Hosola 1000TL User manual

Hosola Smart Series
Grid-tied Inverter
Operation Guide
Hosola New Energy Co., Ltd.
Hosola-SM-V1-EN
Hosola New Energy Co., Ltd.
Add: NO.328 Xinghu Road,Suzhou Industrial Park,China,215123
Tel:+86 512 6281 5763
Fax:+86 512 6281 5763-1888
E-mail:[email protected]
All rights reserved by Hosola

Copyright Declaration
The copyright of this manual belongs to Hosola New Energy Co., Ltd. Any corporation or
individual should not plagiarize, partially copy or fully copy it (including software, etc.). And
no reproduced or distributed of it in any form or by any means. All rights reserved.
Hosola reserves the right of final interpretation. This information is subject to changes
without notice.

1 NOTES ON THIS MANUAL.................................................................................................5
1.1 SCOPE OF VALIDITY.......................................................................................................5
1.2 TARGET GROUP..............................................................................................................5
1.3 SYMBOLS USED.............................................................................................................5
2 SAFETY...............................................................................................................................5
2.1 APPROPRIATE USAGE...................................................................................................5
2.2 IMPORTANT SAFETY INSTRUCTIONS..........................................................................6
2.3 EXPLANATION OF SYMBOLS........................................................................................7
3 INTRODUCTION.................................................................................................................8
3.1 BASIC FEATURES...........................................................................................................8
3.2 ELECTRICAL BLOCK DIAGRAM.....................................................................................9
3.3 DIMENSION AND WEIGHT............................................................................................10
4 SPECIFICATIONS.............................................................................................................11
4.1 SPECIFICATIONS (1000TL/ 1600TL / 2200TL/ 2500TL / 3000TL)................................11
5 FUNCTION........................................................................................................................15
6 INSTALLATION..................................................................................................................16
6.1 INSTALLATION...............................................................................................................16
6.2 PREPARATION..............................................................................................................17
6.3 INSTALLATION STEPS..................................................................................................18
6.4 CONNECTIONS OF THE PV POWER SYSTEM...........................................................19
6.5 RUN THE INVERTER.....................................................................................................24
7 OPERATION METHOD.....................................................................................................25
7.1 CONTROL PANEL..........................................................................................................25
Contents

7.2 LCD FUNCTION.............................................................................................................26
7.3 LCD INFORMATION.......................................................................................................28
8. COMMUNICATION AND MONITORING..........................................................................30
8.1 COMMUNICATION INTERFACE....................................................................................30
8.2 COMMUNICATION.........................................................................................................31
9 TROUBLESHOOTING.......................................................................................................34
10 DECOMMISSIONING......................................................................................................37
10.1DISMANTLING THE INVERTER...................................................................................37
10.2 PACKAGING.................................................................................................................37
10.3 STORAGE....................................................................................................................37
10.4 DISPOSAL....................................................................................................................37
11 RECOMMENDED OPTIMAL CONFIGURATION FOR HOSOLA INVERTERS..............39
12 PALLET PACKING...........................................................................................................40
13 PHOENIX DC COUPLERS CONNECTION GUIDE(OPTIONAL)....................................40
14 HOSOLA SOLARMAN QUICK_SETUP MANUAL(WIFI OPTIONAL)..............................41
1 Notes on this Manual
1.1 Scope of Validity
This installation guide describes the assembly, installation, commissioning, maintenance
and failure search of the following Hosola inverters:
Hosola Smart Series: 1000TL 1600TL 2200TL 2500TL 3000TL
Store this manual where it will be accessible at all times.
1.2 Target Group
This manual is for qualified personnel. The tasks described in this manual may only be
performed by qualified personnel.
1.3 Symbols Used
The following types of safety instructions and general information appear in this document
as described below:
2 Safety
2.1 Appropriate Usage
The Hosola Series is a PV inverter which converts the DC current of a PV generator into AC
current and feeds it into the public grid.
Danger:
Danger indicates a hazardous situation which, if not avoided, will result in death or
serious injury.
Warning:
Warning indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
Caution:
Caution indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury.
Note:
Note provides tips that are valuable for the optimal operation of your product.
5

