HP MSR 2000 User manual

1
Product overview
Table 1 HP MSR 2000, 3000 and 4000 Router Series models
Product code HP description Alias
JG HP
JG
J P HP
JG
JG
JG
J
x
For regulatory identification purposes, the HP 5920AF-24XG and HP 5920AF-24XG TAA products
are assigned Regulatory Model Numbers (RMN). The Regulatory Model Numbers for these
products are listed below. These regulatory numbers should not be confused with the marketing
names HP 5920AF, or product numbers JG296A and JG555A.
Product code RMN HP description
JG296A BJNGA-AC0007 HP 5920AF-24XG Switch
JG555A BJNGA-AC0007 HP 5920AF-24XG TAA Switch
x
For regulatory identification purposes, the HP 5900AF-48XG-4QSFP+ and HP
5900AF-48XG-4QSFP+ TAA products are assigned Regulatory Model Numbers (RMN). The
Regulatory Model Numbers for these products are listed below. These regulatory numbers should
not be confused with the marketing names HP 5900AF, or product numbers JC772A and JG554A.
Product code RMN HP description
JC772A BJNGA-AD0016 HP 5900AF-48XG-4QSFP+ Switch
JG554A BJNGA-AD0016 HP 5900AF-48XG-4QSFP+ TAA Switch
x
For regulatory identification purposes, the HP 5900AF-48XGT-4QSFP+ Switch is assigned a
regulatory model number (RMN) BJNGA-AD0018. This regulatory number should not be confused
with the marketing name HP 5900AF, or product code JG336A.
x
For regulatory identification purposes, the HP 5900AF-48G-4XG-2QSFP+ Switch is assigned a
regulatory model number (RMN) BJNGA-AD0017. This regulatory number should not be confused
with the marketing name HP 5900AF, or product code JG510A.
J
G411A BJNGA-BB0009 HP MSR2003 AC Router
______________________________________________________________________________________
J
G409A BJNGA-BB0008 HP MSR3012 AC Router
______________________________________________________________________________________
J
G406A BJNGA-BB0007 HP MSR3024 AC Router
______________________________________________________________________________________
J
G405A BJNGA-BB0011 HP MSR3044 Router
______________________________________________________________________________________
J
G404A BJNGA-BB0006 HP MSR3064 Router
______________________________________________________________________________________
J
G403A BJNGA-BB0010 HP MSR4060 Router Chassis
______________________________________________________________________________________
J
G402A BJNGA-BB0005 HP MSR4080 Router Chassis
For regulatory identi
f
ication purposes, the products are assigned Regulatory Model
Numbers (RMN). The Regulatory Model Numbers for these products are listed below.
These regulatory numbers should not be confused with the marketing name (HP description)
or product numbers (product code).

i
Contents
Preparing for installation ············································································································································· 1
Safety recommendations ··················································································································································1
Safety symbols ··························································································································································1
General safety recommendations···························································································································1
Electricity safety ························································································································································1
Laser safety································································································································································1
Examining the installation site ·········································································································································1
Temperature and humidity·······································································································································2
Cleanness··································································································································································2
Cooling system ·························································································································································2
ESD prevention ·························································································································································3
EMI·············································································································································································4
Lightning protection··················································································································································4
Rack-mounting···························································································································································4
User-supplied installation tools·········································································································································4
Installation accessories shipped with the router·············································································································5
Checklist before installation ·············································································································································5
Installing the router·························································································································································i
Installation prerequisites ···················································································································································· i
Installation flow ·································································································································································· i
Installing the router···························································································································································iii
Installing an air filter ···············································································································································iii
Mounting the router on a workbench···················································································································· iv
Installing the router in a 19-inch rack ··················································································································· iv
Grounding the router ··············································································································································· x
Installing the MPU-100 ········································································································································· xiii
Installing an SPU···················································································································································· xiv
Installing a CF card··············································································································································· xiv
Installing an interface module······························································································································· xv
Installing a power module ··································································································································· xvii
Connecting the router to the network ·················································································································· xix
Connecting the power cord ································································································································· xxi
Verifying the installation ····································································································································· xxiii
Powering on and configuring the router···················································································································· xxiii
Logging in through the console port·················································································································· xxiii
Powering on the router ······································································································································· xxvi
Configuring basic settings for the router········································································································· xxviii
Replacement procedure·················································································································································i
Replacing a power module··············································································································································· i
Replacing a fan tray ·························································································································································· i
Replacing an SPU ····························································································································································· ii
Replacing an MPU ···························································································································································iii
Replacing a VPM ·····························································································································································iii
Replacing a memory module··········································································································································· v
Replacing an air filter ····················································································································································· vii
Replacing a CF card······················································································································································ viii
Replacing an HMIM ························································································································································ ix
Replacing a MIM ······························································································································································ x

