honor VFJ-520 User manual

VFJ-520 Full Automatic Vertical Packing Machine
Manual

Content
1. Preface ----------------------------------------------------------------------- 1
2. Safety Notice ---------------------------------------------------------------- 2
2.1Safety Notice and Marks -------------------------------------------------- 2
2.2Working environment ------------------------------------------------------ 2
2.3Attentions -------------------------------------------------------------------- 3
3. Technical Parameters ------------------------------------------------------- 3
3.1Packing machine technical Parameters ---------------------------------- 3
3.2Optional accessories match with the machine -------------------------- 4
4. Machine installation -------------------------------------------------------- 4
4.1 Structure of the machine -------------------------------------------------- 4
4.2 Before turn on the Machine ---------------------------------------------- 6
4.3 Install roll film ------------------------------------------------------------- 7
4.4 Film install drawing ------------------------------------------------------- 8
4.5 Adjustment of vertical sealing ------------------------------------------- 8
4.6 Color code sensor detecting and adjusting ---------------------------- 9
5. Operation interface introduction ----------------------------------------- 10
5.1 Starting --------------------------------------------------------------------- 11
5.2 Main menu ----------------------------------------------------------------- 11
5.3 Automatic ------------------------------------------------------------------ 12
5.4 Manual page --------------------------------------------------------------- 13
5.5 Function page ------------------------------------------------------------- 15

5.6 Parameter setting --------------------------------------------------------- 15
5.7 Alarm ----------------------------------------------------------------------- 18
6. Troubleshooting ------------------------------------------------------------ 20
7. Maintaining ----------------------------------------------------------------- 22
7.1 Wearing part replacement ----------------------------------------------- 22
7.2 Maintaining --------------------------------------------------------------- 22
8. Electric diagram ----------------------------------------------------------- 22
8.1 IO point diagram --------------------------------------------------------- 22
8.2 Main electric circuit diagram ------------------------------------------- 25
8.3 Electromagnet circuit valve diagram ---------------------------------- 26
8.4 Weigher and cup device circuit diagram ------------------------------ 27
8.5 Auger device circuit diagram ------------------------------------------- 28
9. Pneumatic diagram -------------------------------------------------------- 29
10. Listing of spare parts with the machine ------------------------------- 30
11. Attachments --------------------------------------------------------------- 31
11.1 Code printer manual ---------------------------------------------------- 31

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1. Preface
Thanks for Choosing VFJ-520 vertical packing machinery. Please read this
instruction thoroughly in order to get a better understanding of operation and
maintenance. We also provide professional after-sale service in case you need.
The sell point of our VFJ-520 is easy operation, high efficiency, safety and stability.
Some of the functions are different from the counting and filling device so this
instruction only describes basic functions.
VFJ-520 is auto feeding, counting, forming bags, filling sealing, printing and
carrying away.
If any problem occurs, please read the book to find a solution or contact with our
after-sale service to better solve the problem.
Every single part of the electricity had been checked but if you have any trouble
installing the machine, please contact us.
Operating according to the instruction will make it easier during the production and
avoid unpredictable situation.
Operate in safe production environment.
Contact information of HONOR PACK.
CHINA.ZHEJIANG
WENZHOU HONOR PACKAGING MACHINERY CO., LTD
4th Floor, Block H, Wisdom Vally, Station Ave.
Wenzhou, Zhejiang, China
Wing huang Phone:[phone]
Fax:[phone]
E-mail：[e-mail]
Wed:www.honorpack.com

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2. Safety Notice
2.1 Safety Notice and Marks
On the left side of this instruction, there are marks.
Please remember the following marks and their meanings.
For a safe using environment, every person using this machine must know the
marks meaning.
Dangerous
Dangerous marks stand for the working part may cause hurting and harming to
people.
Warning
Warning marks stand for may cause damage to machine, people and need to operate
to the instruction.
Notice
Notice marks stand for preventing unpredictable damage or problem to the machine
or people when doing something to the target part.
工作时请勿接近！
Work please keep out！
Watch out
Watch out marks Stands for non-operator should keep a distance form the working
machine.
2.2 Working environment
1). Temperature:0-40℃, humidity:35-85%

