Hougen HMD914 series User manual
FOR USE WITH “12,000-SERIES” HOUGEN
FOR USE WITH “12,000-SERIES” HOUGEN
®
CUTTERS
® CUTTERS
®
PORTABLE MAGNETIC DRILLS
HMD914 SERIES
COVERS DRILL PART NUMBERS 0914104, 0914202, 0914204, 0914302,
0914304, 0914402 & 0914404
0914304, 0914402 & 0914404
HOUGEN
®
Portable Magnetic Drills
Models HMD914
Welcome to Hougen
Congratulations on your purchase of the Hougen
®
Portable Magnetic Drill. Your model is designed to produce superior holes
quickly and effi ciently. Through constant innovation and development, Hougen is committed to
provide you with hole-producing tools and products to help you be more
productive.
Before attempting to operate your new Portable Magnetic Drill, please read all instructions fi rst. These include the Operator’s
Manual and Warning Label on the unit itself. With proper use, care, and maintenance, your model will provide you with years
of effective hole drilling performance. Once again, thank you for selecting our product and welcome to Hougen.
Cutter Type........................Hougen “12,000-Series”
Hole Capacity....................7/16” to 2-1/16” (12 mm - 52 mm)
Depth of Cut......................3” (76 mm)
Motor 115v........................11.2 A, 350 RPM
230v........................5.6 A, 350 RPM
Electrical System .............115v, 50/60 Hz, 12.2A, 1403 W
.............230v, 50/60 Hz, 6.1A, 1288 W
Net Weight.........................Standard Base 42 lbs. (19.05 Kg)
Swivel Base 45 lbs. (20.6 Kg)
Swivel Area........................1-1/8” (28.5mm) W X 1-3/8” (34.9mm) L
Always wear eye protection while
using cutting tools, or in the vicin-
ity of cutting.
CAUTION!
The slug is ejected
at the end of the cut. Do not aim
cutter or arbor so that ejected
slug may hit someone around, or
below you.
CAUTION!
Cutters are sharp.
Wear gloves when installing or
removing cutter from arbor. Do
not grab a rotating cutter.
CAUTION!
To prevent electric
shock, do not use power tools
near wet areas, or where power
tool may become wet.
SAFETY FIRST
2
Welcome to Hougen
2
0914302, 0914304 Breakdown
11
Safety Instructions
3-4
Magnet Breakdown
12
Unpacking Your Drill
5
Arbor Body Breakdown
13,14
Commercial Warranty
5
120 volt Control Panel Assembly
15
Operating Instructions
6
230 volt Control Panel Assembly
16
Installing the HOUGEN Cutter
7
Drill Housing Breakdowns
17
Drill Maintenance
7
Motor / Slide Assembly Breakdowns
18
Safety Chain / Coolant Bottle
8
Motor Breakdown
19
0914104 Breakdown
9
Warranty Repair Centers
20
0914202, 204, 402 & 404 Breakdown
10
Specifi cations
The HMD914 is offered in many versions. Refer to the Serial/Part number
Label on your housing to direct you to the correct breakdown.
INDEX
3
Important Safety Instructions
W
ARNING:
WARNING:W
Read and understand all instructions.
Failure to follow all instructions listed belo
w
,
may result in electrical shock, fire and/or serious personal injur
y
.
Extension Cord
T
able
TableT
Plugs and Receptacles
I
Important Safety Instructions - Continued
W
ARNING:
WARNING:W
Read and understand all instructions.
Failure to follow all instructions listed belo
w
,
may result in electrical shock, fire and/or serious personal injur
y
.
SAFETY SWITCH
INDICATOR LIGHT
The Safety Switch Indicator Light is a Standard Safety
Feature on HMD914 magnetic drills. Its purpose is to inform
the user that an unsafe condition exists.
If light is Green:
In normal operation the safety switch light will be green.
Motor “On” and “Off” Switches function normally.
If light is Red:
A condition with the safety switch exists that needs to be
corrected.
Possible causes:
• Safety Switch is defective. Have drill serviced.