ii
Troubleshooting······························································································································································i
Troubleshooting the power supply system failure··········································································································· i
Troubleshooting fan failures·············································································································································· i
Troubleshooting the configuration system failures ········································································································· ii
No display on the configuration terminal·············································································································· ii
Garbled characters on the configuration terminal································································································ ii
No response from the serial port···························································································································· ii
Troubleshooting user password loss ······························································································································· ii
Symptom···································································································································································· ii
Solution·····································································································································································iii
Troubleshooting interface module, cable, and connection failure··············································································iii
Restoring the factory settings ·········································································································································· iv
Scenario 1································································································································································ iv
Scenario 2································································································································································ iv
Scenario 3································································································································································ iv
Reset button usage guidelines································································································································· v
Appendix A Chassis views and technical specifications ····························································································i
Chassis views ····································································································································································· i
MSR4060··································································································································································· i
MSR4080·································································································································································· ii
Appearance of the MPU··················································································································································iii
Appearance of SPUs························································································································································ iv
SPU-100 ··································································································································································· iv
SPU-200 ··································································································································································· iv
Appearance of power modules······································································································································ iv
AC power module···················································································································································· v
DC power module ···················································································································································· v
PoE power module ·················································································································································· vi
Technical specifications··················································································································································· vi
Appendix B LEDs····························································································································································i
Panel LEDs··········································································································································································· i
Appearance ······························································································································································· i
Description ································································································································································ ii
Power module LEDs·························································································································································· iv
Appearance ····························································································································································· iv
Description ································································································································································ v
Appendix C Slot arrangement ···································································································································· 1

1
Preparing for installation
Safety recommendations
Safety symbols
When reading this document, note the following symbols:
WARNING means an alert that calls attention to important information that if not understood or
followed can result in personal injury.
CAUTION means an alert that calls attention to important information that if not understood or
followed can result in data loss, data corruption, or damage to hardware or software.
General safety recommendations
Keep the chassis and installation tools away from walk areas.
Make sure the ground is dry and flat and anti-slip measures are in place.
Unplug all the external cables (including power cords) before moving the chassis.
Electricity safety
Locate the emergency power-off switch in the room before installation. Shut the power off at once in
case accident occurs. Disconnect the power cord of the router if necessary.
Make sure the router is correctly grounded.
Do not open or close the chassis cover when the router is powered on.
Correctly connect the interface cables of the router.
Use an uninterrupted power supply (UPS).
If there are two power inputs, disconnect the two power inputs to power off the router.
Do not work alone when the router has power.
Always make sure the power has been disconnected during the installation and replacement
procedures.
Laser safety
Do not stare into any fiber port when the router has power. The laser light emitted from the optical
fiber may hurt your eyes.
Install the dust cover if the fiber port is not connected to a fiber connector to prevent damage to the
fiber port.
Examining the installation site
The routers can only be used indoors. To make sure the router operates properly and to prolong its
service lifetime, the installation site must meet the following requirements.

