HSGM Styro-Cut 230 Instruction Manual

HSGM
STYROFOAM-CUTTERS
HSGM GmbH
Telefon: [phone]
In der Rehbach 13
Telefax: [phone]
D-65396 Walluf E-Mail: inf[email protected]
http://www.hsgm.com
Profile-Section-Adapter type P-A, to cut individual grooves into styrofoam.
Up to a groove width of 120 mm.
Picture shows tool HSGM Styro-Cut 230 with Profile-Section-Adapter type P-A.
Datasheet / Manual
Type HSGM Styro-Cut 230
The powerful performance professional tool for the Building Trade
With electronic power control,
for an optimal adjustment of the blade temperature.
For board thicknesses up to 230mm (9.1”) and for specialty cuts.
Technical Description:
Heats up in only 10 seconds
Supply voltage: 230V-50 Hz
Power input: max. 230 Watt
Optimal level of efficiency
LED-power indicator
Protective insulation
Mains cord 3m
Blade temperature 500°C (930°F) max.
Eliminates styrofoam dust
Low Weight: 0,6 kg, 1,5 kg incl. plastic case
Practicable blades:
Basic Kit:
1 HSGM STYRO-CUT 230
2 Blades (1x DSS-220 for boards up to 200 mm
and 1x DSS-250 for boards up to 230mm)
1 Brass brush
1
Screwdriver
Type CN-14, curved
For 14 mm grooves
Type CN-20 curved
For 20 mm grooves
Type CN-26 curved
For 26 mm grooves
Type CR-20 curved
For 20 mm grooves
With depth guide
Type CS-20 curved
For 20 mm grooves
With depth guide
Connector socket cutter
Typ D68-61
For cutting holes Ø 68 mm
Type C-100
For boards
up to 100 mm (4’’)
Type C-140
For boards
up to 140 mm (5.5’’)
Type C-160
For boards
up to 160 mm (6.3’’)
Type C-180
For boards
up to 180 mm (7.1’’)
Type C-200
For boards
up to 200 mm (7.9’’)
Type C-230
For boards
up to 230 mm (9.1’’)
Type DSS-200
For boards
up to 180 mm (7.1’’)
Type DSS-250
For boards
up to 230 mm (9.1’’)
Type DSS-220
For boards
up to 200 mm (7.9’’)

HSGM
STYROFOAM-CUTTERS
HSGM GmbH
Telefon: [phone]
In der Rehbach 13
Telefax: [phone]
D-65396 Walluf E-Mail: inf[email protected]
http://www.hsgm.com
General information
These Operating Instructions belong to this product.
They contain important information about commissioning and operation.
Important information for your safety are specially marked.
Explanation of symbols
To prevent accidents and damage to the device, it is essential to heed these signs.
Please also observe this if passing the product on to others.
For this reason, please keep the Operating Instructions for further reference!
Prescribed use
This device is exclusively for the cutting of polystyrene and hard foam, particularly those type boards used for
facades, roof insulation or cellar insulation.
Safety instructions
Do not operate the product in unfavourable ambient conditions.
Unfavourable ambient conditions are:
Moisture or too high air humidity,
Dust and flammable gases, fumes or solvents,
Strong vibrations.
Always unplug the unit when not used.
When working in rooms, the vapours that arise on the cutting blade during cutting must be removed
directly using an extractor fan. Or only work in well-ventilated rooms.
PVC and PVC-coated materials may not be processed due to the harmful vapours arising during
cutting.
Pay attention to the risk of burns when using the machine!
The cutting blades can reach temperatures of approx. 500° Celsius. Do not touch the cutting blades
once you have switched the machine on. Do not lean the device against objects before the cutting
blade has cooled down completely.
Danger! Danger to life due to electric shock!
A fatal electrical shock can result if water gets into the housing.
Keep the machine away from water.
If water does get in, pull the plug out immediately and do not continue to use the machine.
Warning about dangerous voltage!
Warning about a hot surface!
Warnings and Precautions!
Please read these Operating Instructions carefully and keep them for later use!

HSGM
STYROFOAM-CUTTERS
HSGM GmbH
Telefon: [phone]
In der Rehbach 13
Telefax: [phone]
D-65396 Walluf E-Mail: inf[email protected]
http://www.hsgm.com
The unauthorized conversion and/or modification of the product is inadmissible because of safety and approval reasons
(CE).
Make sure that the power cord does not come into contact with heat, oil or sharp edges during operation of the
machine. Damaged power cords can cause fires, short circuiting and electric shocks.
The connection cable is to be replaced only by the manufacturer or his servicing agent who have a special tool
available.
Machines powered by mains voltage do not belong in the hands of children.
Please exercise special caution when children are present.
The structure of the Cutter complies with the safety class II. Make sure that the insulation of the housing is neither
damaged nor destroyed.
Operation
1. Loosen clamping screws at the head of the unit.
2. Select a blade based on the board thickness, so all the blade heat is used in the board.
3. Insert blade into clamp openings.
4. The 4 clamping screws should be tested for tightness with the screwdriver (included). Always check for good
contact.
5. Check voltage requirements on the model identification label before plugging unit into power socket.
6. The unit is activated by depressing the trigger. After a heating time of 10 seconds, the operating temperature is
reached.
7. You can adjust the power of the device with the power-adjustable knob.
Counterclockwise (=left turn) = less power
Clockwise (=right turn) = more power
Full power: LED permanently “red”. Reduction in power: LED darker. Overload: LED off.
Note: An excessive power setting will result in overheating of the blade.
Please adjust just as much power as needed, so you can cut easily. The blade must not glow.
This should be tested with a rest of a styrofoam board.
8. Guide the blade steadily through the board without any particular pressure. DO NOT FORCE.
The cutting speed depends on the thickness of the board.
9. The blade can be cleaned while still warm with a brass brush.
Please note
For the use of blades with different diameters of the connector pins (C-100, CN-14, CN-20, CN-26, CR-20, CS-20), the
device is equipped with a universal clamp connector. One of the clamps has two different slot diameters. The clamping
piece can be easily unscrewed and rotated for a perfect clamping of the different cutting blades.
Power indicator
Different diameters of the
connector pins.
Two different slot diameter.
Power-
adjustable

HSGM
STYROFOAM-CUTTERS
HSGM GmbH
Telefon: [phone]
In der Rehbach 13
Telefax: [phone]
D-65396 Walluf E-Mail: inf[email protected]
http://www.hsgm.com
Do not hold the unit in "ON" position continuously to prevent abnormal high blade temperature.
Allow the blade to cool down during operation.
The indication "intermittent operation 12s/48s" means the following. The tool is not dimensioned for
continuous operation but rather for intermittent (short time) operation.
Disposal
The device itself must not be disposed in household refuse! An unusable device must be returned to the
supplier, the manufacturer or an official disposal body/institution equipped for this purpose.
Guarantee
HSGM GmbH warrant this appliance (with exception of the blade) for a period of 1 years commencing with the date of
sale. The guarantee is given against defects in material and workmanship. It is voided by improper operation,
disassembly, repair or alteration by owner or unauthorized third parties.
Declaration of Conformity
This device fulfil the requirements of the EU-Directives
2014/30/EU „EMC-Directive“
2014/35/EU „Low Voltage Directive“
2011/65/EC „RoHS-Directive”
Therefore this device is marked with the CE-Mark.