HORNER SmartStack HE800JCM100 User manual

HE800JCM100
SmartStack Engine
Interface Module
First Edition
08 June 2001
MAN0460-01

MAN0460-01 08 JUNE 2001 PAGE 3
PREFACE
This manual explains how to use the Horner APG SmartStackEngine Interface Module.
Copyright (C) 2001, Horner APG, LLC, Inc., 640 North Sherman Drive Indianapolis, Indiana 46201. All
rights reserved. No part of this publication can be reproduced, transmitted, transcribed, stored in a
retrieval system, or translated into any language or computer language, in any form by any means,
electronic, mechanical, magnetic, optical, chemical, manual or otherwise, without the prior agreement and
written permission of Horner APG, LLC.
All software described in this document or media is also copyrighted material subject to the terms and
conditions of the Horner Software License Agreement.
Information in this document is subject to change without notice and does not represent a commitment on
the part of Horner APG, LLC.
Cscape, SmartStack, and Cscan are trademarks of Horner APG.
For user manual updates, contact Horner Advanced Products Group,
Technical Support Division, at [phone] or visit our website at
www.heapg.com.

PAGE 408 JUNE 2001 MAN0460-01
LIMITED WARRANTY AND LIMITATION OF LIABILITY
Horner APG. ("HE-APG") warrants to the original purchaser that SmartStackEngine Interface Module
manufactured by HE is free from defects in material and workmanship under normal use and service. The
obligation of HE-APG under this warranty shall be limited to the repair or exchange of any part or parts
which may prove defective under normal use and service within two (2) years from the date of
manufacture or eighteen (18) months from the date of installation by the original purchaser whichever
occurs first, such defect to be disclosed to the satisfaction of HE-APG after examination by HE-APG of
the allegedly defective part or parts. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND HE-APG
NEITHER ASSUMES, NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE-APG, ANY
OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS SmartStackEngine Interface Module.
THIS WARRANTY SHALL NOT APPLY TO THIS SmartStackEngine Interface Module OR ANY PART
THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT, NEGLIGENCE, ALTERATION, ABUSE, OR
MISUSE. HE-APG MAKES NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR
PARTS NOT SUPPLIED BY HE-APG. THE TERM "ORIGINAL PURCHASER", AS USED IN THIS
WARRANTY, SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE SmartStackEngine
Interface Module IS ORIGINALLY INSTALLED. THIS WARRANTY SHALL APPLY ONLY WITHIN THE
BOUNDARIES OF THE CONTINENTAL UNITED STATES.
In no event, whether as a result of breach of contract, warranty, tort (including negligence) or otherwise,
shall HE or its suppliers be liable of any special, consequential, incidental or penal damages including,
but not limited to, loss of profit or revenues, loss of use of the products or any associated equipment,
damage to associated equipment, cost of capital, cost of substitute products, facilities, services or
replacement power, down time costs, or claims of original purchaser's customers for such damages.
To obtain warranty service, return the product to your distributor with a description of the
problem, proof of purchase, post paid, insured and in a suitable package.
ABOUT PROGRAMMING EXAMPLES
Any example programs and program segments in this manual or provided on accompanying diskettes are
included solely for illustrative purposes. Due to the many variables and requirements associated with any
particular installation, Horner APG cannot assume responsibility or liability for actual use based on the
examples and diagrams.
It is the sole responsibility of the system designer utilizing the SmartStackEngine Interface Module to
appropriately design the end system, to appropriately integrate the SmartStackEngine Interface
Module and to make safety provisions for the end equipment as is usual and customary in industrial
applications as defined in any codes or standards which apply.
Note: The programming examples shown in this manual are for illustrative
purposes only. Proper machine operation is the sole responsibility of
the system integrator.

MAN0460-01 08 JUNE 2001 PAGE 5
TABLE OF CONTENTS
PREFACE ...............................................................................................................................................3
ABOUT PROGRAMMING EXAMPLES....................................................................................................4
TABLE OF CONTENTS...........................................................................................................................5
CHAPTER 1: INTRODUCTION...............................................................................................................7
1.1 Scope........................................................................................................................................7
1.2 Hardware Description ................................................................................................................7
1.2.1 Primary Serial Port..............................................................................................................8
1.2.2 PLC Interface......................................................................................................................8
1.2.3 Secondary Serial Port.........................................................................................................8
1.3 Specifications ............................................................................................................................8
CHAPTER 2: INSTALLATION.................................................................................................................9
2.1 Module Placement.....................................................................................................................9
2.2 Ports and Pin-outs ...................................................................................................................10
2.3 Installing and Removing a SmartStack Module (Shown with the OCS) .....................................11
2.4 Configuration Procedures Using Cscape Software ...................................................................12
2.4.1 Preliminary Configuration Procedures ...............................................................................12
2.4.2 Configuration of JCM100 Module......................................................................................14
CHAPTER 3: FUNCTIONALITY OVERVIEW.........................................................................................17
3.1 Overview .................................................................................................................................17
3.2 Register Mapping.....................................................................................................................17
APPENDIX A: SERIAL PORT WIRING.................................................................................................19
A.1.1 Primary Port Cable Pin-outs..............................................................................................19
A.2.1 Pin-out..............................................................................................................................20

