Hoshizaki KM-500MAF User manual

NO.
ISSUED:
MODEL
HOSHIZAKI
MODULAR CRESCENT CUBER
(FINAL) PARTS LIST
KM-500MAF
KM-500MWF
KM-500MRF
NOV. 2, 1999
71153
REVISED: JUNE 26, 2002

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J-0 Jan., 1999
J-1 June 1999
K-0 Dec., 1999
L-0 Jan., 2001
L-1 March 2001
KM-500MAF
J-0 Jan., 1999
J-1 June 1999
K-0 Dec., 1999
L-0 Jan., 2001
KM-500MWF
J-0 Jan., 1999
J-1 June 1999
K-0 Dec., 1999
L-0 Jan., 2001
KM-500MRF

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MATERIAL ABBREVIATIONS
ALUMINUM
AL = Aluminum
COPPER
CU = Copper
PLASTIC
ABS = Acrylonitritrile -butadiene - styrene
AC = Polyacetal
EVA = Ethylene vinyl acetate
PA = Polyamide = Nylon
PC = Polycarbonate
PE = Polyethylene
PES = Polyester
PETP = Polyethylene terephthalate = Tetlon
PP = Polypropylene
PS = Polystyrene
PTFE = Polytetrafluoroethylene = Teflon
PUR = Polyurethane
PVC = Polyvinyl chloride
RUBBER
VN = Vinyl Nitrile
EPDM = EP rubber
NBR = Nitrile butadiene rubber
NR = Natural rubber
NP = Neoprene
SI.R = Silicone rubber
SY.R = Synthetic rubber
EPH = Epichlorohydrin
STEEL
GS = Galvanized steel
SS = Stainless steel
PS = Plated steel
PAS = Primed steel
AUXILIARY CODE
Ex.1 K-0
Parts are the same as in the preceding (Note) - = Part deleted.
year.
x = Part deleted and replaced
"K" is the tenth in alphabetical order with "I" by "o" (interchangeable)
skipped. So, "K" indicates "2000". part.
Ex.2 L-0 o = New part for "x" in the
"L" is the next in alphabetical same auxiliary code.
order. So, "L" indicates "2001".
Ex.3 L-1
Each time a part is changed non-interchangeably
in a year, this number advances.

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KM-500MAF A. ICE CUBER ASSEMBLY J-0, J-1, K-0, L-0, L-1

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MODEL: KM-500MAF TITLE:A. ICE CUBER ASSEMBLY
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER
J-0
J-1
K-0 L-0 L-1
B REFRIGERATION CIRCUIT - 1A0420A01 1 1 -
- 1A0420A03 1 1
C WATER CIRCUIT HS-1204 1A0283A01 1 1 1 1
D CONTROL BOX ASSEMBLY - 2A1497A01 1 1 x1
- 2A1959A01 o1 1
T2 SCREW 4X8 7P31-0408 4 4 4 4
E LABEL LOCATION - 3A1234A01 1 1 1 1
1 EVAP. CASE HS-1010 1A0277G01 1 1 x1
HS-1010 1A0532G01 o1 1
2 BASE - 2A1321G06 1 1 1 1
FT SCREW 4X8 7F31-0408 7 7 7 7
3 FRAME ABS 3A0217G01 1 1 1 1
TRUSS HEAD SCREW 4X8, SS 7C32-0408 1 1 1 1
TRUSS HEAD SCREW 4X25, SS 7C32-0425 2 2 2 2
4 SQUARE WASHER BRASS 433537-02 1 1 1 1
5 SCREW - GROUNDING BRASS 433304-02 1 1 1 1
6 TOP FRAME GS 332443-01 1 1 1 1
T2 SCREW 4X8 7P31-0408 4 4 4 4
7 SIDE FRAME GS 332465G01 1 1 1 1
T2 SCREW 4X8 7P31-0408 1 1 1 1
8 BULB HOLDER PE 328919-01 1 1 1 1
9 SPACER PE 443545-01 1 1 1 1
10 THUMBSCREW SS, ABS 415949G03 2 2 2 2
11 BASE COVER SS 321525G01 1 1 1 1
12 TOP INSULATION PP 215730G01 1 1 1 1
13 FRONT INSULATION PP 215731G01 1 1 1 1
14 SIDE PANEL (R) SS 211811G06 1 1 1 1
T2 SCREW 4X8, SS 7P32-0408 1 1 1 1
15 CONTROL BOX COVER GS 332466-01 1 1 1 1
T2 SCREW 4X8 7P31-0408 1 1 1 1