Principle of a PV plant
Figure 1 PV Grid-tied System
2.2 Important Safety Instructions
2.3 Explanation of Symbols
This section gives an explanation of all the symbols shown on the inverter and on the
type label.
2.3.1 Symbols on the Inverter
2.3.2 Symbols on the Type Label
2.3.3 Important Safety Instructions
When using the product, please do remember the below information to avoid the fire,
lightning or other personal injury:
1. Before using the Hosola inverter, read all instructions and cautionary markings on the
Hosola inverter, and all appropriate sections of this guide.
2. Use only attachments recommended or sold by Hosola. Doing otherwise may result in
a risk of fire, electric shock, or injury to persons.
Danger:
Danger to life due to high voltages in the inverter!
• All work on the inverter may be carried out by qualified personnel only.
• The appliance is not to be used by children or persons with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they
have been given supervision or instruction.
• Children should be supervised to ensure that they do not play with the appliance.
Caution:
Danger of burn injuries due to hot enclosure parts!
During operation, the upper lid of the enclosure and the enclosure body may
become hot.
• Only touch the lower enclosure lid during operation.
Warning:
Ensure input DC voltage ≤550V. Over voltage may cause
permanent damage to inverter or other losses, which will not be included
in warranty! This chapter contains important safety and operating
instructions. Read and keep this Operation Guide for future reference.
Warning:
Authorized service personnel must disconnect both AC and DC
power from the Hosola inverter before attempting any maintenance or cleaning or
working on any circuits connected to the Hosola inverter.
Caution:
Possible damage to health as a result of the effects of radiation!
• Do not stay closer than 20 cm to the inverter for any length of time.
Note:
Grounding the PV generator
Comply with the local requirements for grounding the PV modules and the PV
generator. Hosola recommends connecting the generator frame and other
electrically conductive surfaces in a manner which ensures continuous conduction
and ground these in order to have optimal protection of the system and personnel.
Symbol Explanation
Danger to life due to high voltages in the inverter!
There is residual voltage in the inverter. The inverter requires 5
minutes to discharge.
Wait 5 minutes before you open the upper lid or the DC lid.
Symbol Explanation
CE mark.
The inverter complies with the requirements of the applicable
CE guidelines.
Beware of hot surface.
The inverter can become hot during operation. Avoid contact
during operation.
6 7

3. To avoid a risk of fire and electric shock, make sure that existing wiring is in good
condition and that wire is not undersized. Do not operate the Hosola inverter with
damaged or substandard wiring.
4. Do not disassemble the Hosola inverter. It contains no user-serviceable parts. See
Warranty for instructions on obtaining service. Attempting to service the Hosola inverter
yourself may result in a risk of electrical shock or fire and will void your warranty.
5. To reduce the risk of electrical shock, authorized service personnel must disconnect both
AC and DC power from the Hosola inverter before attempting any maintenance or
cleaning or working on any circuits connected to the Hosola inverter. Turning off controls
will not reduce this risk.
6. Keep away from flammable, explosive materials to avoid fire disaster.
7. The installation place should be away from humid or corrosive substance.
8. To avoid electric shock accident, please do not disassemble the inverter because inside
of inverter there are high-voltage capacitances installed. Fatal High-voltage will remain in
the inverter after its disconnection with grid after 5-10 minutes.
9. To reduce the chance of short-circuits, authorized service personnel must use insulated
tools when installing or working with this equipment.
3 Introduction
3.1 Basic Features
Congratulations on your purchase of a Hosola smart series inverter. The Hosola smart
inverter is one of the finest inverter on the market today, incorporating state-of-the-art
technology, high reliability, and convenient control features.
● Advanced MCU control technology;
● Utilize the latest high-efficiency power component from IR Company;
● Optimal MPPT technology;
● Advanced Anti-islanding solutions;
● IP65 protection level;
● Efficiency up to 97.1%;
● THD<3%;
● Safe & Reliable: transformerless design with software and hardware protection;
● Friendly HMI.
☆ LED status indications;
☆ LCD display technical data, Human-Machine interaction through press key;
☆ RS232/WIFI communication interface;
☆ PC remote control.
3.2 Electrical block diagram
3.2.1 Electrical block diagram, please see figure 2.
Figure 2
Electrical Block Diagram
3.3.2 Terminals of PV inverter
Figure 3
Terminal of PV inverters(1000TL/ 1600TL / 2200TL/ 2500TL / 3000TL)
8 9
GFCI