• Uneven work surface or material. Check work
surface for fl atness.
• Dirt or chips under magnet. Clean work surface.
HOUGEN MANUFACTURING RECOMMENDS THAT
CONDITIONS ARE CORRECTED SO LIGHT TURNS
GREEN. THIS ALLOWS FOR THE UNIT TO BE
OPERATED IN A SAFE MANNER.
For any questions please contact Hougen Manufacturing’s
Technical Service at (810) 635-7111.
4
5
Photographs and Specifi cations shown are accurate in detail at time of printing. Manufacturer reserves the right to make
improvements and modifi cations without prior notice.
Hougen, Rotabroach, and Hougen-Edge are proprietary trademarks of Hougen Manufacturing Inc.
Unpacking Your New Portable Magnetic Drill
1. Open shipping carton and remove the literature and
hardware packages.
2. Read and follow all Instructions before attempting
to operate your new Magnetic Drill.
3. Complete and mail the Product Registration Card
NOW. It is important that Hougen Manufacturing, Inc.
have a record of product ownership.
4. Open hardware package and check contents.
10565 1/8” Allen Wrench for Gib Adjustment
10569 Feed handles (3)
04532 Feed handle knobs (3)
10727 3/16” Allen Wrench for reversing feed handle.
10730 Safety Chain
10779 7/32” Allen Wrench for cutter installation
13013 5/32” Allen Wrench for arbor installation
5. Using the handle of the Magnetic Drill, lift unit out of
the shipping case.
6. Remove all packing and securing material from the
drill unit.
7. Screw the three Knobs (04532) onto the three feed
handles (10569) and then screw the handles into the
hub. Do not overtighten.
8. Your Magnetic Drill was factory adjusted prior to shipping.
Check to make sure that all gib adjustment screws, motor
mount screws, front support bracket screws, and
magnet mounting screws are snug and have not vibrated
loose in transit.
9. Your New Magnetic Drill comes complete with arbor
mounted. The 3/4” diameter arbor bore fi ts all 3/4” -
shank “12,000-Series” Hougen Cutters.
Hougen Manufacturing, Incorporated warrants its Portable Magnetic Drills and its Ele
ctro-hydraulic Hole Punchers for a period
of 1 year and other products for ninety (90) days from date of purchase against defec
ts due to faulty material or workmanship
and will repair or replace (at its option) without charge any items returned.
This warranty is void if the item has been damaged
by accident or unreasonable use, neglect, improper service, or other causes not arisin
g out of defects in material or workman-
ship. No other expressed warranty is given or authorized. Hougen Manufacturing, In
c. disclaims any implied warranty of
MERCHAN
T
ABILIT
TABILITT
Y
or FITNESS for any period beyond the expressed warranty and shall not be liable for incidental or
Y or FITNESS for any period beyond the expressed warranty and shall not be liable for incidental orY
consequential damages. Some states do not allow exclusions of incidental or conseq
uential damages or limitation on how long
an implied warranty lasts and, if the law of such a state governs your purchase, the a
bove exclusion and limitation may not
apply to you.
This warranty gives you speci
fi
c legal rights and you may also have other rights which vary from state to state.
T
o obtain warranty service, return the item(s), transportation prepaid, to your nearest Factory
To obtain warranty service, return the item(s), transportation prepaid, to your nearest FactoryT
Authorized
W
arranty Repair
Center or to Hougen Manufacturing, Inc., 3001 Hougen Drive, Swartz Creek, Michiga
n 48473.
Hougen Drills are warranted against manufacturing defects onl
y
. Subject to Hougen Manufacturing inspection.
THIS
W
ARRANT
WARRANTW
Y
IS IN LIEU OF
Y IS IN LIEU OFY
AN
Y
OTHER
Y OTHER Y
W
ARRANT
WARRANTW
Y
, EXPRESSED OR IMPLIED, INCLUDING
Y, EXPRESSED OR IMPLIED, INCLUDINGY
AN
Y
W
ARRANT
WARRANTW
Y
OF MERCHAN
Y OF MERCHANY
T
ABILIT
TABILITT
Y
OR FITNESS FOR
Y OR FITNESS FORY
A
P
A
PAP
R
TICULAR PURPOSE.