2
Temperature and humidity
You must maintain a proper temperature and humidity in the equipment room.
Lasting high relative humidity tends to cause poor insulation, electricity creepage, mechanical
property change of materials, and corrosion of metal parts.
Lasting low relative humidity is likely to result in loose screws due to washer contraction, and even
ESD, which causes the circuits to fail.
A high temperature is the most undesirable condition, because it accelerates the aging of insulation
materials and significantly lowers reliability and service life of the router.
For the temperature and humidity requirements of the MSR4000 router, see Table 1.
Table 1 Temperature and humidity requirements
Tem
p
erature Humidit
y
0°C to 45°C (32°F to 113°F) 5% to 90% (noncondensing)
Cleanness
Dust buildup on the chassis might result in electrostatic adsorption, which causes poor contact of metal
components and contact points, especially when indoor relative humidity is low. In the worst case,
electrostatic adsorption can cause communication failure.
Table 2 Dust concentration limit in the equipment room
Substance Concentration limit (
p
articles/m3)
Dust particles ≤3 x 104
(No visible dust on desk in three days)
NOTE:
Dust particle diameter ≥5 μm
The equipment room must also meet strict limits on salts, acids, and sulfides to eliminate corrosion and
premature aging of components, as shown in Table 3.
Table 3 Harmful gas limits in the equipment room
Gas Max. (m
g
/m3)
SO20.2
H2S 0.006
NH30.05
Cl20.01
Cooling system
The MSR4000 router adopts left to rear airflow for heat dissipation.

3
Figure 1 Airflow through the MSR4000 chassis
To ensure good ventilation, the following requirements must be met:
Leave at least 10 cm (3.94 in) of clearance for the air inlet and outlet vents.
The installation site has a good cooling system.
ESD prevention
CAUTION:
Check the resistance of the ESD-preventive wrist strap for safety. The resistance readin
g
should be in the
range of 1 to 10 megohm (Mohm) between human body and the ground.
To prevent electrostatic discharge (ESD), follow these guidelines:
Make sure the router and the floor are well grounded.
Take dust-proof measures for the equipment room.
Maintain the humidity and temperature at a proper level.
Always wear an ESD-preventive wrist strap and ESD-preventive cloth when touching a circuit board
or transceiver module.
An MSR4000 router does not supply an ESD-preventive wrist wrap. Prepare an ESD-preventive
wrist wrap yourself.
Place the removed memory module, CF card, or interface module on an antistatic workbench, with
the face upward, or put it into an antistatic bag.
Touch only the edges, instead of electronic components when you observe or move a removed
memory module, CF card, or interface module.

4
To attach an ESD-preventive wrist strap:
1. Wear the wrist strap on your wrist.
2. Lock the wrist strap tight around your wrist to keep good contact with the skin.
3. Insert the ESD-preventive plug into the ESD-preventive socket.
4. Connect the alligator clip to the rack.
EMI
All electromagnetic interference (EMI) sources, from outside or inside of the router and application system,
adversely affect the router in a conduction pattern of capacitance coupling, inductance coupling,
electromagnetic wave radiation, or common impedance (including grounding system) coupling. To
prevent EMI, follow these guidelines:
Take measures against interference from the power grid.
Do not use the router together with the grounding equipment or lightning-prevention equipment of
power equipment, and keep the router far away from them.
Keep the router far away from high-power radio launchers, radars, and equipment with high
frequency or high current.
Use electromagnetic shielding when necessary.
Lightning protection
To better protect the MSR4000 router from lightning, do as follows:
Make sure the grounding cable of the chassis is well grounded.
Make sure the grounding terminal of the AC power receptacle is well grounded.
Install a lightning arrester at the input end of the power supply to enhance the lightning protection
capability of the power supply.
Install a special lightning arrester at the input end of outdoor signal lines (for example, E1/T1 line)
to which interface modules of the router are connected to enhance the lightning protection
capability.
Rack-mounting
Before mounting the router in a standard 19-inch rack, adhere to the following requirements:
The rack is equipped with a good ventilation system.
The rack is sturdy enough to support the router and its accessories.
For heat dissipation and device maintenance, make sure the front and rear of the rack are at least
0.8 m (2.62 ft) away from walls or other devices, and the headroom in the equipment room is no
less than 3 m (9.84 ft).
User-supplied installation tools
Phillips screwdriver: P1-100 mm (3.94 in), P2-150 mm (5.91 in), and P3-250 mm (9.84 in)
Flat-blade screwdriver: P4-75 mm (2.95 in)
Various types of screws
Meters and devices, including hub, configuration terminal, optional modules, and multimeter

