HSS Hire OG 655 Troubleshooting guide

110V Portable
Generator
Petrol driven, 110V portable generator,
Ideal for powering small
on site tools up to 2000W
Code 41112
110V Portable
Generator
Operating & Safety Guide 655
Operating & Safety Guide 655
655/01
655/01
©HSS Hire Service Group Ltd 2011 No. 655/01
Group Office: 25 Willow Lane, Mitcham, Surrey CR4 4TS
Web Site: http://www.hss.com
…any comments?
If you have any suggestions to enable us to improve the
information within this guide please e-mail your comments or
write to the Safety Guide Manager at the address below
e-mail: [email protected]
... have you been trained
The law requires that personnel using this type of equipment in
the workplace must be competent and qualified to do so. Training
is available at HSS Training Solutions
0845 766 7799
Never push the equipment beyond its design limits. If it
will not do what you want with reasonable ease and speed,
assume you have the wrong equipment for the job. Contact
your local HSS Hire for advice.
Keep the equipment clean - you will find this less of a
chore if you clean it regularly, rather than wait until the end
of the hire period.
When not in use, store the equipment somewhere
clean, dry and safe from thieves.
Keep the engine upright at all times. If it should become
tipped over, mop up oil and fuel spillage’s and contact your
EQUIPMENT CARE
FINISHING OFF
Switch OFF all equipment powered by the generator.
Set the engine’s ON/OFF switch to OFF and wait for the
engine to stop. Allow generator to cool down.
Finally, disconnect all leads ready for return to your local
HSS Hire.
If the engine stops or the Oil Alert
indicator (red) comes on when you pull the
starter grip, check the engine oil level
before troubleshooting in other areas.
BEFORE OPERATION
Before beginning operation check the oil level. A low oil
level will cause the Oil Alert system to shut down the
engine. Make sure you have enough fuel for your work.
Starting with a full tank will help to eliminate or reduce
operating interruptions for refueling.
Once oil level and fuel is checked place the generator on a
level surface and make sure the engine switch is in the OFF
position.
BASIC TECHNIQUES
STARTING THE ENGINE
To prevent a possible fire, keep the generator at least 3
feet (1 meter) away from building walls and other
equipment during operation. Do not place flammable
objects close to the engine.
Make sure that all appliances connected to the generator
are turned off. The generator may be hard to start if a load
is connected.
Turn the fuel tank cap vent lever to the ON
position.
Make sure the Eco Throttle
Switch is in the OFF position,
or more time will be required for warm-up.
To start a cold engine, move the choke
lever to the CLOSED position. To restart a
warm engine, leave the choke lever in
the OPEN position.
Turn the engine switch to the ON position.
Pull the starter grip lightly until you feel
resistance, then pull briskly.
Notice: Do not allow the starter grip to
snap back against the generator. Return
it gently to prevent damage to the
starter.
If the choke lever was moved to the
CLOSED position to start the engine,
gradually move it to the OPEN position as
the engine warms up.
If you wish to use the Eco Throttle system,
turn on the Eco Throttle after the engine
has warmed up for 2 or 3 minutes.
STOPPING THE ENGINE
To stop the engine in an emergency, simply turn the engine
switch to the OFF position.
Under normal conditions turn off or
disconnect all appliances connected to the
generator.
Turn the generator’s engine
off and allow it to cool. Then turn the fuel tank
cap vent lever to the OFF position.
AC OPERATION
Before connecting an appliance to the generator, make
sure that it is in good working order and that its
electrical rating does not exceed that of the receptacle.
Most motorized appliances require more than their
electrical rating for startup. When an electric motor is
started, the overload indicator (red) may come on. This is
normal if the overload indicator (red) goes off within 4
seconds. If the overload indicator (red) stays on, contact
HSS Hire.
Start the engine and make sure the output indicator (green)
comes on.
Plug an appliance into the 110V Yellow
Socket then turn on the appliance.
If the generator is overloaded, or if there is
a short circuit in a connected appliance, the
overload indicator (red) will go ON. The overload indicator
(red) will stay ON, and after about four seconds, current to
the connected appliance(s) will shut off, and the output
indicator (green) will go OFF. Stop the engine and
investigate the problem.