© 2011Hougen Manufacturing, Inc.
Commercial /
I
ndustrial
L
imited
W
arranty
Always remember that the magnet’s holding power is directly related to the workpiece thickness and surface condition.
Since magnetic attraction diminishes with thinner material or rough surfaces, mechanical clamping of drill unit to work-
piece should be used when cutting thin material (3/8” or less) or material with uneven surfaces.
Note: Always form a loose knot in the power cord close to the molded plug. This prevents cutting fl uid from
running down the cord and into the power receptacle. (Refer to the diagram within the Safety Instructions in this
manual)
1. Make sure workpiece and bottom of magnet are free of chips, oil, etc.
2. Secure unit to workpiece with safety chain.
3. Position drill by sliding it and gently feeding Arbor so that pilot point is touching center of hole to be drilled.
4. Turn magnet ON by pressing the magnet ON button.
5. Turn Feed Handle, raising the cutter until the pilot is above the work surface.
6. Open the cutting fl uid valve.
7. Make certain that cutter is clear of workpiece and turn motor On by pressing the motor START button.
8. Feed the cutter slowly into workpiece. Only after cutting path is established to a depth of about
1/16” can full force be applied to feed handles.
9. Ease up on feed pressure as cutter starts breaking through.
10. At conclusion of cut, turn motor OFF by pressing motor STOP button. Turn feed handles to raise Arbor thereby
ejecting the slug if it hasn’t already fallen free.
11. Turn magnet OFF by pressing the magnet OFF button.
12.
Disconnect from power source.
13. If necessary, remove chips from cutter and magnet., preferably wearing leather work gloves and/or with
pliers.
14. Disconnect safety chain and you are ready to move unit to new drilling position.
Special Instructions for horizontal or Overhead Operation
1.
Always Use Safety Chain.
2. Use grease or animal-fat base solid lubricant applied liberally to cutter.
3. For horizontal use, apply cutting fl uid to external parts of cutter with plastic bottle or oiling can.
1. Loosen all Gib Screws (40237)
2. Feed the drill up & down a few times and then, with top of motor slide fl ush with top of housing, tighten the Gib
Screws until you feel them touch the Steel Gib (See Parts Breakdown for location)
3. Feed the drill up and down again.
4. Adjust Gib screws so that there is uniform pressure from top to bottom. (Top of motor slide fl ush with top of
housing)
5. Turn each Gib Screw in about 1/8 to 1/4 turn, depending upon your preference.
6. Gibs should be tight enough so that slide moves in and out smoothly with no wobble or shaking. (looseness will
cause cutter breakage)
Operating Instructions
Arbor Adjustment
#1 cause of cutter
breakage and
prematurely dull
teeth is too little
feed pressure
“Babying” the cutter through
the cut will only decrease
tool life
6
Drill Maintenance
In order to minimize wear on moving parts and insure
smoother operation and longer life, the following
maintenance should be done periodically, based on use.
1. At intervals of 500 holes or 10 hours of actual running
time, check all fasteners for tightness and retighten if
necessary. This is especially important for fasteners
required for smooth, effi cient cutting action. These
include: Gib screws and nuts, motor hold down
screws, skid plate screws, bracket mounting screws
and nuts, housing bolts, clamp screw and front
support bracket bolts.
2. Coolant bottle must be attached to inducer under
pressure with shut-off valve open to lubricate inducer
o-rings whenever motor, is running.
3. Apply grease to slide dovetails, brass gibs, and the
feed gear rack. (For best results, use Shell Cyprina-RA
or equivalent.)
4. Remove front support bracket from arbor and pack
bearing with grease. (Shell Cyprina-RA or equivalent)
1. Disconnect power source.
2. Lay drill on its side with feed wheel up to be sure
arbor clears table if unit is in normal operating position.