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2). Power and voltage: AC 200V ~ 240V 50/60Hz
3). Installation requirement:
4). Frame of the equipment should safe and reliable
5). Frame should connect to ground electrode
6). Stay away from severe interference
7). Don’t apply in corrosive environment.
2.3 Attentions
1). Read instruction and set the correct parameters at first running.
2). Connect the machine to ground electrode
3). Clean and withdraw all the products in side the machine before each running.
4). Sterilize contacting part of food and roll film everyday.
5). Cut off pneumatic and electric supply before maintenance or cleaning.
6). Fix must be done by profession engineer while electric and pneumatic parts
break down.
7). No touching to the mechanical part and electric parts while machine was
running.
8). Do not use shape object to touch the screen.
9). Machine cannot place at explosive environment.
3. Technical Parameters
3.1 Packing machine technical Parameters
Total power
2.2KW
Packing product
puff food, cookies, beens, peanuts, nuts and etc; powder, flour and etc
Packing material
OPP/CPP、CPP/PE
MST/PE、PET/PE
Horizontal sealing
heating element
power(total)
800W/AC 220V
Thickness of the
packing film
0.05—0.08mm
vertical heating pipe
power
500W/AC 220V
Max roll film width
420mm
Measuring range of
the bag
10—1200ml
Max bag size
200mm(W)x300mm(L)
Air pressure
required
0.65Mpa
Packing speed
5—60bags/min
Air consumption
0.3m3/min

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Note: Packing material should choose roll film which roll film width≤420mm,
and the roll film inner Φ75mm, thickness of the film is 0.05-0.08mm, the surface
of the film should be smooth, no pattern and words should be printed at the
10mm form the edge of the film, the eye mark color should be obvious telled
from the background.
3.2 Optional accessories match with the machine
4. Machine installation
4.1 Structure of the machine
Total weight
540Kg
Dimension
1080(L)*1300(W)*
1400(H)mm
Name
Function
14 heads combine
weigher
Matching with packing machine to reach high speed and
accuracy
10 heads combine
weigher
Matching with packing machine to reach high accuracy
Vibrating hopper
Vibrate feeding
Z shape elevator
Automatic feeding to the weigher
Single hopper elevator
Automatic feeding to the volumatic cup device
Bucket feeder
Manual droping block or fragil product to hopper to reach
one dump one pack
Finished product
elevator
Finished product carry away machine
Round rotating table
Round rotating table for easy picking.
Auger elevator
Matching with auger filler to elevate powder and flour
product
Vacuum elevator
Elevating material in a good environment.
Auger filler
Measuring powder and flour product
Big four head weigher
Suitable for big bulk prodcut measuring and filling
Weight detecting
machine
Selecting finished product which can not reach the target
weight

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Pic.4-1 front side
1
operating system
2
Emergency stop
3
Temperature controller
4
Power switch

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Pic.4-2 whole machine structure
4.2 Before turn on the Machine
1). Choose suitable leakage protection switch
2). If the material elevator works separately, pls choose leakage protection switch
1
Horizontal sealing cylinder
2
Roll film stablize Inflatable shaft
3
Roll film reducer motor
4
Date adjusting rod
5
Carry film motor
6
Vertical sealing position adjust wheel
7
Angle adjusting pole(roll film and collar)
8
Bag former collar
9
Bag former tube
10
Vertical sealing mechanism
11
Carry film belt
12
Horizontal sealing mechanism
13
Finish product buffer board

