Horse Power Ignition HPI 210 User manual

Horse
Power
INSTALLATION MANUAL:
HPI2101cylinder 2 stroke
universal ignition witli integrated60W liglit coil
HPI - Kuilenstraat97,3960Bree,Belgium
TEL: [phone] | FAX:[phone] | GSM:[phone] 21
Email: [email protected]e | Website:www.hpi.be
HPIwants to thankyou for yourconfidence inits products.
Pleasereadthismanualcarefully to ensureyears of enjoyment of thisspecialisedhighendelectronicdevice.
Thismanualshowsyouhow to properlyinstall the Stator,flywheel, CDIandHT coil.
StatorInstallation:
•Remove the originalignitionfromyourengine.
•Depending onthe engine'ssetup, a mountingplate is included in this set.
Thismountingplateserves asan adaptorbetweenyourengineandthe210ignition.
Fitthemountingplate on yourengine.
•Locate the cableexit on yourengineandposition the statoraccording to thishole.
Ifnecessary,remove the plug(seebackside)andlead the cablethrough the hole.
•Centerthestatoron the mountingplate (if present) or directiyonyourengine.
•Gentlyboltthestator to yourengine; do nottighten the bolts yet.
Flywheel Installation:
Theflywheelhas tobe placed onthe crankshaft or otherwise onan axiswhichrotates at thesamespeed.
•Position the cylinder2mmbefore its TopDeadCentre(TDC).
•Placetheflywheel onthe shaft,aligning the markon the rotorwith the mark onthe stator.
ThisPositioncorrespondswith the maximumignitionadvance.(seebacksideImage)
•Theimages onthe rightindicatewhichmarkshould be aligned
according to therotationdirection.
•Doublecheckthattheflywheeldoesnottouch the statorwindings.
•Fasten the flywheel tothe shaft.
•Check the position of thecylinder.
Ifnecessaryadjiistthft-^lignmentbyturningthestatorpjatg,. ^
•Fasten the statorplate.
TogainPerformance, tryto varythecylinderpositionbetween 2 to 4mmbeforeTDC.
Wiring instructions:
•Light-coilyellow
HT-coil orange
blackring
•Stator3-wayplug
Connectthe60Wlightcoil to yourlightcircuit or regulator
ConnecttheHT-coil tothe frame.
Plug the orangecable tothe HT-coil,
Connecttheblackcablewithring tothe
bracket of theHT-coiland tothe frame.
Plug the 3-wayconnector of thestatordirectiyinto the CDI.
Ifyouneed to lead the cablethrough a narrowspace,
Seebackside to removetheconnectorfrom the cableloom.
Kill black/whiteConnecttheblack-white to frame / ground for anemergencystop.
Curve yellow
swItch yellow/green
connectthecurvebutton to thesewires.(optional)
Switch the button to selectthedesiredadvancecurve.
Tominimizeelectricalinterference, tryto keep all cables ata safedistancefrom theHT cable.
Fasten allthe cables tothe frameandkeepthemclearfrom hot placesandmovingparts.
Pleaseattend to thefollowingremarks:
theCDI-unitandcablesmust notbe exposed to mechanical stress.
theCDI-unitmust notbe exposed to excessive heat(notbehind the radiator,dose to thecylinder or theexhaust).
theCDI-unitmust notbe exposed to electricalinterferences(notdose tothe ht-coil).
theCDI-unitmust notbe directiyexposed to fluids(water,gasoline, oil,...).
DoNOTextendcables,thismaycauseinterferenceanddamage to theCDIortheengine.
ATTENTION
When using theM6 holes of theflywheel,(fan,flywheelpuller,...)
Make Sure the boltsdon'tprotrude inside the flywheel!
Protrudingboltscandamagethestator colls andvoidwarranty.

Flywheel puller- 210V251
Becarefuinottodamagethestatorwhen
removingtheflywheel!
Tosafelyremovetheflywheel,HPIcan
provideyouwitha puller.
Thisisa widelyapplicableflywheelpuller,
M27- 1 mmpitch- leftthread.
Inertiadisk-210V257
Ifyourenginerequiresa heavierflywheel,
youcanaddaninertiadisktothe210ignition.
Theinertiadiskisa stainlesssteeldiskof
95mmdiameter,280grams,specially
designedtocentre-fitonthe210flywheel.
Fan blade-210V256
Speciallydevelopedforthe210ignition,tofit
variousVespaengines.Externaldiameter:
166mm.
Curve Switch- 210V064
For2-curveCDIunits,thecurveselectbutton
comesinhandy.Easymountableonyour
handlebar.
TwinexitHT-coil- 210V007
The210ignitiongenerates2 sparkseach
revolution. Usinga HT-coilwithdoubleexit,
thisignitioncanbeusedon2 cylinder(180°;
engines.
RegulatorRectifier- 210V261
Ifyourequirea regulatedvoltagefromthe
integrated60Wlight coil, HPIcandelivera
regulator- rectifierforallpurposes:
•12VD:battery,
.12VAC:lights,
.12VAC+DC
Igntion curves:
To reassemble the plug, insert the terminals back in place till the locking tab clicks in and put back the red cap.