3. Turn feed handles until cutter mounting set screws are
exposed and then completely remove the set screws.
4. Insert proper pilot into shank end of the cutter.
5. Insert the Cutter until fl ats on cutter shank are
aligned with set screw holes and is exactly perpendicular
to the axis of set screw hole.
6. Insert Set Screws and tighten.
Pilot
40222 Set
Screws go here
"12000-Series"
Hougen Cutte
r
Installing the HOUGEN Cutter
7
COOLANT BOTTLE ASSEMBLY - P/N: 05060
Attach Coolant Bottle
Insert hose through nut and tighten,
using 7/16" wrench.
DO NOT OVER TIGHTEN.
Make sure nut is seated properly in
coolant bracket
05060 Coolant Bottle Assembly
05064
Round Bottle
05059
Coolant Botttle Bracket
05065
Ball Valve
05067
Brass Barb Fitting (bottem of the bottle)
40304
Vinyl Tube
07080
Brass Fitting (vinyl tube to coolant inducer)
not included in 05060 kit
.
8
Slide vinyl tube over
the Bass Barb Fitting.
The safety chain should be used to prevent the drill unit from
falling in the event of a power failure or if the magnet breaks
loose from the work surface.
The safety chain should be
attached to the drill by running it between the Front Support Bracket
and the Drll Housing and then continue around the material and/or
work surface. Adjust the chain so it is tight and secure.
Please refer to the diagram.
SAFETY CHAIN USE
9
Item Qty Part No. Description
1a
1
*
05969
Magnet / Switch Assembly
115v (0914104)
2a
1
*
05935
Arbor / Front Support Brkt Assembly
115v (0914104)
3
1
*
07337
Drill Housing Assembly
4
1
*
05188
Control Panel Assembly
5
1
*
05976
Motor / Slide Assembly (115 volt)
6
1
05979
Coolant Inducer Bracket
7
1
05980
Brass Gib (right side)
8
1
05981
Brass Gib (left side)
9
1
05982
Steel Gib
10
1
02420
Cable Clamp
11
1
05060
Coolant Bottle Assembly
12
4
41044
Screw BHC #10-32 X 3/8
13
1
17002
Screw SHC #6-32 X 1/2
14
1
40077
Screw SHC 1/4-20 X 1
15
1
02461
Screw BHC 1/4-20 X 3/8
16
2
10553
Screw SHC 1/4-20 X 3/8
17
1
90052
Lock Washer
18
4
90028
Lock Washer
19
1
40038
Screw SHC #10-32 X 5/8
20
1
10560
Lock Washer
0914104 HMD914 Magnet Base Drill
(115v Swivel Base)
2a
3
4
5
6
7
9
8
10
11
12
13,17
14,18
16,18
19,20
1a
15,18
*
See following pages for Assembly Breakdowns.
Serial Number Label
1150
10
0914202 HMD914 Magnet Base Drill
(230v Standard Base)
0914204 HMD914 Magnet Base Drill
(230v Swivel Base)
0914402 HMD914 Magnet Base Drill
(230v Standard Base, No Plug)
0914404 HMD914 Magnet Base Drill
(230v Swivel Base, No Plug)
1
2,2a
3
4
5
6
7
9
8
10
11
12
13,17
14,18
16,18
19,20
1a
15,18
Item Qty Part No. Description
1
1
*
07066
Magnet / Switch Assembly
230v, 0914202 & 0914402
1a
1
*
05984
Magnet / Switch Assembly
230v swivel, 0914204 & 0914404
2
1
*
07074
Arbor / Front Support Brkt Assembly
0914202 & 0914402
2a
1
*
05935
Arbor / Front Support Brkt Assembly
Swivel, 0914204 & 0914404
3
1
*
07073
Drill Housing Assembly
4
1
*
07067
Control Panel Assembly
5
1
*
05987
Motor / Slide Assembly (230 volt)
6
1
05979
Coolant Inducer Bracket
7
1
05980
Brass Gib (right side)
8
1
05981
Brass Gib (left side)
9
1
05982
Steel Gib
10
1
02420
Cable Clamp
11
1
05060
Coolant Bottle Assembly
12
4
41044
Screw BHC #10-32 X 3/8
13
1
17002
Screw SHC #6-32 X 1/2
14
1
40077
Screw SHC 1/4-20 X 1
15
1
02461
Screw BHC 1/4-20 X 3/8
16
2
10553
Screw SHC 1/4-20 X 3/8
17
1
90052
Lock Washer
18
4
90028
Lock Washer
19
1
40038
Screw SHC #10-32 X 5/8
20
1
10560
Lock Washer
*
See following pages for Assembly Breakdowns.