Determine if the cause is a short circuit in a connected
appliance or an overload. Correct the problem and restart
the generator.
AC APPLICATIONS
Before connecting an appliance or power cord to the
generator make sure that it is in good working order. A
faulty appliance or power cord can create a potential for
electrical shock.
If an appliance begins to operate abnormally, becomes
sluggish, or stops suddenly, turn it off immediately.
Disconnect the appliance, and determine whether the
problem is the appliance or the rated load capacity of the
generator has been exceeded.
Make sure that the combined electrical rating of the tools or
appliances do not exceed that of the generator. Never
exceed the maximum power rating of the generator.
Power levels between rated and maximum may be used for
no more than 30 minutes.
Note: Substantial overloading will open the circuit
protector. Exceeding the time limit for maximum
power operation or slightly overloading the generator
may not switch the circuit protector OFF, but will
shorten the service life of the generator.
Oil Alert Indicator local HSS Hire for advice.
Regularly check the fuel level and top up as necessary
with unleaded petrol.
Regularly check the oil level - when the engine is cold and
on level ground. Where appropriate, open the side panel to
gain access to the engine compartment. Withdraw the
dipstick, wipe it clean, then replace it, remove it a second
time and verify that the oil level is between the min and
max lines, top up as necessary. Suitable oils are available
on sale or return from your local HSS Hire.
OIL ALERT
All HSS generators switch off automatically if the
engine oil level falls below a safe level a warning
light will flicker if you try to re start. If this happens,
simply leave the engine to cool and top up the oil
level before attempting to re start.

For advice on the safety and suitability of this equipment
contact your local HSS Hire.
There is a serious risk of personal injury if you do not
follow all instructions laid down in this guide.
The hirer has a responsibility to ensure that all
necessary risk assessments have been completed prior
to the use of this equipment.
This equipment should only be used by an operator
who has been deemed competent to do so by his/her
employer.
This equipment should be used by an able bodied,
competent adult who has read and understood these
instructions. Anyone with either a temporary or permanent
disability, should seek expert advice before using it.
Keep children, animals and bystanders away from the
work area. Cordon off a NO GO area using cones and
either barriers or tape, available for hire from your local
HSS Hire.
Never use this equipment if you are ill, feeling tired,
or under the influence of alcohol or drugs.
Wear practical, protective clothing, gloves and
footwear. Avoid loose garments and jewellery that
could catch in moving parts, tie back long hair.
This equipment generates potentially harmful noise
levels. To comply with health and safety at work
regulations, ear defenders must be worn by everyone in the
vicinity.
Ensure the work area is well lit and ventilated, if in doubt,
ask about lighting and ventilation equipment at your local HSS
Hire.
Do not work near flammable gases or liquids, petrol or paint
thinner fumes for example. Keep combustible materials at a
safe distance - at least 1m.
Make sure you know how to switch this machine off before
you switch it on in case you get into difficulty.
Never operate petrol engines indoors or in a confined
space (i.e. inside a garage, house, or near open windows or
doors). The gases produced by this equipment can cause loss
of consciousness and may lead to death.
Always switch the engine off and wait for moving parts to
come to rest before making adjustments to it.
Some parts of the generator get very hot, so switch off the
machine and allow to cool down before touching it.
Hot parts become hot enough to ignite some materials, so
Keep the generator at least 1 meter away from buildings and
GENERAL SAFETY
IDENTIFIER
other equipment during operation.
Make sure everyone is warned of what you are doing.
Check the condition of the equipment before use.
If it shows signs of damage or excessive wear, don't try to
repair, return it to your local HSS Hire.
ELECTRICAL SAFETY
FUEL SAFETY
Never refuel while the engine is hot or running.
Never smoke or allow naked lights into the area
while refuelling.
Never inhale fuel vapour.
Always mop up any spillage as quickly as possible,
and change your clothes if you get fuel on yourself.
Always store fuel in a purpose-made sealed
container, in a cool, safe place well away from the
work area.
The choke is used to provide
proper starting mixture when
the engine is cold. It can be
opened and closed by operating
the choke lever manually.
Move the choke lever to the
CLOSED position to enrich the mixture for cold starting.
The Eco Throttle system automatically reduces engine
speed when loads are turned off or disconnected. When
appliances are turned on or reconnected, the engine
returns to the proper speed to power the electrical load.
If high electrical loads are connected
simultaneously, turn the throttle switch
to the OFF position to reduce voltage
changes.
When the Eco Throttle is switched on,
the fuel consumption is minimized and
further reduce noise levels when less than a full load is
applied to the generator.
The AC circuit protector will automatically switch OFF if
there is a short circuit or a significant overload of the
generator at the 16A receptacle.
If the circuit protector switches
OFF automatically, check that the
appliance is working properly and
does not exceed the rated load
capacity of the circuit before
resetting the circuit protector ON.
The generator ground terminal is
connected to the frame of the generator,
the metal non-current-carrying parts of
the generator, and the ground terminals
of each receptacle.
Before using the ground terminal,
consult a qualified electrician,
electrical inspector, or local agency having jurisdiction for
local codes or ordinances that apply to the intended use of
the generator.
The output indicator (green) is
illuminated when the generator is
operating normally. It indicates that the
generator is producing electrical power at
the receptacles.
If the generator is overloaded (in excess of
2000W), or if there is a short circuit in a
connected appliance, the overload
indicator (red) will come ON. The overload
indicator will stay ON, and after about four
seconds, current to the connected
appliance(s) will shut off, and the output
indicator (green) will go OFF. However, the engine will
continue to run.
The Oil Alert system is designed to prevent engine damage
caused by an insufficient amount of oil in the crankcase.
Before the oil level in the crankcase can fall below a safe
limit, the Oil Alert indicator (red) comes on and the Oil Alert
system automatically will stop the engine (the engine
switch will remain in the ON position).
The generator produces enough electric power to cause
a serious shock or electrocution if misused.
Keep the generator and other electrical equipment dry
at all times, providing it with adequate shelter from the
weather. Operating in wet or very damp conditions can be
dangerous.
If powering equipment that requires an earth, have a
qualified electrician connect the generator’s earth
terminal to an earthing point.
Always turn off all electrical switches before making or
breaking connections or servicing equipment powered by
the generator.
And always turn off the generator’s engine when not in
use and before servicing the engine itself.
Choke
lever Fuel Tank Cap Vent Lever
Fuel Tank
Cap
Starter
Grip
Engine Switch
Parallel
Operation
Outlets
Eco Throttle Switch
Oil Alert Indicator
Overload Indicator
Output Indicator
110V Yellow
Socket
Ground Terminal AC Circuit Protector
Muffler
OFF
ON
SAFETY CUT-OUTS
All HSS generators have circuit breakers that cut OFF
the power if the electrics become overloaded (due to
a fault in the generator or the equipment being
powered by it). If a circuit breaker trips, unplug
everything, then reset the switch to restore the
power.
Never start or stop the generator‘on load’. Always switch
OFF and unplug all equipment powered by it.
Keep power supply cables and leads out of harm’s way.
Never trail them through water, over sharp edges or where
they could trip someone.
GETTING STARTED
110V Portable Generator 1600W (2000W intermitant) is
designed for use with electrical equipment that has
suitable power requirements.
Never use the 110V Portable Generator 1600W until you
have fully read and understood this User Guide and the
machine has been properly set up using the information
it contains.
CONTROLS
The engine switch controls the ignition
system and the fuel valve. Moving the
engine switch to OFF position, stops the
engine and closes the fuel valve.
Switching to ON opens the fuel valve
and allows the engine to be started.
Pulling the starter grip operates the
recoil starter to crank the engine.
The vent lever must be in the ON
position for the engine to run.
When the engine is not in use, leave the
vent lever in
the OFF position to reduce the
possibility of fuel leakage. Allow
the engine to cool well before
turning the vent lever to the OFF
position.
Overload Indicator
Output Indicator