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MODEL: KM-500MAF TITLE:A. ICE CUBER ASSEMBLY
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER
J-0
J-1
K-0 L-0 L-1
16 FRONT PANEL SS 3A1175G01 1 1 1 1
17 LOUVER (B) ABS 103121-03 2 2 2 2
18 BARRIER GS 4A0362-01 1 1 1 1
T2 SCREW 4X8 7P31-0408 2 2 2 2
19 TAPPING SCREW ( BLACK) STEEL, 4x8 433954-01 2 2 2 2
20 TOP PANEL SS
(324859A03)
220465-01 1 1 1 1
21 GASKET PVC
(324859A03)
427014-04 2 2 2 2
22 INSULATION PE FOAM
(324859A03)
438012-01 1 1 1 1
23 AIR FILTER (B) ABS 208283G03 2 2 2 2
24 DEFLECTOR SS 4A1951-01 1 1 1 1
25 GASKET (A) (324859A03) 324859-03 1 1 1 1
26 SIDE PANEL (R) – BASE SS 212620-01 1 1 1 1
27 BARRIER-INSULATION GS 4A1167-01 1 1 1
T2 SCREW 4x8 7P31-0408 2 2 2
28 GASKET L=554 4A0808L02 1 1

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KM-500MWF A. ICE CUBER ASSEMBLY J-0, J-1, K-0, L-0

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MODEL: KM-500MWF TITLE:A. ICE CUBER ASSEMBLY
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER
J-0
J-1
K-0 L-0
B REFRIGERATION CIRCUIT - 1A0421A01 1 1 -
- 1A0421A03 1
C WATER CIRCUIT HS-1204 1A0283A01 1 1 1
D CONTROL BOX ASSEMBLY - 2A1497A02 1 1 x1
- 2A1959A02 o1
T2 SCREW 4X8 7P31-0408 4 4 4
E LABEL LOCATION - 3A1245A01 1 1 -
- 3A1245A02 1
1 EVAP. CASE HS-1010 1A0277G01 1 1 x1
HS-1010 1A0532G01 o1
2 BASE - 2A1321G05 1 1 1
FT SCREW 4X8 7F31-0408 7 7 7
3 FRAME - 3A0217G01 1 1 1
TRUSS HEAD SCREW 4X8, SS 7C32-0408 1 1 1
TRUSS HEAD SCREW 4X25, SS 7C32-0425 2 2 2
4 SQUARE WASHER BRASS 433537-02 1 1 1
5 SCREW - GROUNDING BRASS 433304-02 1 1 1
6 TOP FRAME GS 332443-01 1 1 1
T2 SCREW 4X8 7P31-0408 4 4 4
7 SIDE FRAME GS 332465G01 1 1 1
T2 SCREW 4X8 7P31-0408 2 2 2
8 BULB HOLDER PE 328919-01 1 1 1
9 SPACER PE 443545-01 1 1 1
10 THUMBSCREW SS, ABS 415949G03 2 2 2
11 BASE COVER SS 321525G01 1 1 1
12 TOP INSULATION PP 215730G01 1 1 1
13 FRONT INSULATION PP 215731G01 1 1 1
14 SIDE PANEL (R) SS 211811G06 1 1 1
T2 SCREW 4X8, SS 7P32-0408 1 1 1

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MODEL: KM-500MWF TITLE:A. ICE CUBER ASSEMBLY
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER
J-0
J-1
K-0 L-0
15 CONTROL BOX COVER GS 332466-01 1 1 1
T2 SCREW 4X8 7P31-0408 1 1 1
16 FRONT PANEL SS 3A1175G02 1 1 1
17 DEFLECTOR SS 4A1951-01 1 1 1
18 - - -
19 GASKET (A) (324859A03) 324859-03 1 1 1
20 TOP PANEL SS ,
(324859A03)
220465-01 1 1 1
21 GASKET PVC,
(324859A03)
427014-04 2 2 2
22 INSULATION PE FOAM,
(324859A03)
438012-01 1 1 1
23 FRONT COVER P.S 2A0182-01 1 1 1
24 SIDE PANEL (R) –BASE SS 212620-01 1 1 1
25 BARRIER –INSULATION GS 4A1167-01 1 1
T2 SCREW 4x8 7P31-0408 2 2
26 GASKET L=554 4A0808L02 1

