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HPC Blitz 1200CMB User manual

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Blitz™
No. 1200CMB
Code Milling Key Machine
©2013 HPC, Inc., Schiller Park, Illinois • 60176 • U.S.A. • www.hpcworld.com
040913 36CMB_000_PR
Exploded View
&
Parts List Inside
Blitz™
No. 1200CMB 1
INTRODUCTION
Congratulations on your purchase of the "Standard of the Industry" HPC Blitz™Machine. From its introduction in
the 1970's, it revolutionized the locksmith industry. The Blitz™simplified the code cutting process, and its innovative
design earned it 3 U.S. patents. It is the best selling code machine and has become an integral part of virtually every
locksmith business.
The Blitz™is very easy to use and extremely versatile. It cuts by actual manufacturer's depths and spaces. There is no
need to convert to micrometer readings. With its rotating cutter head, the Blitz™can cut high-security angle keys such
as Medeco®(including Biaxial™)
This machine cuts accurate keys by code quickly and easily. The ease of changing from one manufacturerʼs
specifications to anotherʼs is so simple, it is unparalleled. Even radically different changes can be set up in 10 to 30
seconds without wasting any key blanks.
This dramatic code cutting advancement is made possible through the use of code cards, which are inserted in the
code machine. These cards have depth and space indicators, plus all the pertinent information such as cutter, jaw, code
series, blanks and any special information you may need. Quite often, just replacing a code card is all that is required
when making a change. Depth and space adjustments are never required in changing from one manufacturer to
another. The Blitz™Code Machine is a must for those who create master key systems or do code work.
A fully illustrated, step-by-step set of instructions is contained in the following pages. Please, be sure to spend some
time reading and understanding all the steps thoroughly - so that NONE of the unique capabilities of this unusual
machine is overlooked.
You will find, that cutting keys to dimensions more exact than the lock manufacturerʼs themselves produce is
accomplished with extraordinary ease - on this machine!
PLEASE NOTE:
• This manual is for all motorized 1200 series code machines. These include all models of the
1200CMB (ACDC, 240V etc.)
• All usage, adjustment and maintenance functions are the same on all models.
• All pictures shown are of model 1200CMB.
*Medeco®is a registered trademark of Medeco Security Locks, Inc.
Blitz™
No. 1200CMB
22
PRODUCT PACKAGING CHECKLIST
ACCESSORIES INCLUDED
*NOT included with 1200B series machines
OPTIONAL ACCESSORIES:
Carrying Case Storage Panel HPC Software Tip Gauges Key Decoder
(1200 CASE) (CARD-BP) (HT-125, HT-625, HT-SD, RT-SD) (HKD-75)
Medeco®Jaw
(MJ-1) Medeco
KeyMark®Jaws
(MJ-2)
Medeco®3
Freedom Jaws
(MJ-3)
Schlage
PRIMUS® Jaw
(SPJ-1)
GM 10-Cut/
Ford 8-Cut Jaw
(GMFJ-1)
Automotive
Super Jaw
(ASJ-1200)
Kaba Peaks Jaw
(KPJ-1)
HPC Cutters
Blitz™Tibbe Key
Adapter Kit
(TIBBE-CMB)
Blitz™Tubular Key
Adapter Kit
(TKA-CMB)
Calibration Kit
(CMB-CK) Quick Nut
(QN-100B)
Additional Accessories
included with Extreme Blitz™
DECK-25 Code Cards
CW-47MC Cutter
TKA-CMB Tubular Adapter Kit
CMB-CK Calibration Kit
Code Card Deck*
(DECK-150)*
Key Gauging Shim
(KBPS-1)
Cutter Shaft Wrench
(WRENCH-1)
Cutter Nut Wrench
(WRENCH-3)
Red Tip Gauge
(CM-1054MA) Horseshoe Tip Gauge
(CM-1054R)
Large Cylinders*
(installed on machine*)
(CW-14MC*)
Binder with
Storage Panels*
(CARD-B*)
Automotive &
Small Cylinders*