5
ESD-preventive gloves, ESD-preventive wrist wrap, and antistatic bag or mat
Installation accessories shipped with the router
Power cord
Console cable
Grounding cable
Mounting brackets
Checklist before installation
Table 4 Checklist before installation
Item Re
q
uirements
Result
Installation site
Ventilation
There is a minimum clearance of 10 cm (3.94 in)
around the inlet and outlet vents for heat
dissipation of the router chassis.
A good ventilation system is available at the
installation site.
Temperature 0°C to 45°C (32°F to 113°F).
Relative humidity 5% to 90% (noncondensing).
Cleanness Dust concentration ≤3 × 104particles/m3.
No visible dust on desk within three days.
ESD prevention
The equipment and floor are well grounded.
The equipment room is dust-proof.
The humidity and temperature are at a proper
level, respectively.
Wear an ESD-preventive wrist strap and uniform
when touching a circuit board.
Place the removed memory module, CF card, or
interface module on an antistatic workbench, with
the face upward, or put it into an antistatic bag.
Touch only the edges, instead of electronic
components when observing or moving a removed
memory module, CF card, or interface module.
EMI prevention
Take effective measures to protect the power
system from the power grid system.
Separate the protection ground of the router from
the grounding device or lightning protection
grounding device as far as possible.
Keep the router far away from radio stations, radar
and high-frequency devices working in high
current.
Use electromagnetic shielding when necessary.

6
Item Re
q
uirements
Result
Lightning
protection
The grounding cable of the chassis is well
grounded.
The grounding terminal of the AC power
receptacle is well grounded.
A port lightning arrester is installed. (Optional.)
A power lightning arrester is installed. (Optional.)
A signal lightning arrester is installed at the input
end of an external signal cable. (Optional.)
Electricity safety
Equip an uninterrupted power supply (UPS).
In case of emergency during operation, switch off
the external power switch.
Workbench The workbench is stable enough.
The workbench is well grounded.
Rack-mounting
requirements
The rack is equipped with a good ventilation
system.
The rack is sturdy enough to support the weight of
the router and installation accessories.
The size of the rack is appropriate for the router.
The front and rear of the rack are at least 0.8 m
(2.62 ft) away from walls or other devices.
Safety
precautions
The router is far away from any moist area and heat source.
The emergency power switch in the equipment room is located.
Tools Installation accessories supplied with the router.
User supplied tools.
Reference Documents shipped with the router.
Online documents.

i
Contents
Installing the router·························································································································································i
Installation prerequisites ···················································································································································· i
Installation flow ·································································································································································· i
Installing the router···························································································································································iii
Installing an air filter ···············································································································································iii
Mounting the router on a workbench···················································································································· iv
Installing the router in a 19-inch rack ··················································································································· iv
Grounding the router ··············································································································································· x
Installing the MPU-100 ········································································································································· xiii
Installing an SPU···················································································································································· xiv
Installing a CF card··············································································································································· xiv
Installing an interface module······························································································································· xv
Installing a power module ··································································································································· xvii
Connecting the router to the network ·················································································································· xix
Connecting the power cord ································································································································· xxi
Verifying the installation ····································································································································· xxiii
Powering on and configuring the router···················································································································· xxiii
Logging in through the console port·················································································································· xxiii
Powering on the router ······································································································································· xxvi
Configuring basic settings for the router········································································································· xxviii

i
Installing the router
W
ARNING!
To avoid injury, do not touch bare wires, terminals, or parts with high-voltage hazard signs.
IMPORTANT:
The barcode on the router chassis contains product information that must be provided to local sales
agent before you return a faulty router for service.
Keep the tamper-proof seal on a mountin
g
screw on the chassis cover intact, and if you want to open the
chassis, contact HP for permission. Otherwise, HP shall not be liable for any consequence.
Installation prerequisites
You have read "Preparing for installation" carefully.
All requirements in "Preparing for installation" are met.
Installation flow
You can install the router on a workbench or on a rack. Select an installation method according to the
installation environment, and follow the installation flowchart shown in Figure 2.