Model Hosola Smart
1000TL
Hosola Smart
1600TL
Hosola Smart
2200TL
Hosola Smart
2500TL
Hosola Smart
3000TL
Weight 10Kg 10.2Kg 10.5Kg 13Kg 13Kg
Model Hosola Smart
1000TL
Hosola Smart
1600TL
Hosola Smart
2200TL
Hosola Smart
2500TL
Hosola Smart
3000TL
1000 W 1600 W 2200 W 2500 W 3000 W
1000 W 1600 W 2200 W 2500 W 3000 W
5A 8A 11A 12 A 14 A
Model Hosola Smart
1000TL
Hosola Smart
1600TL
Hosola Smart
2200TL
Hosola Smart
2500TL
Hosola Smart
3000TL
1100Wp 1750Wp 2350Wp
550 Vdc
100 - 550 Vdc
30 Vdc
2700Wp 3200Wp
130-500
Vdc 175-500
Vdc 180-500
Vdc 210-500
Vdc 240-500
Vdc
8.5A 10A 13A 13A 13A
11111
11111
Max.
DC Input Power
Max.
DC Voltage
MPPT
Voltage Range [V]
Operating
Voltage Range [V]
Turn off
DC Voltage [V]
Max.
DC Current [A]
No. of MPPT
Strings per MPPT
Grid Connection Single phase
230 / 180 ~ 270
50 / 47 ~ 53
>0.99
<3%(Rated power)
0 W
<10 W
Rated
Output Power
Max.
Output Power
Rated AC
Voltage /Range [V]
Rated AC
Frequency /
Range [Hz]
Max.
Output Current
THD
Night
Consumption
Operation Power
Consumption
Power Factor
3.3 Dimension and Weight
3.3.1 Dimension
Figure 5
1000TL/ 1600TL / 2200TL/ 2500TL/ 3000TL
3.3.2 Weight
Table 1
Weight
4 Specifications
4 .1 Specifications (1000TL / 1600TL / 2200TL/ 2500TL/ 3000TL )
4.1.1 DC Input
4.1.2 AC Output
10 11

4.1.3 Efficiency, Safety and Protection
4.1.4 General Specification
5 Function
Operation Mode
【Stand-by Mode】
The stand-by mode means that the inverter is ready to but still not connect to the grid.
Under this mode, it will continue check if PV array has enough power to feedback into grid.
When the inverter passes dump load test after startup, it will change from stand-by mode to
checking mode.
【Checking Mode】
If inverter passed dump load test and no error/fault occurs, starts checking to deliver power.
【On-Grid Mode】
Under this mode, inverters convert PV array’s DC into AC and feedback into grid.
CAUTION:
The inverter decreases the output power is normal in the condition of thermal protection,
but if this phenomenon often occurred, you need to check the heatsink, or considering put
the inverter in the place where have better air flow. If output power decreases caused by
electrical, please ask for professional supports.
【MPPT Mode】
The default setting is MPPT mode, the operation mode will return to MPPT after DC&AC
restart. The MPPT voltage range of Hosola Smart series
1000TL/1600TL/2200TL/2500TL/3000TL is 130/175/180/210/230V~500V.
【Fault Mode】
If any fault/error occurred, inverter stopped delivering power until the fault/error is clear.
Some fault/error will auto recover, and some need manually restart.
【Setting Mode】
The user can get into the setting mode by press “Function” key for 6 seconds if DC is exist.
The detail information please refers to operation method in chapter 7.
Model Hosola Smart
1000TL
Hosola Smart
1600TL
Hosola Smart
2200TL
Hosola Smart
2500TL
Hosola Smart
3000TL
10kg 10.2kg 10.5kg
283*363*128 mm
13kg 13kg
Wall-mounted
-20 °C ~+60 °C
IP 65
Transformerless
Convection
< 35 dB < 35 dB < 35 dB < 35 dB < 35 dB
Convection Convection Convection Convection
Dimension
(W/H/D)
Weight
Installation
Operating
Temperature Range
Isolation Type
Cooling
Noise Level
RS232/Wifi(optional)
Communication
Interface
5 years
AS4777,G83,G59,EN61000-3-2,EN61000-6-1/2/3/4,IEC-62109-1,
IEC-62109-2,VDE0126-1-1,EN50438
Standard Warranty
Certificates
Protection Level
<2000 m
0% ~95%, no condensation
Altitude
Relative Humidity
12 13
Model Hosola Smart
1000TL
Hosola Smart
1600TL
Hosola Smart
2200TL
Hosola Smart
2500TL
Hosola Smart
3000TL
96.5% 96.5% 96.5% 96.5% 96.5%
99.9%
Safety & Protection
97.0% 97.0% 97.1% 97.1% 97.1%
Max.
Efficiency
Euro
Efficiency
MPPT
Efficiency
Overvoltage
Protection
Efficiency
Mains Monitoring
Earth Fault
Current Monitoring
DC Injection
Monitoring
Earth Fault
Protection
Islanding Protection
Yes
Yes
Yes
Yes
Yes
Yes