(CW-1011*)
Allen Wrench 5/64"
(WRENCH-2)
Blitz™
No. 1200CMB 33
Index
sectIon sectIon number Page
CodeCards........................................ 1.0...............5
Cutters........................................... 2.0...............9
ChangingCutters....................................................14
GaugingandHoldingKeys........................... 3.0..............17
KeyGauges.................................. ...............18
Standard Cylinder Key, Jaw A . . . . . . . . . . . . . . . . . . 3.1. . . . . . . . . . . . . .20
Standard Cylinder Key, Jaw B. . . . . . . . . . . . . . . . . . 3.2 . . . . . . . . . . . . . 22
Red Full Short Tip Stop. . . . . . . . . . . . . . . . . . . . . . . 3.3 . . . . . . . . . . . . . 2 4
Red Middle Short Tip Stop. . . . . . . . . . . . . . . . . . . . . 3.4. . . . . . . . . . . . . . 26
Black Horseshoe Tip Stop . . . . . . . . . . . . . . . . . . . . . 3.5. . . . . . . . . . . . . . 28
Medeco® Standard Commercial. . . . . . . . . . . . . . . . . .3.6. . . . . . . . . . . . . . 30
Black Horseshoe, Full End Tip Stop. . . . . . . . . . . . . . 3.7. . . . . . . . . . . . . . 32
Depth and Space Crank Controls . . . . . . . . . . . . . . . . . . . . . . 4.0. . . . . . . . . . . . . . 35
CuttingtheKey.................................... 5.0..............39
AngleCutKeys.................................... 6.0..............55
UseofSwivelCutterHead ......................................66
Re-calibration of Depth .............................. 7.0..............73
CuttingTooHighorLow .......................................76
Re-calibration of Space .............................. 8.0..............77
Cutting Too Close or Too Far from the Tip. . . . . . . . . . . . . . . . . . . . . . . . . . 79
Cutting Too Far or Too Close to the Shoulder . . . . . . . . . . . . . . . . . . . . . . . 90
Preventive Maintenance, Lubrication,
Repairs and Guarantee............................... 9.0.............101
Exploded Views ................................... 10.0.............105
Blitz™
No. 1200CMB
4
4
CM-1096B (brush guard)
CM-1080MA (motor)
CM-1014B (belt guard)
CM-1043 (pivot pin)
CM-1053X (cutter head assembly)
EGN-1 (Easy Grip Wing Nut)
CM-1012 (HPC lens)
CM-1056MA (key vise)
CM-1055MA (key vise base)
CM-1041 (eccentric shaft)
CM-1044X (lateral crank assy.)
CM-1034 (pivot arm shaft)
CM-1054MA (tip gauge)
CM-1045 (depth crank bearing)
CM-1026X (depth crank assy.)
CMB-FG
(Shoulder Gauge Assembly)
CM-1042 (angle index pin)
CM-1083MA (motor belt)
TYX-3 (Softie™brush)
9150-29 (brush nut)
CM-1060B (motor pulley)
CM-1039MA
(cutter shaft nut)
CM-1099MA
(toggle switch)
Cutter
(wide selection available)
PARTS DESIGNATION CHART FOR THE
1200CMB CODE MACHINE
1200C-SGS
(Shoulder Gauge Safety Switch)
EFLIP-1200 (Easy Flip)
Blitz™
No. 1200CMB 55
1.0
code cards
Blitz™
No. 1200CMB
6
1.1 CODE CARDS
The Code Cards include all key cutting information.
Space Increments
Gauge Point
Applicable Code Series
Applicable Key Blanks
Important Notes
Key Placement
Depth Increments
Depth and Space
Dimensions
in Inches and
Millimeters
Jaw to use Cutter to use
Blitz™
No. 1200CMB 7
STORAGE - When not in use, the Code Cards should always be returned to the slotted
panels within the easel type “stand up” notebook and stored away from direct sunlight or
extreme heat. The cards are inserted sideways with the notch to the right, so that the card
number and manufacturer’s name shows. Additional storage panels may be ordered through
your HPC Distributor.
Blitz™
No. 1200CMB
8
Visit us at
www.hpcworld.com
Blitz™
No. 1200CMB 9
2.0
cutters