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KM-500MRF A. ICE CUBER ASSEMBLY J-0, J-1, K-0, L-0

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MODEL: KM-500MRF TITLE:A. ICE CUBER ASSEMBLY
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER
J-0
J-1
K-0 L-0
B REFRIGERATION CIRCUIT - 1A0422A01 1 1 1
C WATER CIRCUIT HS-1204 1A0283A01 1 1 1
D CONTROL BOX ASSEMBLY - 2A1497A02 1 1 x1
- 2A1959A02 o1
T2 SCREW 4X8 7P31-0408 4 4 4
E LABEL LOCATION - 3A1246A01 1 1 1
1 EVAP. CASE HS-1010 1A0277G01 1 1 x1
o1
2 BASE - 2A1321G07 1 1 1
FT SCREW 4X8 7F31-0408 7 7 7
3 FRAME - 3A0217G01 1 1 1
TRUSS HEAD SCREW 4X8, SS 7C32-0408 1 1 1
TRUSS HEAD SCREW 4X25, SS 7C32-0425 2 2 2
4 SQUARE WASHER BRASS 433537-02 1 1 1
5 SCREW - GROUNDING BRASS 433304-02 1 1 1
6 TOP FRAME GS 332443-01 1 1 1
T2 SCREW 4X8 7P31-0408 4 4 4
7 SIDE FRAME GS 332465G01 1 1 1
T2 SCREW 4X8 7P31-0408 2 2 2
8 BULB HOLDER PE 328919-01 1 1 1
9 SPACER PE 443545-01 1 1 1
10 THUMBSCREW SS, ABS 415949G03 2 2 2
11 BASE COVER SS 321525G01 1 1 1
12 TOP INSULATION PP 215730G01 1 1 1
13 FRONT INSULATION PP 215731G01 1 1 1
14 SIDE PANEL (R) SS 211811G06 1 1 1
T2 SCREW 4X8, SS 7P32-0408 1 1 1
15 CONTROL BOX COVER GS 332466-01 1 1 1
T2 SCREW 4X8 7P31-0408 1 1 1

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MODEL: KM-500MRF TITLE:A. ICE CUBER ASSEMBLY
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER
J-0
J-1
K-0 L-0
16 FRONT PANEL SS 3A1175G02 1 1 1
17 DEFLECTOR SS 4A1951-01 1 1 1
18 - - -
19 GASKET (A) (324859A03) 324859-03 1 1 1
20 TOP PANEL SS ,
(324859A03)
220465-01 1 1 1
21 GASKET PVC,
(324859A03)
427014-04 2 2 2
22 INSULATION PE FOAM,
(324859A03)
438012-01 1 1 1
23 - - -
24 JUNCTION BOX COVER GS 433410-01 1 1 1
T2 SCREW 4x8 7P31-0408 1 1 1
25 BUSHING SR-30-1 420472-03 1 1 1
26 FRONT COVER P.S 2A0182-01 1 1 1
27 SIDE PANEL (R) –BASE SS 212620-01 1 1 1
28 BARRIER –INSULATION GS 4A1167-01 1 1
T2 SCREW 4x8 7P31-0408 2 2
29 GASKET L=554 4A0808L02 1

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KM-500MAF B. REFRIGERATION CIRCUIT J-0, J-1, K-0

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KM-500MAF B. REFRIGERATION CIRCUIT L-0, L-1