6 Installation
6.1 Installation
Attention:
Checking environment where system is installed.
Check whether the installation site does not fall into none of the following conditions:
1. The ambient temperature is outside the range of tolerable ambient temperature
( -20°C to +60°C, -4°F to +140°F).
2. Higher than the altitude of about 2,000 m above sea level.
3. Prone to damage by sea water.
4. Close to corrosive gas or liquid (for example, locations where chemicals are
processed, feed lots or poultry).
5. Exposed to direct sunlight.
6. Prone to flooding or high levels of snow pack.
7. Minimal or no air flow and high humidity.
8. Condensations.
9. Exposure to steam, vapor, or water.
10. Exposure to direct cool air.
11. Near television antenna or antenna cable.
12. Ventilation is not enough to cool the inverter, that is to say, outdoors, the
inverter requires. At least 30 cm (see table 2) of clearance between the button
of the unit and the ground, indoors, it is recommended that the same
clearance between the button of the unit and the floor be used. Installing the
inverter in the place mentioned above may cause the malfunction of the
system caused by water or high temperature inside the inverter. Please let
usersknow that Hosola will not compensate the fault caused by the above
situation.
Note(for Hosola Smart series):
1. The PV modules should have an IEC61730 Class A rating or equivalent. The
resistance between PV positive or negative and ground must be more than 600kohm.
2. This product can cause a dc current in the external protective earthing conductor.
Where a residual current-operated protective (RCD) or monitoring (RCM) device is
used for protection in a case of direct or indirect contact, only an RCD or RCM of Type
B is allowed on the supply side of this product.
3. The installation place should be away from humid or corrosive substance.
4. The Hosola inverters can be used outdoor.
5. Users can check the firmware version via LCD function as shown below.
6. The Isc PV is can be referred as Max. DC current.
7. The AC output inrush current is 20A with duration time 2us.
8. The maximum output fault current of AC output is below 15mA RMS.
9. The maximum output over current protection can be referred as Max. output current.
14 15
Warning:
The open voltage of the PV array must be less than550V.
Over voltage may cause permanent damage to inverter .
Caution!
Installtion shall comply with local regulations and technical rules.
Installtion shall comply with the relevant instructions of EN62109-1/2.
Warning:
A warning that when the photovoltaic array is exposed to light, it supplies a DC.
voltage to the PCE.
Residual current protection:
Residual current detection and monitoring unit integrated inside,an external
residual current breaker is not required.
If an external RCD or residual current breaker is strctly required,you must use a
switch that triggers at a failure current of 100mA or higher.

Table 2
Available Space Size
6.2 Preparation
Below tools are needed before installation
6.3 Installation Steps
1.Drill holes on the wall with ф 6 driller according to the size of bracket. Keep drilling
vertical to the wall, and don’t shake when drilling to avoid damage to the wall. The depth of
the holes should be about 30mm should be the same. After removing the dust in the holes,
measure the net depth of the holes. If the depth is deeper than 33mm or less than 27mm,
the expansion tubes wouldn’t be installed and tightened.
Figure 7
Installation of Expansion Pipe
2.Clean all dust outside/inside the hole and measure pitch-row before installation. It need
repositioning and drilling holes if the hole with much error. Then put expansion pipe into the
hole vertically, use rubber hammer tap pipe into the wall completely. After that, twist 5
screws into corresponding pipes.
Warning:
Before installation and maintenance, AC and DC side doesn’t carry electricity, but if
DC side is just disconnected, capacitance still contains electricity, so please wait
for at least 10 minutes to ensure capacitor completely release the energy and
inverter is not electrified.
Note:
Inverter should be installed by technician.
Side
Top
Bottom
Front
Min. Size
30cm
30cm
30cm
30cm
16 17

Figure 8 Bracket&Inverter Installation
3.Use the bracket to install the inverter onto the narrow vertical panel (or wall). Put
upper-part holes of the inverter onto the bracket. (See figure 8).
Figure 9 Fix the inverter
4.Use M4 screw to fix the bottom of the inverter. (See figure 9).
5.Complete the installation process.
6.4 Connections of the PV power system
(1)PV String Smart series inverters (1000TL/1600TL/2200TL/2500TL/3000TL) can be
connected to 1-strings PV modules. Please select PV modules with excellent function and
reliable quality. Open-circuit voltage of module arrays connected in series should be <Max.
DC (Table 3) input voltage; operating voltage should be conformed to MPPT voltage range.
Table 3
DC Voltage Limitation
Please use PV cable to connect modules to inverter. From junction box to inverter, voltage
drop is about 1-2%. So we suggest the inverter install near PV module, in order to save
cable and reduce DC loss.
Note: Check polarity of module array, Max. Voltage connected in series is 550V (DC) .
Figure 10
Use multimeter to measure module array voltage
Warning:
PV module voltage is very high which belongs to dangerous voltage range, please
comply with electric safety rules when connecting.
Warning:
When there is something wrong with module arrays, modules can be connected
with PV grid-tied inverter only after eliminating these problems.
Max. DC Voltage 550V(DC)
18 19

(2) AC Output
Hosola Smart series inverters ( 1000TL/1600TL/2200TL/2500TL/3000TL) are designed for
single phase grid. Voltage range is from 180V to 260V (200V-270V for Australia), frequency
is 47~51.5Hz/57~61.5Hz. Other technical requests should comply with the requirement of
local public grid.
Table 4
Cable RequireCment
Breaker should be installed between inverter and grid; any load should not connect with
inverter directly.
Figure 11
Incorrect Connections between Load and Inverter
Impedance of Hosola inverter AC connecting dot should be less than 2Ω. To ensure reliable
anti-islanding function , PV cable should be used to ensure wire loss <1% than normal
power. Moreover, length between AC side and grid connecting dot should be less than
150m. Below chart is cable length, section area and wire loss:
Figure 12
AC Cable Loss
This product has AC waterproof connector parts. You have to wire AC by yourself. Please
see figure 13 and 15 for AC connector assembling guide:
Figure 13
Disassembling AC Connector parts from Inverter
Phillips screwdriver
Model
Hosola Smart
1000TL
Hosola Smart
1600TL
Hosola Smart
2200TL
Hosola Smart
2500TL
Hosola Smart
3000TL
4mm
2
4mm
2
4mm
2
4mm
2
4mm
2
16A 20A 25A 25A 25A
Cable
Requirement
Breaker
20 21

Figure 14
Connected wires
Peel off about 8mm wire(L/N/E) skin.
Connected wires.
•Connected the green-yellow wire to E(Earth) in the AC Connector
•Connected the blue wire to the N(Neutral) in the AC Connector.
•Connected the brown wire to the L(Line) in the AC Connector.
Figure 15
Fixed the AC connector parts
Complete AC connector parts to the inverter’s installation process. ( Figure 16)
Figure 16
6.5 Run the inverter
6.5.1 Start inverter after checking all below steps:
a. Make sure all the DC breaker and AC breaker are disconnect
b. AC cable is connected to grid correctly;
c. All PV panels are connected to inverter correctly; DC connectors which not used should
sealed by cover.
6.5.2 Start inverter:
a.Turn on DC and AC side switches;
b. Inverter will start up automatically when PV panels generate enough energy. Below is
three different states when operating, which means inverter starting up successfully.
Waiting:
Inverter is waiting to checking when output DC voltage from PV panels is greater
than 80V (lowest start-up voltage) but less than 150V(lowest operating voltage)(except
1KW inverter, the 1KW inverter’s lowest start-up voltage is 120V).
Checking:
Inverter will check output environment automatically when DC output voltage of
PV panels exceeds 150V (except 1KW inverter, the 1KW inverter’s lowest start-up voltage
is 120V)and PV panels have enough energy to start inverter.
Normal:
Inverter begins to operate normally with green light on. Meanwhile,
22 23
LN E
Slotted screwdriver
Plastic nut
M20*1.5 Cable fixed head
Sealing ring
Pressure screw
Phillips screwdriver

7.2 LCD Function
The function key is used to set the LCD. It can alternate among different parameters and
different languages.
feedback energy to grid, LCD displays present output power.
Inverters will work in MPPT mode when PV voltage range is 150 ~500V, inverter will stop
feedbacks power to grid when PV power is not enough.
7 Operation Method
7.1 Control Panel
Figure 17
Control Panel
Normal (green):The inverter is working in normal state;
Fault (red):The system is in fault state;
Function key:To check the operating data, detailed usage see section 7.2.
24 25
Note:
If inverter shows
“Fault”
status, please refer to Part 9.
Normal (green)
Fault (red)
Function key
LCD
Use Function Key to
check and set inverter
Waiting
Pac=x.xW
Checking 30s
Pac=x.xW
Normal State
Pac=x.xW
HosolaSmart **KW
Pac=x.xW
Display on LCD at first
Inverter will change into standby mode
when the dc input >80V.
When the PV voltage>150V(120V for
1000TL),Inveter will change into
“Normal State” mode after 30s checking.

7.3 LCD Information
Table 5
LCD Information
26 27
Normal State
Pac=xxxx.xW
Etotal=xx.xkwh
Pac=xxxx.xW
Etoday=.xxxx.xkwh
Pac=xxxx.xW
Vpv=xx.xV
Pac=xxxx.xW
Ipv=xx.xA
Pac=xxxx.xW
Vac=xx.xV
Pac=xxxx.xW
Iac=xx.xA
Pac=xxxx.xW
Iac=xx.xA
Pac=xxxx.xW
Initial State
LCD will light on
It display the total Energy
It display the today’s energy.
It display the PV voltage.
It display PV current.
It display AC voltage.
It display AC current.
It display AC current.
Solar***** 4.4kW
Pac=xxxx.xW
Ver. V1.00
Pac=xxxx.xW
Select Language
Pac=xxxx.xW
Reset Etoday
Pac=xxxx.xW
Normal State
Pac=xxxx.xW
It display the version
of the software.
It display inverter’s model
Language setting.
Energy today reset
It display the initial state.
Operating State
Power off
Initialization & Waiting
Checking
Normal state
Flash
Real-time power Pac=xxxxW
Etotal=xxxxkwh
Vac=xxx.xV
Freq.=xx.xHz
Iac=xx.xA
Vpv= xxxV
Idc= xxx A
Real-time output power
Total energy feedback to grid
Output voltage
Output frequency
Output current
PV input voltage
PV input current
Calculate energy
information
Output frequency
Output current
PV input voltage
Output voltage
PV input current
Leakage detecting
Isolation fault Isolation fault
Ground I fault
Fault OVR AC Over voltage rating
AC Under voltage rating
AC Over frequency rating
Fault UVR
Fault OFR
Grounding fault or surge
voltage protection failure
Leakage current over rating
Fault warning
No display DC input voltage<30V,
80V< DC Input voltage≤150V
is standby mode
Inverter is working in
grid-tied mode
Input voltage >150V is grid
checking mode(except 1KW inverter ,
the 1KW inverter’s lowest
start-up voltage is 120V)
Waiting
Checking
Normal state
Flash Upgrading software
Information Display Description
Working Condition
Checking Parameters
Fault Alarm

8. Communication and Monitoring
8.1 Communication Interface
This product has an communication interface RS232. Operating information like output
voltage, current, frequency, fault information, etc., can be delivered to PC or other monitor-
ing equipment via RS232. The definition and function of RS232 is shown as below.
8.2 Communication
When user want to know the information of the power station and manage the entire power
system. We offer below two types communications.
RS232 Communication
RS232 is one standard communication interface. It transmits the data between PC and one
single inverter (Figure 20).
Figure 20
RS232 Communication Diagram
28 29
AC Under frequency ratingFault UFR
No utilityNo utility
PV voltage ≥550VPV over voltage
Fault Information
Other
No utility
Reversion informationVer xx.xxInverter’s reversion
PV over voltage
Consistent fault
Over temperature Over temperature The inner temperature is higher
than the set value
Relay failure Relay failure Relay is failure between grid
and inverters
DC INJ High DC INJ High DC Components over rating
in AC output
Consistent fault CPU or other circuitry failure
EEPROM Failure EEPROM Failure EEPROM Failure
SCI Failure SCI Failure MCU Internal
communication failure
High DC Bus High DC Bus
DCBus voltage is higher
than the set value
Low DC Bus Low DC Bus
DC Bus voltage is lower
than the set value
2.5V Reference
voltage lssues
Ref 2.5V fault 2.5V Reference voltage failure
DC Sensor fault DC Sensor fault Input DC detector failure
GFCI Failure GFCI Failure
Lock Lock Froze the information
Reconnect Reconnect Reconnect to grid
after relay disconnect
Leakage current
detecting circuit failure

Figure 21 RS232 Communication Cable and Interface
One inverter can only be communicated with one PC at the same time through RS232
port. Thus this method is generally used for single inverter’s communication, for exam-
ples: software updating and serviceman’s testing.
9 Troubleshooting
This section contains information and procedures for solving possible problems with the
Hosola inverters, and provides you with trouble shooting tips to identify and solve most
problem that can occur with the Hosola inverters.
This section will help you narrow down the source of any problem you may encounter.
Please read the following troubleshooting steps:
1.Check for a Warning or Fault message on the System Control Panel or a Fault code
on the inverter information panel. If a message is displayed, record it before doing
anything further.
2.Attempt the solution indicated in Table 8
3. If your inverter information panel is not displaying a Fault light, check the following list
to make sure that the present state of the installation allows proper operation of the unit:
(1) Is the inverter located in a clean, dry, adequately ventilated place?
(2) Have the DC input breakers opened?
(3) Are the cables adequately sized and short enough?
(4) Are the input and output connections and wiring in good condition?
(5) Are the configurations settings correct for your particular installation?
(6) Are the display panel and the communications cable properly connected and undam-
aged?
Contact Hosola Customer Service for further assistance. Please be prepared to describe
details of your system installation and provide the model and serial number of the unit.
Table 8
Troubleshooting list
30 31
Faults Diagnosis and Solutions
1 Waiting for one minute, grid will go back to normal working state.
2 Making sure that grid voltage and frequency complies
with standards.
3 Or, please seek for help from us.
Grid Faults
1 Off to grid.
2 Please check grid-connection, like wire, interface, etc.
3 Checking grid usability.
4 Or seek for help from us.
No Utility
1 Checking the battery panel’s open-circuit voltage whether the
value is similar or already >550Vdc.
2 Please seek help from us when voltage ≤550Vdc.
PV Over Voltage
1 Inner temperature is higher than the set value.
2 Lower the surrounding temperature by proper methods.
3 Or move the equipment to a cooler location.
4 Or seek for help from us.
Over Temperature
1 Output DC current is higher than the set value.
2 Wait for one minute.
3 Please seek for help from us if it does not go back to normal state.
Over Percentage of DC

32 33
1 Disconnect PV (+) , PV (-) with DC, and reconnect them.
2 Please seek for help from us if it can not go back to normal state.
String Array
Communication Fault
1 Check the impedance among PV (+)、PV (-) and ground.
Impedance should be >2Mohm.
2 Please seek for help from us if it can not be detected or the
impedance is <2Mohm.
Isolation Fault
1 Disconnect the PV (+), PV (-) with DC input, then reconnect them.
2 Check L line and N line to see whether it has connection faults.
3 Please seek for help from us when this fault happens.
Power Pressure on the
Bus is too high
1 Disconnect the PV (+), PV (-) with DC input, then reconnect them.
2 Please seek for help from us if it can not go back to normal state.
Refer to 2.5V Voltage Fault
GFCI Failure
Under Voltage on the Bus
1 Disconnect the PV (+), PV (-) with DC input, then reconnect them.
2 Please seek for help from us if it can not go back to normal state.
Consistent Fault
1 Disconnect the PV (+), PV (-) with DC input, then reconnect them.
2 Please seek for help from us if it can not go back to normal state.
1 Disconnect the PV (+), PV (-) with DC input, then reconnect them.
2 Please seek for help from us if it can not go back to normal state.
Relay Fault
1 Leakage current is too high.
2 Disconnect DC and AC connector, check the surrounding
equipment on the AC side.
3 Reconnect the input connector and check the state of inverter
after troubleshooting.
4 Please seek for help from us if it can not go back to normal state.
Leakage Current Fault
Invalid EEPROM

10 Decommissioning
10.1 Dismantling the Inverter
1. Disconnect the inverter from DC input and AC output;
2. Remove all connection cables from the inverter.
3. Remove the inverter from the bracket.
10.2 Packaging
If possible, please pack the inverter in the original packaging.
If this is no longer available, you can also use an equivalent carton that fulfills the
following requirements:
• Suitable for loads of at least 25 kg
• With handle system
• Can be closed fully
10.3 Storage
Store the inverter in a dry place where ambient temperatures are always between -20 °C
and +60 °C.
10.4 Disposal
Please be sure to deliver waste inverters and packing materials to certain site, which
could assist relevant department to dispose and recycle.
34 35
Warranty and Return Information
Warranty
What does this warranty cover? This Limited Warranty is provided by Hosola and
covers defects in workmanship and materials in your Hosola PV inverter. This warranty
period lasts for five years from the date of purchase at the point of sale to you, the
original end user customer. You will be required to demonstrate proof of purchase to
make warranty claims.
This Limited Warranty is transferable to subsequent owners but only for the unexpired
portion of the Warranty Period. Subsequent owners also require original proof of
purchase as described in “What proof of purchase is required?”
What will Hosola do? Hosola will, at its option, repair or replace the defective product
free of charge, provided that you notify Hosola of the product defect within the Warranty
Period, and provided that Hosola through inspection establishes the existence of such a
defect and that it is covered by this Limited Warranty.
Hosola will, at its option, use new and/or reconditioned parts in performing warranty
repair and building replacement products. Hosola reserves the right to use parts or
products of original or improved design in the repair or replacement. If Hosola repairs or
replaces a product, its warranty continues for the remaining portion of the original
Warranty Period or 90 days from the date of the return shipment to the customer,
whichever is greater. All replaced products and all parts removed from repaired products
become the property of Hosola.
How do you get service? If your product requires troubleshooting or warranty service,
contact your merchant. If you are unable to contact your merchant, or the merchant is
unable to provide service, contact Hosola directly at:
Telephone: 0086 512 6281 5763
Fax: 0086 512 6281 5763-1888
E-mail: [email protected]
Direct returns may be performed according to the Hosola Return Material

Authorization Policy described in your product manual. For some products, Hosola
maintains a network of regional Authorized Service Centers. Call Hosola or check our
website to see if your product can be repaired at one of these facilities.
What proof of purchase is required?
In any warranty claim, dated proof of purchase
must accompany the product and the product must not have been disassembled or
modified without prior written authorization by Hosola. Proof of purchase may be in any one
of the following forms:
• The dated purchase receipt from the original purchase of the product at point of sale to the
end user, or
• The dated dealer invoice or purchase receipt showing original equipment manufacturer
(OEM) status, or
• The dated invoice or purchase receipt showing the product exchanged under warranty
What does this warranty not cover?
This Limited Warranty does not cover normal wear
and tear of the product or costs related to the removal, installation, or troubleshooting of the
customer's electrical systems. This warranty does not apply to and Hosola will not be
responsible for any defect in or damage to:
a) the product if it has been misused, neglected, improperly installed, physically damaged
or altered, either internally or externally, or damaged from improper use or use in an
unsuitable environment;
b) the product if it has been subjected to fire, generalized corrosion, biological infestations,
or input voltage that creates operating conditions beyond the maximum or minimum limits
listed in the Hosola product specifications including high input voltage from lightning strikes;
c) the product if repairs have been done to it other than by Hosola or its authorized service
centers;
d) the product if it is used as a component part of a product expressly warranted by another
manufacturer;
e) the product if its original identification (trade-mark, serial number) markings have been
defaced, altered, or removed.
Return Material Authorization Policy
Before returning a product directly to Hosola you must obtain a Return Material Authoriza-
tion (RMA) number and the correct factory "Ship To" address. Products must also be
shipped prepaid. Product shipments will be refused and returned at your expense if they
are unauthorized, returned without an RMA number clearly marked on the outside of the
shipping box, if they are shipped collect, or if they are shipped to the wrong location.
When you contact Hosola to obtain service, please have your instruction manual ready for
reference and be prepared to supply:
• The serial number of your product
• Information about the installation and use of the unit
• Information about the failure and/or reason for the return
• A copy of your dated proof of purchase
Return Procedure
1. Package the unit safely, preferably using the original box and packing materials. Please
ensure that your product is shipped fully insured in the original packaging or equivalent.
This warranty will not apply where the product is damaged due to improper packaging.
2. Include the following:
• The RMA number supplied by Hosola clearly marked on the outside of the box.
• A return address where the unit can be shipped. Post office boxes are not acceptable.
• A contact telephone number where you can be reached during work hours.
• A brief description of the problem.
3. Ship the unit prepaid to the address provided by your Hosola customer service represen-
tative.
In addition to the above, you must include return freight funds and are fully responsible for
all documents, duties, tariffs, and deposits.
If you are returning a product to a Hosola Authorized Service Center (ASC) , a Hosola
return material authorization (RMA) number is not required. However, you must contact the
ASC prior to returning the product or presenting the unit to verify any
36 37
This manual suits for next models
4
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