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according to the power and a PF power.
3). The machine must connect to the ground wire. (there is a mark on the machine
frame)
4). Connect air pipe to pnuematic FRL behind the machine.
5). Install date printing code and ink ribbon
6). Turn on the power and set horizontal and vertical sealing bar and date printer to
temperature needed, double check if the ribbon, roll film and eye mark is install
correctly.
4.3 Install roll film
1). Put the roll film in the Inflatable shaft.
Pic.4-3-1 Film install
2). Correct the position according to the deviding ruler.
Pic.4-3-2 Adjusting position
3). Use the gas gun to fill up the Inflatable shaft in order to stablize the roll film.
Pic.4-3-3 Stablize the roll film

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4.4 Film install drawing
Pic.4-4 Film install drawing
4.5 Adjustment of vertical sealing
1). Bag former and vertical sealing adjusting (as the picture):
Stablize the bag former, loose ②, roll ①to adjust the distance of vertical sealing
and bag former tube to be at 8mm(if the vertical sealing is direct press), and to be
2mm if the bag press type is side press. Finally lock ②.
Pic.4-5-1 Change bag former, adjust vertical sealing

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2). Back seal side turning (when using side sealing)
Open the side turning device, turn back seal to the side you want and close the side
turning device
Requirement: Distance of forming tube and point A should be 2mm.
Distance of forming tube and point B should be 4mm.
Pic.4-5-2 The edgefold on Vertical sealing device
4.6 Color code sensor detecting and adjusting
Optical fiber color code sensor detection sensor combines optical technology,
photoelectronic technique and modem technology. It has high sensitivity, fast
response speed, good anti-bias light interference capacity, small volume and easy
operation strength. Working as a sensor in the packing machine operating system,
color code sensor is making the code detection and location, bag length cutting, film
rectifying easier. However, as customer’s film is different from our testing film, the
color code may not be catch. So its secsitivity will be need to set.
1). Loose the bolt of the sensor, move the sensor, the optical fiber bolt movement
decide the point of the light, the smaller the better. Aim the light to the middle of the
code (which is on the edge and are revert to the background color), then tight the
bolt(as the picture).
1
Hand wheel(adjust vertical sealing distance)
2
Tighten bolt
3
Bag former tube
4
Vertical sealing heating
element
1
Back seal turning device
2
Forming tube

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Pic.4-6 Adjustment the color code position
2). After doing 1, press the ON bottom at the sensor amplifier while the red and the
green light will on.
3). Then point the light to the background color which is normally brighter than the
color code, press OFF while only green light on.
4). Testing of the color code. Pull the film using your hand, see if it is red and green
light on when the light point at the color code(see if it is only green light on when the
light point at background color.), if not, pls set again according to step 2 and 3.
5). When setting bag length, bag should be X+20mm.
5. Operation interface introduction
The operation interface mainly consists of the following 8 functions:
1). Contact us---the information of our company.

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2). Language select---Normally with Chinese and English, and date setting.
3). Main page---function page easy access page
4). Auto---automatic running function and other shortcut.
5). Manual---manual test function.
6). Function---open or close some function.
7). Parameter setting---adjust the bag length, speed, pull film delay, pull film
frequency and other detail parameters.
8). Alarm---shows the problem occur in the machine program.
5.1 Starting
Select the language and enter the main menu.
Pic.5-1 Startup interface
5.2 Main menu
Choose the option to enter.
Press time part can change date and time.

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Pic.5-2 Main menu interface
Auto
Auto running according to the preset parameter and function.
Manual
Test the machine working according to the manual option
Function
Open or close the additional function according to the need.
Parameters
Adjust function and parameters.
Alarm
Set the parameters of the alarm sector
Pre page
Back to the start up interface
5.3 Automatic
Select Auto from Main menu to enter the Auto page.(P-5-3)