ii
Figure 2 Installation flow
Yes
No
Start
Mount the router to a 19-inch
rack
Ground the router
Install an MPU
Install an SPU
Install an interface module
Connect a power cord
Verify the installation
Power on the router Troubleshoot the router
Power off the routerOperating properly?
End
Mount to a
specific position
Mount the router to a
workbench Mount the router to a rack
Examine the workbench
Install an air filter
Install a power module
Connect interface cables
Install a CF card

iii
Installing the router
Installing an air filter
No air filter is provided with the router. Purchase one yourself.
To install an air filter:
1. Face the left side (side of the inlet vents) of the router.
2. Install the upper and lower guide rails of the air filter to the chassis. See Figure 3.
3. Fasten the fastening screws on the guide rails with a Phillips screwdriver.
Figure 3 Installing the upper and lower guide rails
4. Push the air filter along the slide rails from the rear side of the chassis to the front.
5. Fasten the captive screws on the air filter.
Figure 4 Pushing the air filter along the guide rails

iv
Mounting the router on a workbench
IMPORTANT:
Ensure good ventilation and 10 cm (3.94 in) of clearance around the chassis for heat dissipation.
Avoid placing heavy objects on the router.
To mount the router on a workbench:
1. Make sure the workbench is clean, stable, and properly grounded.
2. Place the router on the workbench with the upside up.
Figure 5 Mounting the router on a workbench
Installing the router in a 19-inch rack
Mounting brackets
The mounting brackets vary with router models, as shown in Figure 6.
Figure 6 MSR4060 mounting brackets

v
Figure 7 MSR4080 mounting brackets
Installing the router to the rack
CAUTION:
The mountin
g
brackets and rack shelf can support only the wei
g
ht of the router. Do not place any objec
t
on the router to avoid device damage.
To install the router to the rack:
1. Use a front mounting bracket to mark the positions of cage nuts, making sure they are at the same
level.
2. Insert one edge of a cage nut into the hole. Use a flat-blade screwdriver to compress the other edge
of the cage nut, and then push the cage nut fully into the hole.
3. Install other cage nuts to all the marked positions on the rack posts.

vi
Figure 8 Installing a cage nut
4. Install a rack shelf at the position where the cage nuts are installed.
1
2

vii
Figure 9 Installing a rack shelf
5. Attach the front mounting brackets to the chassis and fasten the screws clockwise.

viii
Figure 10 Attaching the front mounting brackets to the MSR4060

ix
Figure 11 Attaching the front mounting brackets to the MSR4080
6. Place the router on the rack shelf, and secure the chassis by attaching the front mounting brackets
with proper pan head screws to the rack.
The specifications of pan head screws must satisfy the installation requirements, and rustproof
treatment has been made to their surfaces.
Figure 12 shows installing an MSR4060 router to the rack. Install other MSR4000 routers in the
same way.

x
Figure 12 Mounting the router to the rack
Grounding the router
W
ARNING!
Correctly connecting the router grounding cable is crucial to lightning protection and EMI protection.
IMPORTANT:
The resistance reading should be smaller than 5 ohms between the chassis and the ground.
Grounding the router through the grounding terminal on the rack
IMPORTANT:
Make sure the rack is properly grounded before grounding the router.
To connect the grounding cable:
1. Remove the two grounding screws from the rear panel of the chassis.
2. Attach the grounding screws to the ring terminal of the grounding cable.
This manual suits for next models
16
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