Serial Number Label
1150
The
0914402 & 0914404
is assembled
without an electrical plug at the end of the
power cord.
1
2,2a
3
4
5
6
7
9
8
10
11
12
13,17
14,18
16,18
19,20
1a
15,18
Item Qty Part No. Description
1
1
*
07066
Magnet / Switch Assembly
230v standard base, 0914302
1a
1
*
05984
Magnet / Switch Assembly
230v swivel base, 0914304
2
1
*
07074
Arbor / Front Support Brkt Assembly
standard base, 0914302
2a
1
*
05935
Arbor / Front Support Brkt Assembly
swivel base, 0914304
3
1
*
07073
Drill Housing Assembly
4
1
*
05942
Control Panel Assembly (AUS)
5
1
*
05987
Motor / Slide Assembly
6
1
05979
Coolant Inducer Bracket
7
1
05980
Brass Gib (right side)
8
1
05981
Brass Gib (left side)
9
1
05982
Steel Gib
10
1
02420
Cable Clamp
11
1
05060
Coolant Bottle Assembly
12
4
41044
Screw BHC #10-32 X 3/8
13
1
17002
Screw SHC #6-32 X 1/2
14
1
40077
Screw SHC 1/4-20 X 1
15
1
02461
Screw BHC 1/4-20 X 3/8
16
2
10553
Screw SHC 1/4-20 X 3/8
17
1
90052
Lock Washer
18
4
90028
Lock Washer
19
1
40038
Screw SHC #10-32 X 5/8
20
1
10560
Lock Washer
Serial Number Label
11
0914302 HMD914 Magnet Base Drill
(230v Standard Base, Type I Plug)
0914304 HMD914 Magnet Base Drill
(230v Swivel Base, Type I Plug)
*
See following pages for Assembly Breakdowns.
This machine is assembled with a
Type “I” plug.
1150
12
2
3
4
5
1
7
8
Standard Base Magnet Assembly
07066 230v Assembly
(includes items 1-8)
0914202, 0914302, 0914402
Item
Qty
Part No.
Description
1
1
07065
Magnet Assembly (230v)
2
1
04961
Plunger Assembly
3
1
04885
Microswitch Assembly
4
2
10971
SCR-SHC 1/4-20 X 1/2
5
2
10972
SCR-BHC #6-40 X 3/4
7
1
04909
Safety Switch Bracket
8
1
17271
Spring
Swivel Base Magnet Assembly
05969 Swivel Magnet Assembly 115v
(includes 1-12)
0914104
1
05970
Magnet/Safety Switch Assembly
115v, 0914104
(
includes a-d)
1
a
05971
Magnet Assembly
115v, 0914104
1
b
05652
Ball Switch Assembly
1
c
05975
Plunger
1
d
05670
Retain. Ring
1
05984 Swivel Magnet Assembly 230v
(includes 1-12)
0914204, 0914304, 0914404
1
05985
Magnet/Safety Switch Assem-
bly
230v, 0914204, 304, 404
(
includes a-d)
1
a
05986
Magnet Assembly
230v, 0914204,
304, 404.