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MODEL: KM-500MAF TITLE:B. REFRIGERATION CIRCUIT
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER
J-0
J-1
K-0 L-0 L-1
1 CONDENSER - 220491-01 1 1 1 1
2 T2 SCREW 4X8 7P31-0408 2 2 2 2
3 SHROUD GS 2A0606-01 1 1 1 1
4 T2 SCREW 4X8 7P31-0408 2 2 2 2
5 BARRIER GS 433693-04 1 1 1 1
6 T2 SCREW 4X8 7P31-0408 2 2 2 2
7 REAR PANEL GS 3A0562-01 1 1 1 1
8 T2 SCREW 4X8 7P31-0408 3 3 3 3
9 COMPRESSOR AKA9455ZXA 4A1820-01 1 1 1 1
10 MOTOR PROTECTOR 8300MRAK30 4A1875-01 1 1 1 1
11 BOLT 8x45 437889-01 4 4 4 4
12 SPACER 027-0072-02 434404-01 4 4 4 4
13 GROMMET 527-0039-04 434403-01 4 4 4 4
14 FAN MOTOR BRACKET GS 327179-01 1 1 1 1
15 HEX BOLT ASSEMBLY (LF) 5X12, SS 7B0230512 4 4 4 4
16 FAN MOTOR U90B1,
7190-1031
440911-01 1 1 1 1
17 SELF-LOCKING NUT NO. 8-32 7N21I0832 4 4 4 4
18 FAN BLADE AD10CW32 444898-01 1 1 1 1
19 DRIER CW-0325-S 4A1413-01 1 1 1 1
20 ENDCAP 4A1413F01 2 2 2 2
21 DRIER BRACKET GS 445847-01 1 1 1 1
22 T2 SCREW 4X8 7P31-0408 1 1 1 1
23 EXPANSION VALVE AN3/4 SW65 4A1870-01 1 1 1 1
24 EVAPORATOR - 106492G01 1 1 1 1
25 T2 SCREW 4X16, SS 7P32-0416 4 4 4 4
26 VALVE BODY 70 440352-01 1 1 1 1
27 COIL - VALVE ABS-25-1-HD-
2
440353-01 1 1 1 1
28 BOLT 4x6 440353F01 1 1 1 1

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MODEL: KM-500MAF TITLE:B. REFRIGERATION CIRCUIT
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER
J-0
J-1
K-0 L-0 L-1
29 TRUSS HEAD SCREW 4X8 7C31-0408 2 2 2 2
30 PRESSURE SWITCH ACB-1UB09 433441-07 1 1 1 1
31 PRESSURE SWITCH
BRACKET
GS 434938-01
1 1 1 1
32 T2 SCREW 4X8 7P31-0408 1 1 1 1
33 - - -
34 ACCESS VALVE FU180D001 446715-01 2 x2
- 457729-01 o2 2 2
35 COPPER TUBE (A) - HIGH
SIDE
COPPER 2A1435G01
1 1 1 1
36 COPPER TUBE (D) - HIGH
SIDE
COPPER 3A1238G01
1 1 1 1
37 HEAT EXCHANGER - 2A1478G01 1 1 -
- 2A1976G01 1 1
38 ELBOW COPPER 417395-03 1 1 1 1
39 COPPER TUBE - HOT GAS COPPER 2A1488G01 1 1 1 1
40 COPPER TUBE (J) COPPER 4A1815G01 1 1 1 1
41 HOLDER / EXP. VALVE –1/2 SS 3A0112-01 1 1 1 1
42 CLAMP SS 443461-02 1 1 1 1
43 EXPANSION VALVE COVER PE FOAM 4A1168-01 1 1 1 1
44 THERMISTOR - 429006-03 1 1 1 1
45 HOLDER - THERMISTOR COPPER 427430-01 1 1 1 1
46 CABLE TIE CV-200 (PLT-
2M)
7920-0010 12 12 12 12
47 INSULATION - THERMISTOR
(A)
PE FOAM 439368-01 1 1 1 1
48 INSULATION - THERMISTOR
(B)
PE FOAM 439368-02 1 1 1 1
49 RUBBER INSULATION (A) EPDM 3A1044-01 1 1 1 1
50 RUBBER INSULATION (B) EPDM 3A1045-01 1 1 1 1

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MODEL: KM-500MAF TITLE:B. REFRIGERATION CIRCUIT
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER J-0
J-1
K-0 L-0 L-1
51 INSULATION HOLDER 4A1550-01 1 1 1 1
52 T2 SCREW 4X8, SS 7P32-0408 2 2 2 2
53 INSULATION TUBE L=40 7762-1020 2 2 2 2
54 INSULATION TUBE L=120 7762-1020 1 1 1 1
55 INSULATION TUBE L=160 7762-2040 1 1 1 1
56 WIRE SADDLE VWS4238-C 4A0338-02 10 10 10 10
57 COPPER TUBE ACCESS
VALVE
COPPER 3A1422G01
1 1 1 1
58 BRACKET - 436893-01 1 1
59 VALVE BODY - 440352-01 1 1
60 COIL VALVE - 440353-01 1 1
61 BOLT - 440353F01 1 1
62 COPPER TUBE (E) HIGH SIDE - 3A1397-01 1 1

