthe
poweristurned on. Priortofactoryshipment, the instrumentisset toRUN (operation start).
lfthe instrument isswitched tooperation stop (STOP), itsdisplay,output,etc.Become asfollows.
Display:ThePV displayunit shows(STOP).
Output: Controloutput OFF,Alarmoutput OFF
Supended whenthe ATfunction isactivated. (The PID constantsarenot updated.)
Thisinstrument holdsthe conditionsthat exist just beforethe poweristurned on. Forexample,
if the poweristurned off inSTOPmode, the instrumentstarsinSTOPmode when the poweris
turned onagain.
Theset datalockfunction isusedtopreventmisoperation bynot setting anyparameterwhich
isnot used frequently. Thereare8setdatalocklevels, and the parameteris locked, but can
onlybemonitored.
●
·
·
·
●
6.2Setdatalock(LOCK)function
6.3Autotuning (AT)function
The ATfunction automaticallymeasures, computesand setsthe optimun PID and lba
constants.
Thisfunction isactivated after-ON, during temperatureriseand/orwhen controlisatabilized
from anyprocessstate.
RequirementsforATstart
StartATwhen allthe followingconditionsaresatisfied:
Priortostarting the ATfunction, endallthe parametersettingsotherthan PID and lba.
Confirmthe LCKfunction hasnot been engaged.
RequirementsforATsuspension
StartATfunctionissuspended if anyof anythe following conditionsisestablished:
When the SVischanged.
When the PVbiasvalue ischanged.
When the SVRUN/STOPfunction ischanged tothe STOP.
When the PVbecomesabnormal.(According tothe burnout.)
When the poweristurned on.
When apowerfailurelongerthan 20 msoccurs.
When the ATifunction doesnot end inabout9hoursaftertuning started.
If the ATsuspension condition isestablished,the ATfunction isimmediatelysuspended tobe
changed toPID control.
ThePID and lba constantsat thistime arethe same asbeforestarting AT. Inaddition, even if
theATiscompleted, itisautomaticallytransferred toPID control.
If anyproblemsarisedue tohuntingexistsinthecontrolsystem, do not usetheATfunction,In
thiscase, set eachvalue tomatchthe controlledobject.
■
·
·
■
·
·
·
·
·
·
·
●
●
NOTES NOTES
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