1
b
05652
Ball Switch Assembly
1
c
05975
Plunger
1
d
05670
Retain. Ring
1
Shared Components
2
05743
Screw FHC 1/4-20 X 3/4
6
3
05973
Slide Housing
1
4
05974
Swivel Housing
1
5
02898
Dowel Pin
1
6
05658
Pivot Rod
1
7
05659
Clamp Handle Assembly
1
8
07215
Bushing Flange
1
9
41044
Screw BHC #10-32 X 3/8
1
10
90237
Flat Washer #10
1
11
07216
9/16 Hole Plug
4
12
07230
Safety Label
1
1150
1
2
3
4
5
6
7
8
9
07075
07076
11
12
12
13
13
14
14
15
16
17
17a
18
19
20
21
21
22
10
13
07074 Arbor Assembly with Coolant Inducer
0914202, 0914302 & 0914402
07075
Arbor Body Assembly
Item
Qty.
Part No.
Description
1
1
07077
Arbor Body
2
2
10517
Retaining Ring
3
1
07079
Spring Seat
4
1
05049
Spring
5
1
40223
Ejection Collar
6
1
40312
Roll Pin
7
2
40222
Set Screws 7/16-14 X .305
8
1
40256
Set Screw 5/16-18 X .38
9
1
40344
.31 Diameter Rivet
10
1
07436
Rubber Washer
07076
Coolant Inducer Assembly
Item
Qty.
Part No.
Description
11
1
07078
Inducing Ring
12
2
40300
O-Ring 1-3/8x1-9/16x3/32
13
2
40301
Thrust Washer
14
2
40302
Retainer Ring
15
1
07080
Hose Fitting
16
1
07082
Screw - BHC 1/4-28 X 1/4
Individual Components
17
1
07141
Front Support Bracket w/bearing
17a
1
40232
Front Support Bracket Bearing
18
2
40594
Bolt 3/8-24 X 3
19
2
40392
Flat Washer
20
2
40391
Lock Washer
21
2
40234
Thrust Washer
1167
1
2
3
4
5
6
7
8
9
07075
07076
11
12
12
13
13
14
14
15
16
17
17a
18
19
20
21
21
22
10
05935 Arbor Assembly with Coolant Inducer
0914104, 0914204, 0914304 & 0914404
07075
Arbor Body Assembly
Item
Qty.
Part No.
Description
1
1
07077
Arbor Body
2
2
10517
Retaining Ring
3
1
07079
Spring Seat
4
1
05049
Spring
5
1
40223
Ejection Collar
6
1
40312
Roll Pin
7
2
40222
Set Screws 7/16-14 X .305
8
1
40256
Set Screw 5/16-18 X .38
9
1
40344
.31 Diameer Rivet
10
1
07436
Rubber Washer
07076
Coolant Inducer Assembly
Item
Qty.
Part No.
Description
11
1
07078
Inducing Ring
12
2
40300
O-Ring 1-3/8x1-9/16x3/32
13
2
40301
Thrust Washer
14
2
40302
Retainer Ring
15
1
07080
Hose Fitting
16
1
07082
Screw - BHC 1/4-28 X 1/4
Individual Components
17
1
07147
Front Support Bracket w/bearing
17a
1
40232
Front Support Bracket Bearing
18
2
07088
Bolt 3/8-24 X 2-1/4
19
2
40392
Flat Washer
20
2
40391
Lock Washer
21
2
40234
Thrust Washer
22
1
40398
Retaining Ring
14
1167
J8
J7
Green Ground
To Housing
From L.E.D Bulb
To (J3)
Motor
White Wire
Motor
Black Wire
Safety Switch
Magnet Wires
Power Cord Green
Ground Attach To Housing
Power Cord
White
Power Cord
Black
(P2) Circuit
Board
(P1) Circuit
Board
(J1)
(J2)
(J4)
P2
P1
NOTE: WHEN INSERTING L.E.D. DETAIL#5 INTO
HARNESS DETAIL#2 MAKE SURE FLAT ON BULB
LINES UP WITH WHITE WIRE ON HARNESS.
RED ANODE
WHITE WIRE
1
6
8
4
5
2
7
3
9
10
11 12
13
15
14
15
115 volt Control Panel Assembly
05188 115v Control Panel
0914104
Item
Qty
Part No.