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Pic.5-3 Automatic operation interface
Product
No. of the product which you could set certain product parameter for it.
Weight
The target weight you choose this program to be.
Bag length
The bag length which apply right now
Filling pack
Press filling pack it will auto run packing process and press stop it will
stop.(two bottom in one)
Test
Press test, machine will start making empty bags for testing.
Carry film wheel
Press the bottom, will open or close the carry film wheel
Spin
Change the number of turns(only match with auger filler)
Actual speed
Actual packing speed.
Pull film structure
Jog will make the structure move up and dowm step by step.(when the
machine is horizontal pulling film structure)
Filling bags
Records of the filled bags
Testing bags
Records of the tested bags
Clear
Clear the records
Rectify
Rectify the film of back seal error(when the machine contain rectifying
function)
5.4 Manual page
Select manual bottom and enter the following page (as the picture 5-4):

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Pic.5-4 Manual page
Pulling film
Run the film according to the preset bag length
Make one empty bag
Making empty bags one by one according to the preset parameter
Vertical sealing
Make vertical sealing run once
Horizontal sealing
Make horizontal sealing run once
Cutter
Make cutter run once
Withdraw material
Withdraw material in the counting filling device
Flashing air
Run flashing air function once
Savler bag
Run savler bag device once
Pushing bag
Run pushing bag device once
Gusset device
Run gusset device once
Printer code
Run printer device once
Reset pulling device
Reset the servo motor or horizontal film pullling structure(only in
the machine which have these device)
Stop elevating products
Manual elevator the products(only effective when the manual mode
to be turn on in the function page)
Mix motor off
Turn on or off mix motor(only work when you have auger filler)
Round table off
Turn on or off round table
Pull film device up
Move the pull film structure up once(only when the machine is
hori.sealing pull film)

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Hori.jaws open
Open horizontal jaws(only the machine have hori.sealing servo)
Pull film device down
Move the pull film structure down once(only when the machine is
hori.sealing pull film)
5.5 Function page
Press the function bottom and enter
Pic.5-5 Function page
Eye mark
Turn on/off eye mark tracking
Flushing air
Turn on/off flashing air
Gusset device
Turn on/off gusset device
Printer code
Turn on/off code/date printing
Type of supply products
Turn on/off elevator, when on, you can chose auto elevating or
manual.
5.6 Parameter setting
Select parameter bottom and enter (as the picture 5-6-1)
5.6.1 Parameter setting page 1:

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Pic.5-6-1 Parameter setting page 1
Save
After changing the parameter you should save
Next page
Click to enter next page
Pro.no
You can restore 8 product parameter
Weight
You can mark weight of the parameter preset
Bag length
Set the bag length you need(if you turn on the eye mark, the bag
length need 20mm longer than the eye mark distance)
Target speed
Preset the packing speed
Pulling film delay
Pulling film servo motor delay(the delay time after a serial
movement of hori.sealing vertical sealing, cutter, flushing and
gusset device)
Pulling film frequency
The speed of the film pulling motor(lager the number, faster the
speed), the number should not exceed 60000hz
Hori.sealing delay
Hori. Sealing electronic magnet close delay time.
Hori.sealing time
Hori. Sealing electronic magnet close time
Vertical sealing delay
Vertical Sealing electronic magnet close delay time
Vertical sealing time
Vertical Sealing electronic magnet close time
Cutter delay
Cutting delay time
Cutter time
Cutting time
Flushing gas delay
Delay time of the flushing air

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Flushing gas time
Flushing air during time
5.6.2 Parameter setting page 2:
Pic.5-6-2 Parameter setting page 2
Gusset delay
The delay time of the gusset movement
Gusset time
During time of the gusset movement
Printer delay
Delay of code printing
Printer time
Code printing time
Salver delay
Salver delay time
Salver time
Salver time
Push delay
Push product delay
Push time
Push product during time
Open/close door products falling
down delay
Leak proof delay time
Open/close door products falling
down time
Leak proof open time
Pack delay
Sealing delay after filling signal
Filling delay
Delay time to fill when cutting run
5.6.3 Parameter setting page 3: