HOT RUNNER TECHNOLOGY 16S-06 Series Installation and user guide

EN
Master Language is English Hot Runner System Installation Guide SVC-17-0001_EN-Rev13
RESTRICTED: Property of Synventive. - 586 - All rights reserved. Errors and omissions excepted
For limited third party distribution based on need and intended use. © 2021 Synventive Molding Solutions
H O T R U N N E R T E C H N O L O G Y
Hot Runner System Installation Guide
Service and Maintenance / Sprue Bushing 16S-06 / 22S-06 Series
10.4.4 Sprue Bushing 16S-06 / 22S-06 Series
NOTICE
Always tighten the screws to the torque specified in the respective table in section 13.
Hot Surfaces Hazard
Contact between the skin and hot surfaces could result in burns.
Use personal protective equipment, such as gloves, apron, sleeves and face
protection, to guard against burns.
When servicing or handling the hot runner system outside the manifold plates
or the injection molding machine, care must be taken to heed the hot surface
exposure warnings.
For rst aid contact your medical / safety representing.
Hazard of Pressurized Air
Pressurized air blow can result in hot plastic or foreign bodies entering the
eyes, causing vision damage.
Use personal protective equipment: Face protection, hearing protection and
gloves.
For rst aid contact your medical / safety representing.
NOTICE
Hazard of Material Damage
Without consulting Synventive it is not permitted to do modications to the
hot runner system e.g. geometrical changes to the nozzle tip, except the part
shape adjustment in the area of material allowance.

EN
Master Language is English Hot Runner System Installation Guide SVC-17-0001_EN-Rev13
RESTRICTED: Property of Synventive. - 587 - All rights reserved. Errors and omissions excepted
For limited third party distribution based on need and intended use. © 2021 Synventive Molding Solutions
H O T R U N N E R T E C H N O L O G Y
Hot Runner System Installation Guide
Service and Maintenance / Sprue Bushing 16S-06 / 22S-06 Series
10.4.4.1Technical Data - Sprue Bushing 16S-06 / 22S-06 Series
Sprue Bushing 16S-06
Doc008799_RIS.png
Flow Bore (J) Ø 16 mm
Nozzle Length (L SB) 80 - 650 mm
Nozzle Cutout (D) Ø 45 mm
Thermocouple Type J, Type K
Nozzle Tips TFP, TTP, TTW
Sprue Bushing 22S-06
Flow Bore (J) Ø 22 mm
Nozzle Length (L SB) 90 - 665 mm
Nozzle Cutout (D) Ø 55 mm
Thermocouple Type J, Type K
Nozzle Tips TFP, TTP, TTW
10.4.4.2Parts of the Sprue Bushing 16S-06 / 22S-06
In this section the nozzle parts are identied with the numbers indicated in the following gure.
NOTICE
Always tighten the screws to the torque specified in the respective table in section 13.
Doc008800_RIS.png
Pos. Description
1Nozzle body
2Head ring
3Head heater (optional)
4Retaining ring
5Front heater
6Retaining ring
7Cover tube
8Tip
9Wear insert (optional)
10 Cooling bushing (optional)
11 Single head
12 Thermocouple
13 Head heater
14 Parallel pin

EN
Master Language is English Hot Runner System Installation Guide SVC-17-0001_EN-Rev13
RESTRICTED: Property of Synventive. - 588 - All rights reserved. Errors and omissions excepted
For limited third party distribution based on need and intended use. © 2021 Synventive Molding Solutions
H O T R U N N E R T E C H N O L O G Y
Hot Runner System Installation Guide
Service and Maintenance / Sprue Bushing 16S-06 / 22S-06 Series
Assembly Tools
In this section the Stripping and Mounting Tool parts are identied with the numbers indicated in the following gure.
Nozzle Disassembly Tool
Doc006740.png
Mounting Tool for 16S-06
Pos. Part No. Description
T1 AT16S-01 Nut
T2 AT16S-03 Holder
Mounting Tool for 22S-06
Pos. Part No. Description
T1 not provided -
T2 AT22S-01 Holder
Assembly Tools for TTP, TFP TTW Nozzle Tips
Assembly Tools for 16S-06 Nozzle Tips Assembly Tools for 22S-06 Nozzle Tips
(T2) AT-16-040102 (T1) AT-16-040101 (T2) AT-22-040102 (T1) AT-22-040101
Also used for TTW Seal Cap assembly Also used for TTW Seal Cap assembly
Doc005228.png
Doc007735.png
Doc005228.png
Doc007735.png

EN
Master Language is English Hot Runner System Installation Guide SVC-17-0001_EN-Rev13
RESTRICTED: Property of Synventive. - 589 - All rights reserved. Errors and omissions excepted
For limited third party distribution based on need and intended use. © 2021 Synventive Molding Solutions
H O T R U N N E R T E C H N O L O G Y
Hot Runner System Installation Guide
Service and Maintenance / Sprue Bushing 16S-06 / 22S-06 Series
10.4.4.3Nozzle Heater Disassembly Tool AT-FHA-032 for the Heater Type FHA#-032-###-##
The dismantling tool is required to pull the front heater from the nozzle body or the sprue bushing. The adapter AT-FHA-032-C-05
is only required for the sprue bushing.
Doc008132.png
AT-FHA-032
No. Qty. Item Description
T4.1 1AT-FHA-032-C-01 Disassembly Tool Socket
T4.2 1AT-FHA-032-C-02 Disassembly Tool Sleeve
T4.3 1AT-FHA-032-C-05 Disassembly Tool IB24
Adapter Nut
T4.4 1GN817-4-4-CK Indexing plunger
T4.5 2DIN913-M6x12-45H Flat Point Socket Set
Screw
T4.6 1ISO4017-
M12X100-12.9
Full Thread Hexagon
Screw
10.4.4.4Nozzle Heater Disassembly Tool AT-FHA-041 for the Heater Type FHA#-041-###-##
The dismantling tool is required to pull the front heater from the nozzle body.
Doc008801_RIS.png
AT-FHA-042
No. Qty. Item Description
T4.1 1AT-FHA-041-C-01 Disassembly Tool Socket
T4.2 1AT-FHA-041-C-02 Disassembly Tool Sleeve
T4.3 - - -
T4.4 1GN817-4-4-CK Indexing plunger
T4.5 2DIN913-M6x12-45H Flat Point Socket Set
Screw
T4.6 1ISO4017-
M12X100-12.9
Full Thread Hexagon
Screw

EN
Master Language is English Hot Runner System Installation Guide SVC-17-0001_EN-Rev13
RESTRICTED: Property of Synventive. - 590 - All rights reserved. Errors and omissions excepted
For limited third party distribution based on need and intended use. © 2021 Synventive Molding Solutions
H O T R U N N E R T E C H N O L O G Y
Hot Runner System Installation Guide
Service and Maintenance / Spreader Tool Head Heater Type HHA#-0##-###-##
10.4.5 Spreader Tool Head Heater Type HHA#-0##-###-##
With this tool the head heaters can be spread apart to make it easier to pull them off the nozzle body.
Doc008802_RIS.png
AT-HHA-00
No. Qty. Item Description
T5.1 1AT-HHA-C-0-01 Head Heater Spreader
T5.2 1DIN316-A2-M4x16 Metric DIN 316 Wing
Screws M4x16

EN
Master Language is English Hot Runner System Installation Guide SVC-17-0001_EN-Rev13
RESTRICTED: Property of Synventive. - 591 - All rights reserved. Errors and omissions excepted
For limited third party distribution based on need and intended use. © 2021 Synventive Molding Solutions
H O T R U N N E R T E C H N O L O G Y
Hot Runner System Installation Guide
Service and Maintenance / Spreader Tool Head Heater Type HHA#-0##-###-##
10.4.5.1Nozzle Thermocouple
There are two types of Molding Solution heaters.
Front Heaters FHA#-0##-###-## and Head Heaters HHA#-0##-###-##.
The thermocouple is pressed in rmly and cannot be replaced.
All heaters are available either with a thermocouple type J (#HAJ-0##-###-##) or a thermocouple type K (#HAK-0##-###-##).
Doc008803_RIS
Color Coding of Thermocouples
NOTICE
Take notice of the production and color identification of thermocouple cables.
Synventive uses J and K type thermocouples. Their color coding is given in the following table.
Table 1: International color coding for temperature sensors
Type International standard IEC 584-3
J
Black + Black
- White
K
Green + Green
- White
Coating Litz wire “+”
Litz wire “-”

EN
Master Language is English Hot Runner System Installation Guide SVC-17-0001_EN-Rev13
RESTRICTED: Property of Synventive. - 592 - All rights reserved. Errors and omissions excepted
For limited third party distribution based on need and intended use. © 2021 Synventive Molding Solutions
H O T R U N N E R T E C H N O L O G Y
Hot Runner System Installation Guide
Service and Maintenance / Disassembly the Nozzle 16S-06 / 22S-0S Series
10.4.6 Disassembly the Nozzle 16S-06 / 22S-0S Series
NOTICE
For the following work on the nozzle (with assembled nozzle head), the nozzle must be clamped in a vice via
using the tool holder (T2). It is not allowed to clamp the nozzle in a vice directly. A clamping of the flats would
deform the head.
10.4.6.1Disassembling Nozzle Head Heater
Doc008820_RIS.png
1) Loosen the screws head heater (13)
clamp band.
Doc008821_RIS.png
2) Pull the nozzle head heater (13) from
the nozzle head (11).
Doc008822_RIS.png
3) Pull the thermocouple (12) out of the
nozzle head (11).

EN
Master Language is English Hot Runner System Installation Guide SVC-17-0001_EN-Rev13
RESTRICTED: Property of Synventive. - 593 - All rights reserved. Errors and omissions excepted
For limited third party distribution based on need and intended use. © 2021 Synventive Molding Solutions
H O T R U N N E R T E C H N O L O G Y
Hot Runner System Installation Guide
Service and Maintenance / Disassembly the Nozzle 16S-06 / 22S-0S Series
10.4.6.2Disassembling the Nozzle Front Heater
1) Dismount the head heater (13) from the nozzle head (11), as
described in the above page 592.
2) Remove the circlip (6) from the nozzle tip (8).
Doc008804_RIS.png
NOTICE
To pull the front heater, the nozzle must be
clamped on the round nozzle head surface on a
vice by using protective caps. A clamping of the
flats would deform the head.
3) Fix the nozzle with the head (11) in a vice by using protective
caps.
Doc008805_RIS.png

EN
Master Language is English Hot Runner System Installation Guide SVC-17-0001_EN-Rev13
RESTRICTED: Property of Synventive. - 594 - All rights reserved. Errors and omissions excepted
For limited third party distribution based on need and intended use. © 2021 Synventive Molding Solutions
H O T R U N N E R T E C H N O L O G Y
Hot Runner System Installation Guide
Service and Maintenance / Disassembly the Nozzle 16S-06 / 22S-0S Series
4) Turn the hexagon screw (T4.6) of the disassembly tool
completely backwards.
5) Pull the button from indexing plungers (T4.4) and x the
position by turning the button (T4.4) by 90°.
Doc008806_RIS.png
6) Guide the socket (T4.1) of the disassembly tool over the
nozzle insert (8).
NOTICE
The socket (T4.1) is seated onto the nozzle tip (8)
and slides into the sleeve (T4.2).
Doc008807_RIS.png

EN
Master Language is English Hot Runner System Installation Guide SVC-17-0001_EN-Rev13
RESTRICTED: Property of Synventive. - 595 - All rights reserved. Errors and omissions excepted
For limited third party distribution based on need and intended use. © 2021 Synventive Molding Solutions
H O T R U N N E R T E C H N O L O G Y
Hot Runner System Installation Guide
Service and Maintenance / Disassembly the Nozzle 16S-06 / 22S-0S Series
7) Loosen the indexing plungers (T4.4), by turning the button
90°.
8) Position the disassembly tool until the indexing plungers (T4.4)
smaps into the hole of the cover tube (7) and the heater (5).
9) Turn the hexagon head screw (T4.6) clockwise.
NOTICE
By turning the hexagon head screw (T4.6) the
heater (5) together with the cover tube (7) is pulled
of the nozzle body (1).
10) Turn down the hexagon head (T4.6) completely.
11) Remove the front heater (5).
12) Remove the cover tube (7).
Doc008808_RIS.png
Doc008809_RIS.png

EN
Master Language is English Hot Runner System Installation Guide SVC-17-0001_EN-Rev13
RESTRICTED: Property of Synventive. - 596 - All rights reserved. Errors and omissions excepted
For limited third party distribution based on need and intended use. © 2021 Synventive Molding Solutions
H O T R U N N E R T E C H N O L O G Y
Hot Runner System Installation Guide
Service and Maintenance / Disassembly the Nozzle 16S-06 / 22S-0S Series
Disassembling the Nozzle Rear Heater
NOTICE
Depending of the nozzle length, has the nozzle a rear heater
(3) or not.
1) The nozzle front heater (5) must be dismounted from the nozzle body (1),
as described in the above page 593.
2) Remove the retaining rings (4).
3) Spread the head heater (3) with the spreading tool (T5).
4) Remove the head heater (3).
5) Remove the head ring (2).
Doc008810_RIS.png
Doc008811_RIS.png

EN
Master Language is English Hot Runner System Installation Guide SVC-17-0001_EN-Rev13
RESTRICTED: Property of Synventive. - 597 - All rights reserved. Errors and omissions excepted
For limited third party distribution based on need and intended use. © 2021 Synventive Molding Solutions
H O T R U N N E R T E C H N O L O G Y
Hot Runner System Installation Guide
Service and Maintenance / Disassembly the Nozzle 16S-06 / 22S-0S Series
Disassembly the Nozzle Tip
Hazard of Pressurized Air
Pressurized air blow can result in hot plastic or foreign bodies entering the
eyes, causing vision damage.
Following work must be carried out by qualied and experienced persons.
Use personal protective equipment: Face protection, hearing protection and
gloves.
For rst aid contact your medical / safety representing.
NOTICE
To install or remove the nozzle tip (8), the tool holder (T2) and
adapter (T1) is required.
The nozzle head can get damaged when we do not use these
tools.
Only with the tools holder (T2) and adapter (T1) it is ensured
that the nozzle body (1) is attached properly torqued to the hot
runner manifold.
1) The nozzle head heater (13) must be dismounted from the nozzle head
(11), as described in the above page 592.
2) Fix the holder (T2) in a vice.
Doc006751.png
3) Place the nozzle with the head (11) in the holder (T2) to x the nozzle
against rotation.
Doc008832_RIS.png

EN
Master Language is English Hot Runner System Installation Guide SVC-17-0001_EN-Rev13
RESTRICTED: Property of Synventive. - 598 - All rights reserved. Errors and omissions excepted
For limited third party distribution based on need and intended use. © 2021 Synventive Molding Solutions
H O T R U N N E R T E C H N O L O G Y
Hot Runner System Installation Guide
Service and Maintenance / Disassembly the Nozzle 16S-06 / 22S-0S Series
4) Remove the circlip (6) from the nozzle tip (8).
Hot Surfaces Hazard
Contact between the skin and the hot nozzle could result in burns.
Following works must be carried out by qualied persons.
Use personal protective equipment, such as gloves, apron, sleeves and
face protection, to guard against burns.
Doc008819_RIS.png
NOTICE
To dismount the nozzle tip
(8) from the nozzle, if there
is plastic material in the
nozzle, the tip (8) must be
heated-up.
Never use an acetylene or
welding torch, as severe
nozzle damage can occur
from over-heating.
5) Heat the nozzle tip (8) using a heat gun
to the maximum temperature of 200 °C
(392 °F).
6) Fix the nozzle body (1) with a wrench
and loosen the nozzle tip (8) from the
nozzle body (counter clockwise).
Hazard of Pressurized Air
Pressurized air blow can result in hot plastic parts or foreign bodies
entering the eyes, causing vision damage.
Use personal protective equipment: Face protection, hearing protection
and gloves.
7) Clean the nozzle tip (8) using
pressurized air to remove as much
residual plastic as possible.
Doc008804_RIS.png

EN
Master Language is English Hot Runner System Installation Guide SVC-17-0001_EN-Rev13
RESTRICTED: Property of Synventive. - 599 - All rights reserved. Errors and omissions excepted
For limited third party distribution based on need and intended use. © 2021 Synventive Molding Solutions
H O T R U N N E R T E C H N O L O G Y
Hot Runner System Installation Guide
Service and Maintenance / Disassembly the Nozzle 16S-06 / 22S-0S Series
Disassembling the Nozzle Body
Hazard of Pressurized Air
Pressurized air blow can result in hot plastic or foreign bodies entering the
eyes, causing vision damage.
Following work must be carried out by qualied and experienced persons.
Use personal protective equipment: Face protection, hearing protection and gloves.
For rst aid contact your medical / safety representing.
Hot Surfaces Hazard
Contact between the skin and the hot nozzle could result in burns.
Use personal protective equipment, such as gloves, apron, sleeves and face
protection, to guard against burns.
For rst aid contact your medical / safety representing.
NOTICE
For disassembly and assembly of the nozzle body (1) of the
holder (T2) and adapter (T1) is required.
The nozzle head can get damaged when we not use these tools.
Only with the holder (T2) and the nut (T1) we are able to torque
the nozzle body (1) correctly.
1) Dismount the nozzle head heater (13) from the nozzle head (11), as
described in the above page 592.
2) Dismount the nozzle front heater (5) and rear heater (3) , as described in
the above page 593.
3) Dismount the nozzle tip (8) from the nozzle body (1), as described in the
above page 597.
Doc006751.png

EN
Master Language is English Hot Runner System Installation Guide SVC-17-0001_EN-Rev13
RESTRICTED: Property of Synventive. - 600 - All rights reserved. Errors and omissions excepted
For limited third party distribution based on need and intended use. © 2021 Synventive Molding Solutions
H O T R U N N E R T E C H N O L O G Y
Hot Runner System Installation Guide
Service and Maintenance / Disassembly the Nozzle 16S-06 / 22S-0S Series
NOTICE
The tool nut (T1) is only available for the 16S-06 nozzle.
4) Place the nozzle body (1) with the nozzle head (11) in the holder (T2) to x
the nozzle against rotation.
5) Place the tool nut (T1) along the nozzle body (1) at their hexagonal shape.
NOTICE
The tool nut (T1) is only available for the 16S-06 nozzle.
6) Use a wrench to loosen the nozzle body (1) from the nozzle head (11)
via the tool nut (T1) by rotation (counter clockwise).
7) Heat the nozzle body (1) using a heat gun to the maximum temperature
of 200 °C (392 °F).
Hazard of Pressurized Air
Pressurized air blow can result in hot plastic parts or foreign bodies
entering the eyes, causing vision damage.
Use personal protective equipment: Face protection, hearing protection
and gloves.
8) Clean the nozzle body (1) using pressurized air to remove as much
residual plastic as possible.
Doc006753.png
Doc008823_RIS.png

EN
Master Language is English Hot Runner System Installation Guide SVC-17-0001_EN-Rev13
RESTRICTED: Property of Synventive. - 601 - All rights reserved. Errors and omissions excepted
For limited third party distribution based on need and intended use. © 2021 Synventive Molding Solutions
H O T R U N N E R T E C H N O L O G Y
Hot Runner System Installation Guide
Service and Maintenance / Disassembly the Nozzle 16S-06 / 22S-0S Series
10.4.6.3Assembling Nozzle 16S-06 / 22S-06 Series
NOTICE
For the following work on the nozzle (with assembled nozzle head), the nozzle must be clamped in a vice via
using the tool holder (T2). It is not allowed to clamp the nozzle in a vice directly.
Doc008800_RIS.png
Pos. Description
1Nozzle body
2Head ring
3Head heater (optional)
4Retaining ring
5Front heater
6Retaining ring
7Cover tube
8Tip
9Wear insert (optional)
10 Cooling bushing (optional)
11 Single head
12 Thermocouple
13 Head heater
14 Parallel pin

EN
Master Language is English Hot Runner System Installation Guide SVC-17-0001_EN-Rev13
RESTRICTED: Property of Synventive. - 602 - All rights reserved. Errors and omissions excepted
For limited third party distribution based on need and intended use. © 2021 Synventive Molding Solutions
H O T R U N N E R T E C H N O L O G Y
Hot Runner System Installation Guide
Service and Maintenance / Disassembly the Nozzle 16S-06 / 22S-0S Series
Assembling the Nozzle Body
NOTICE
For work on the nozzle (with assembled nozzle head), the
nozzle must be clamped in a vice via using the tool holder
(T2). It is not allowed to clamp the nozzle in a vice directly.
1) Fix the holder (T2) in a vice.
Doc006751.png
2) Place the nozzle head (11) in the holder (T2).
NOTICE
The position of the opening on the nozzle head (11) for the
cable must coincide with the opening at the holder (T2).
Doc008825_RIS.png
3) Apply spotting ink on the nozzle body (1) bottom surface (SF1).
Doc006724.png

EN
Master Language is English Hot Runner System Installation Guide SVC-17-0001_EN-Rev13
RESTRICTED: Property of Synventive. - 603 - All rights reserved. Errors and omissions excepted
For limited third party distribution based on need and intended use. © 2021 Synventive Molding Solutions
H O T R U N N E R T E C H N O L O G Y
Hot Runner System Installation Guide
Service and Maintenance / Disassembly the Nozzle 16S-06 / 22S-0S Series
4) Screw in the nozzle body (1) hand-tight into the nozzle head thread until
seated.
5) Unscrew the nozzle body (1) from the nozzle head (11).
Doc008826_RIS.png
6) Check the matching between the nozzle head (11) bottom surfaces
(SF2) and the nozzle body (1) surface (SF1).
NOTICE
The nozzle head must bear on all surfaces uniformly and
flatly, in particular on the nozzle head contact face.
In case of any uncertainty, clean the surfaces with a cleaning
cloth. If the next ink test is still unsatisfactory, please - contact
Synventive Customer Service or Technical Support.
7) With a positive ink test, clean the surfaces and proceed to the next step. Doc008827_RIS.png
8) Lubricate the thread (not the face) of the nozzle body (1) with high-
temperature assembly paste (antiseize compound).
NOTICE
This is an important measure to prevent thread corrosion due
to aggressive gases, which could be released during plastics
processing.
Doc003827.png

EN
Master Language is English Hot Runner System Installation Guide SVC-17-0001_EN-Rev13
RESTRICTED: Property of Synventive. - 604 - All rights reserved. Errors and omissions excepted
For limited third party distribution based on need and intended use. © 2021 Synventive Molding Solutions
H O T R U N N E R T E C H N O L O G Y
Hot Runner System Installation Guide
Service and Maintenance / Disassembly the Nozzle 16S-06 / 22S-0S Series
9) Tighten the nozzle body (1) to the nozzle head (11).
NOTICE
Use torque wrench with wrench insert and the torque
specified in the torque table in section 13.
Doc008828_RIS.png
Mounting the Nozzle Rear Heater
NOTICE
For the following work on the nozzle (with assembled nozzle
head), the nozzle must be clamped in a vice via using the
tool holder (T2). It is not allowed to clamp the nozzle in a vice
directly.
1) Assemble the nozzle body (1) on the nozzle head (11), as described in the
above page 602.
2) Slide the head ring (2), onto the nozzle body (1) up to the surface of the
hexagon.
NOTICE
The opening at head ring (2) (for the cable), must coincide with
the opening at the nozzle head (11).
Doc008829_RIS.png

EN
Master Language is English Hot Runner System Installation Guide SVC-17-0001_EN-Rev13
RESTRICTED: Property of Synventive. - 605 - All rights reserved. Errors and omissions excepted
For limited third party distribution based on need and intended use. © 2021 Synventive Molding Solutions
H O T R U N N E R T E C H N O L O G Y
Hot Runner System Installation Guide
Service and Maintenance / Disassembly the Nozzle 16S-06 / 22S-0S Series
3) Bend the cable at the rear heater (3) corresponding to the opening at
the nozzle head (11), about 90º away from the nozzle.
Doc008813_RIS.png
4) Slide the rear heating element (3), onto the nozzle body (1) up to the
surface of the hexagon.
5) Fit the retaining ring (4) into the groove at the nozzle body (1).
NOTICE
The opening from the retaining ring (4) must match with the
opening from rear heating element (3).
Doc008814_RIS.png