Description
1
1
07011
Faceplate
2
1
90571
Power Cord Assembly
(115 volt)
3
3
02548
Stand Off 3/16 X 9/16
4
1
01334
Motor ON Switch
5
1
04881
L.E.D Buld
6
1
04877
Wire Harness L.E.D
7
1
05826
Circuit Board
(120 volt)
8
1
04614
Magnet Switch
9
3
02547
Screw #4-40 X 5/16
10
1
01335
Motor OFF Switch
11
1
04878
Spacer
12
1
04879
Clear Lens
13
1
01226
Switch Guard
14
1
02409
Green Switch Cover
15
1
01228
Red Switch Cover
1
05205
Green Wire Harness
(not shown)
J8
J7
Green Ground
To Housing
From L.E.D Bulb
To (J3)
Motor
White Wire
Motor
Black Wire
Safety Switch
Magnet Wires
Power Cord Green
Ground Attach To Housing
Power Cord
White
Power Cord
Black
(P2) Circuit
Board
(P1) Circuit
Board
(J1)
(J2)
(J4)
P2
P1
NOTE: WHEN INSERTING L.E.D. DETAIL#5 INTO
HARNESS DETAIL#2 MAKE SURE FLAT ON BULB
LINES UP WITH WHITE WIRE ON HARNESS.
RED ANODE
WHITE WIRE
1
6
8
4
5
2
7
3
9
10
11 12
13
15
14
230 volt Control Panel Assemblies
07067
230v Control Panel
0914202, 204, 402 & 404
Item
Qty
Part No.
Description
1
1
07011
Faceplate
2
1
07299
Power Cord Assembly
05942 230v Control Panel
0914302 & 0914304
1
1
05829
Faceplate
2
1
04498
Power Cord Assembly
Shared Components
3
3
02548
Stand Off 3/16 X 9/16
4
1
01334
Motor ON Switch
5
1
04881
L.E.D Buld
6
1
04877
Wire Harness L.E.D
7
1
05827
Circuit Board
(240 volt)
8
1
04664
Magnet Switch
9
3
02547
Screw #4-40 X 5/16
10
1
01335
Motor OFF Switch
11
1
04878
Spacer
12
1
04879
Clear Lens
13
1
01226
Switch Guard
14
1
02409
Green Switch Cover
15
1
01228
Red Switch Cover
1
05205
Green Wire Harness
(not shown)
16
1150
The
07067 & 07299
is assembled with a standard U.S.A
230v Plug at the end of the Power Cord. When installing the
07067 Control Panel or 07299 Power Cord into a 0914402 &
0914404 this plug will need to be changed.
07073 Drill Housing Assembly
Use with the 230 volt machines
Item
Qty
Part No.
Description
1
1
07072
Drill Housing
(includes 1-1e)
1a
1
07038
Safety Label
1b
1
07037
230 volt Label
1c
5
40237
Set Screw 1/4-28 X 1/2
1d
2
40231
Bronze Bushing
1e
1
40229
Feed Gear
2
1
40254
Feed Hub Assembly
3
1
05839
Rubber KNOB
4
1
10679
Washer-Flat 1/4 type A
5
3
04532
Feed Handle Knobs
6
3
10569
Feed Handles
7
1
07015
Swivel Label
(Swivel Drills Only)
8
1
10648
Screw SHC #10-32 X 1/2
1
2
1a
opposite
1b
1c
1d
1e
3
4
5
6
7
17
07337 Drill Housing Assembly
Use with the 115 volt machines
Item
Qty
Part No.
Description
1
1
07336
Drill Housing
(includes 1-1e)
1a
1
07038
Safety Label
1b
1
07035
115 volt Label
1c
5
40237
Set Screw 1/4-28 X 1/2
1d
2
40231
Bronze Bushing
1e
1
40229
Feed Gear
2
1
40254
Feed Hub Assembly
3
1
05839
Rubber KNOB
4
1
10679
Washer-Flat 1/4 type A
5
3
*
04532
Feed Handle Knobs
6
3
*
10569
Feed Handles
7
1
07015
Swivel Label
(Swivel Drills Only)
8
1
10648
Screw SHC #10-32 X 1/2
*
Not Supplied with Housing Assembly
1
2
1a
opposite
1b
1c
1d
1e
3
4
5
6
7
7
Serial Number Label
Serial Number Label
1150
8
8
1
2
3
4
5
6
78
9
10
11
1a
1b
1c
1d
05987 Motor / Slide Assembly
0914202, 0914204, 0914302, 0914304, 0914402 &
0914404
Item
Qty
Part No.
Description
1
1
05593
Motor Assembly (230 volt)
includes 1a-1d
1a
1
40258
Motor Cord
1b
1
40445
Strain Relief
1c
1
02411
Strain Relief
1d
2
90019
16-14GA.Female Terminal
2
1
05977
Slide Assembly
3
1
05978
Spacer
4
1
02428
Rack Gear
5
4
01121
Screw SHC 1/4-28 X 1-1/4
6
4
90028
Lock Washer
7
3
40038
Screw SHC #10-32 X 5/8
8
3
10560
Lock Washer
9
1
40464
Ground Strap
10
1
40465
Hex Bolt 1/4-20 X 1/2
11
1
90065
Lock Washer
1
2
3
4
5
6
78
9
10
11
1a
1b
1c
1d
05976 Motor / Slide Assembly
0914104
Item
Qty
Part No.
Description
1
1
05983
Motor Assembly (115 volt)
includes 1a-1d
1a
1
40258
Motor Cord
1b
1
40445
Strain Relief
1c
1
02411
Strain Relief
1d
2
90019
16-14GA.Female Terminal
2
1
05977
Slide Assembly
3
1
05978
Spacer
4
1
02428
Rack Gear
5
4
01121
Screw SHC 1/4-28 X 1-1/4
6
4
90028
Lock Washer
7
3
40038
Screw SHC #10-32 X 5/8
8
3
10560
Lock Washer
9
1
40464
Ground Strap
10
1
40465
Hex Bolt 1/4-20 X 1/2
11
1
90065
Lock Washer
Refer to the Motor Parts List for individual components
Refer to the Motor Parts List for individual components
18
40258
40445
40450
40441
40449
40284 (115v)
01088 (230v)
40260
40382
40384
40383
40286 (115v)
05834 (230v)
40285
40261 (115v)
01087 (230v)
40262
40292
40262
40263
40290
40264
40269
40266
40265
40267
40267
40348
40268
40271
40270
40275
40276
40274
40279
40280
40281
40273
40298
40349
40289
40287
50035
Motor Parts List
Item
Qty
Description
Item
Qty
Descrption
01087
1
Armature Assy. (230 volt)
40285
2
Brush Plug
01088
1
Field Assembly (230 volt)
05834
1
Brushes (pair) 230 volt
40258
1
Motor Cord Assembly
40286
1
Brushes (pair) 115 volt
40260
1
Motor Housing
40287
2
Brush Holder
40261
1
Armature Assy. (115 volt)
40284
1
Field Assembly (115 volt)
40262
1
Bearing
40289
2
Screw #10-32 X 1/4
40263
1
Flat Spring
40290
1
Washer
40264
1
Seal
40292
1
Retaining Ring
40265
1
Flat Spring
40298
4
Screw 1/4-20 X 3-1/2
40266
1
Washer
40378
1
Seal
40267
2
Bearing
40349
1
Plug
40268
1
Gear Housing
40350
1
Syntech Grease 8 oz.
40269
1
Gear Cluster
40382
1
Baffl e
40270
1
Gasket
40383
2
Screw #10-32
40271
1
Gear Housing Cap
40384
2
Baffl e Spacer
40273
4
1/4” Lock Washer
40441
1
End Cap
40274
1
Bearing
40445
1
Stain Relief
40275
2
Flat Spring
40449
2
Spacer
40276
1
Output Gear w/bearing
40450
2
Screw #10-32 X 1
40281
1
Motor Slug
19
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