PAGE 608 JUNE 2001 MAN0460-01
NOTES

MAN0460-01 08 JUNE 2001 PAGE 7
CHAPTER 1: INTRODUCTION
1.1 Scope
The supplement for the SmartStackEngine Interface Module provides information that is pertinent to
the setup and operation of the HE800JCM100 (JCM100) module.
Chapter One covers the features and hardware description of the JCM100 module. Installation
procedures are covered in Chapter Two. Chapter Three covers the functionality of the JCM100. Finally,
Appendix A covers the wiring of the serial ports.
Installation and configuration procedures that are common to all SmartStack Modules are contained
in the Control Station Hardware Manual (MAN0227).
1.2 Hardware Description
The JCM100 module utilizes state-of-the-art electronic components on a six-layer copper-clad printed
circuit board for electrically quiet operation. It uses the same hardware as the ASCII Basic module.
HE800ASC100). Two important precautions must be observed while handling the module:
WARNING
NEVER insert or remove the module into or out of the OCS/RCS unit while power is applied to the
backplane.
WARNING
ALWAYS observe reasonable static discharge precautions while handling the module. Touch a grounded
metal surface to discharge any static buildup before touching the module.

PAGE 808 JUNE 2001 MAN0460-01
1.2.1 Primary Serial Port
The PRIMARY port located on the front of the JCM100 Module incorporates a 9-pin D-type connector for
standard cable interface (See Appendix A for wiring diagrams).
There are two LEDs (Light Emitting Diodes) located on the end of the module. They are labeled
according to the RS-232 signal name to which they are connected. The GREEN LED illuminates
whenever data is transmitted from the module, and the RED LED illuminates whenever data is received
by the module.
1.2.2 PLC Interface
Proprietary circuitry is used in the interface between the JCM100 Module and the OCS/RCS. This
circuitry provides up to 128 WORDS (sixty-four 16-bit %AI input and sixty-four 16-bit %AQ output) for
both the OCS/RCS and the JCM100. Circuitry and software are provided in the firmware to insure data
integrity on both sides.
1.2.3 Secondary Serial Port
The JCM100 Module is equipped with a secondary serial port. This port is multiplexed between RS-232
and RS-485. The pin-outs/connections for both ports are shown in Appendix A. By default, the JCM100
module uses the RS-232 port (Port 1) for communication with an Engine Control Module. The JCM100
does not use the RS-485 port.
The module also has two LED’s located on the module’s front panel behind the plastic window (on the
end of the module) for each auxiliary port. They are labeled according to the RS-232 or RS-485 signal
name to which they are connected. The GREEN LED illuminates whenever data is transmitted from the
Engine Interface MODULE while the RED LED illuminates whenever data is received by the Engine
Interface MODULE.
1.3 Specifications
Table 1.1 – JCM100 Specifications
Number of
communication ports 3 ports
(Two RS-232 ports),
(Currently not used – reserved for
future use: One RS-485/422 port)
Status LEDs RXD/TXD for all ports
Required Power
(Steady State) 34.0mA @ 5VDC CE Pending
Required Power (Inrush) 89.6mA @ 5VDC in 10µSUL Pending
Relative Humidity 5 to 95% Non-condensing Terminal Type 9-Pin D-Subs
Operating Temperature 0°to 60°Celsius Weight 9.5 oz. (270 g)

MAN0460-01 08 JUNE 2001 PAGE 9
CHAPTER 2: INSTALLATION
2.1 Module Placement
The JCM100 is one of the many SmartStack Option Modules that are available for use in the Operator
Control Station (OCS100/OCS200) and the Remote Control Station (RCS210). Compact and easy to
install, up to four Smart Stack Modules can be placed into each device. Although Chapter Two contains
pertinent installation information for the JCM100, consult the Control Station Hardware User Manual
(MAN0227) for complete details covering panel box requirements and other key installation issues
pertaining to SmartStack Option Modules, OCS, and RCS devices.
RCS
Figure 2.2 - RCS in Panel Box
(Shown with Four SmartStack Modules)
OCS
Figure 2.1 - Back View of OCS
(Shown with Four SmartStack Modules)
Caution: Do not install more than four SmartStack Modules per OCS or RCS. Improper
operation or damage to the OCS, RCS, and SmartStack Modules could result.

PAGE 10 08 JUNE 2001 MAN0460-01
2.2 Ports and Pin-outs
The PRIMARY or programming port (Labeled as P0 on the module) follows the RS-232 standard. This
port is only used for firmware upgrades.
The SECONDARY port is RS-232 (Labeled as P1 on the module). This port (P1) is used for the
connection to an Engine Control Module.
Table 2.1 – Port 0/1 Pin-out
JCM100
Direction Pin Port 0/1
Output 1DCD (Data Carrier Detect)
Output 2RXD (Receive Data)
Input 3TXD (Transmit Data)
Input 4DTR (Data Terminal Ready)
GND 5Signal Ground
Output 6DSR (Data Set Ready)
Input 7CTS (Clear to Send)
Output 8RTS (Request to Send)
Output 9RI (Ring Indicate)
Note: For ports 0 and 1, the signal names reflect the
EIA RS232 signal names for a DCE device.
The names do not necessarily reflect the
signal direction with respect to the JCM100
module.
P1
1
5
P0
P2
5
1
5
1
6 9 9 6 9 6
P2 P1 P0
OCS Bottom View – Shows
Corresponding I/O Pin
Figure 2.3 – Close-up of Port Connectors Figure 2.4 – Port Connectors