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KM-500MWF B. REFRIGERATION CIRCUIT J-0, J-1, K-0, L-0

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MODEL: KM-500MWF TITLE:B. REFRIGERATION CIRCUIT
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER
J-0
J-1
K-0 L-0
1 REAR PANEL GS 2A1426-01 1 1 1
2 T2 SCREW 4X8 7P31-0408 5 5 5
3 COMPRESSOR AKA9455ZXA 4A1820-01 1 1 1
4 MOTOR PROCTECTOR 8300MRAK30 4A1875-01 1 1 1
5 BOLT 8x45 437889-01 4 4 4
6 SPACER 027-0072-02 434404-01 4 4 4
7 GROMMET 527-0039-04 434403-01 4 4 4
8 CONDENSER - WATER-
COOLED
2A1429-01 1 1 1
9 HEX BOLT ASSEMBLY (LF) 5X10, SS 7B0230510 3 3 3
10 WASHER 4A0655-03 3 3 3
11 DRIER CW-0325-S 4A1413-01 1 1 1
12 ENDCAP 4A1413F01 2 2 2
13 DRIER BRACKET GS 445847-01 1 1 1
14 T2 SCREW 4X8, 7P31-0408 1 1 1
15 EXPANSION VALVE AN3/4 SW65 4A1870-01 1 1 1
16 EVAPORATOR - 106492G01 1 1 1
17 T2 SCREW 4X16, SS 7P32-0416 4 4 4
18 VALVE BODY 70 440352-01 1 1 1
19 COIL - VALVE ABS-25-1-HD-2 440353-01 1 1 1
20 BOLT 440353F01 1 1 1
21 TRUSS HEAD SCREW 4X8 7C31-0408 2 2 2
22 PRESSURE SWITCH ACB-2UB04 433441-05 1 1 1
23 PRESSURE SWITCH
BRACKET
GS 434938-01 1 1 1
24 T2 SCREW 4X8 7P31-0408 1 1 1
25 MALE CONNECTOR 4A1087-01 1 1 1
26 WATER REGULATOR V46DA-3 4A0911-03 1 1 1
27 TRUSS HEAD SCREW 4X6 7C31-0406 2 2 2

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MODEL: KM-500MWF TITLE:B. REFRIGERATION CIRCUIT
INDEX
NO.
DESCRIPTION MATERIAL
OR MODEL
PART
NUMBER
REQUIRED NUMBER
NUMBER
J-0
J-1
K-0 L-0
28 COPPER TUBE (A) - HIGH
SIDE
COPPER 2A1435G01 1 1 1
29 COPPER TUBE (B) - HIGH
SIDE
COPPER 3A1249-01 1 1 1
30 COPPER TUBE (C) - HIGH
SIDE
COPPER 4A1829G01 1 1 1
31 COPPER TUBE (D) - HIGH
SIDE
COPPER 3A1238G01 1 1 1
32 HEAT EXCHANGER - 2A1432G01 1 1 1
33 ELBOW COPPER 417395-03 1 1 1
34 COPPER TUBE - HOT GAS COPPER 2A1467G01 1 1 1
35 COPPER TUBE (J) COPPER 4A1815G01 1 1 1
36 - - -
37 ACCESS VALVE FU180D001 446715-01 2 x2
TCJ-2F20NHDU-
1
457729-01 o2 2
38 COPPER TUBE (A) - WATER
CIRCUIT
COPPER 3A1251G01 1 1 1
39 COPPER TUBE (B) - WATER
CIRCUIT
COPPER 4A1830G01 1 1 1
40 HOLDER/EXPANSION VALVE -
1/2
3A0112-01 1 1 1
41 CLAMP SS 443461-02 1 1 1
42 EXPANSION VALVE COVER PE FOAM 4A1168-01 1 1 1
43 THERMISTOR - 429006-03 1 1 1
44 HOLDER - THERMISTOR 427430-01 1 1 1
45 CABLE TIE CV-200 7920-0010 14 14 14
46 INSULATION - THERMISTOR (A) PE FOAM 439368-01 1 1 1