Htc Sonata User manual

HTC Confidential

HTC confidential

Service Manual

for Sonata

HTC Proprietary

Confidential Treatment Requested

Rev. A1

OCT 14, 2004

HTC Corp.

Engineering Mobility

HTC Confidential

HTC confidential

TITLE: Service Manual for Sonata

REV.

NO. DATE CONTENTS DEP. REVISED APP

´

D STGE.PER.

A01 10/5 First reversion TSC

A1 10/14 TSC

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Table of contents

Chapter 1 - Introduction

1.1 History

Chapter 2 - Product Specifications

Chapter 3 -ServicingTools

Chapter 4 - Assembling and Disassembling 9

4.1Disassembling

4.2Assembling 17

4.3MBPre-Assembling 23

4.4LCDPre-Assembling 25

Chapter 5 - Diagnostic Programs 26

5.1ListofTestItems(DiagnosticsinSDcard)

5.2 Test Procedure

5.3TestResult

Chapter 6 - Leakage current Measurement on MB 30

6.1 Leakage current measurement with Fixture

6.2BatteryCapacityTest

Chapter 7 - Software Upgrade procedure 36

7.1 Software upgrade 36

7.2 Smartphone Reset 42

7.4SoftwareBackuptoSDcard 43

Chapter 8 - RF Antenna test spec andf criteria 44

8.1 Antenna Test Specification

8.2 Antenna Test Criteria

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Chapter 9 -InspectionCriteria 47

9.1Definition

9.2InspectionArea

9.3Criteria

Chapter 10 - Trouble Shooting 48

Chapter 11 - Labeling Plan 55

Chapter 12 -Sparepartslist 56

12.1Sparepartslistforrepair

12.2AccessorySparepartslist

12.3Boardlevelpartslist

Chapter 13 -BoardLevelRepair 58

13.1 Components to be Replaced

13.2 Problem Identification &Troubleshooting

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Chapter 1 - Introduction

This manual provides the technical information to support the service activities of Sonata. It

contains highly confidential information, so any or all of this document should not be revealed to

any third party.

1.1 History

Reversion Update item Pages effected

A01 First release N/A

A1 Revise for MB pre-assembly & Diagnostic

selection. P23 & p26

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Chapter 2 - Product Specifications

Function Specification

Platform zMicrosoft Smart Phone 2003

Dimensions z107.54 (L) x 46.2 (W) x 17.5 (T) mm

Weight z100g with battery

CPU zTI OMAP 730

Memory zSDRAM：32MB

zFlash ROM：64MB

GSM Function zTri-band 900/1800/1900

zGPRS, Class B

zMulti-slot class 10

Display z2.2 inch, 176x220 dots resolution

z64K colors TFT Transflective LCD

zDot Pitch：66um x 198 um

zLED back Light

Keyboard/Button zOne Power Button (On the Top)

zOne Numeric Dialing Keypad(12 buttons)

zTwo soft key button

zOne Home/connection quick list button

zOne Back button

zSend/Phone button

zEnd Phone button

zOne 5- way navigation keypad

zOne Camera Capture button

zVolume up button (Long Press as voice record)

zVolume down button(long press as Voice command/Dial.

Interface z3.0 V SIM Card.

zOne mini-USB connector (Slave USB, Power IN)

zOne Infrared IrDA SIR.

zOne Mini SD memory card slot

zOne external antenna connector.

Power zRechargeable battery, Li-Ion 1050 mAH

zTalk：3.5 ~ 4 hours

zStandby：140 hours

zAC Adapter:

- AC input rating：100 ~ 240 VAC, 50/60 HZ.

-DC Output rating：5VDC,1 A.

zAmbient Light Sensor for LED power consumption

Device to device

connectivity zBluetooth

zInfrared IrDA SIR

zUSB mini-B plug and receptacle

CMOS Camera zColor

zResolution: VGA

zMin 5 Lux

zPreview Mirror

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Notification zOne Bi-color LED (Green and Red) for GSM STANDBY, GSM standby,

GSM network status, Event Notification, Power charging status.

zOne Blue LED for Bluetooth connectivity status.

zVibration for notification and Incoming call.

zNotification by LED, Sound, Message, Vibration Motor.

Accessories zBundle:

¾AC adapter w/ DC_In mini USB plug

¾USB Sync cable

¾Stereo wired headset with Microphone

¾Standard Battery

¾User Manual, Quick Start Guide, Sync. Software CD

zOption

¾Car Adapter

¾Traveler Charger with back up battery charging slot

¾Car kit with Car Stereo Mute function

¾Carrying case

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Chapter 3 - Servicing Tools

This chapter provides information for the servicing tools for Sonata.

List of Servicing Tools

No. Item Use Remark

1 Disassembly tools Plastic stick for dismantle the unit

Cleaning wipers

Philips Screw driver

Protective Film

Tweezers

Air Gun

Clean Bench (Mandatory)

2 Mini USB cable For Synchronization Test

3 Mini SD Memory Card For SD card test

4 Headset For Hand free / Recording test

5 AC Adapter with DC In mini

USB plug Power supply to Sonata

6 Diagnostic Test Program Test Program for Functional Test

7 Software Upgrade tools For software version upgrade or re-flash

8 Label Printer & Scanner For Printing & Scanning regulation label when

housing or M/B is changed.

9 Battery Test Jig For Main Battery judgement

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Chapter 4 - Assembling and Disassembling

4.1 Disassembling Tools needed for Assembling and Disassembling

the Smart Phone

1. Glove & Lens Cleaning Tissue.

2. Plastic type tweezer.

3. Philip Screw Driver #0.

4. Philip Screw Driver type T5

5. Special Made Plastic Stick

Front side

Remove antenna rubber, battery cover, battery

from unit

Release the antenna radiator by insert in the

plastic stick into the gap between antenna and

frame (housing)

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The same method applied to the left side

Release the antenna

Unfasten 6 screws located on the back side

Insert in plastic stick into the gap between

upper cover and housing to release three

hooks which fix them.

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The same method to release hooks on other

side.

Release the camera FPC before removing the

frame.

Separate the Upper cover from frame housing

1. Vibrator could be removed from housing.

2. To remove the speaker, release three

screws which fix the sound box cover

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Three screws fix the sound box

Speaker could be released after removing the

sound box cover.

To remove Camera, the camera lens should be

removed in advance, then use soft tool such as

stylus to push out the camera.

Caution: Please do not pull out the Camera

from its FPC side

CMOS camera

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Frame housing

Release the Switch board FPC

Release 6 hooks which hold the MB with upper

cover, starting from left side .

Remove the MB together with the LCD, pay

attention to the hooks.

Then take out the MB and LCD

Please use protector to protect the LCD screen

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1. Unfasten 4 screws located on metal support

of keypad.

Also 2 screws on the center

Take out the switch board

Switch board and keycap.

To remove keycap, just release it .

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To disassembly receiver

Slightly release it from its lower left part.

Push out the functional keypad and Numeric

keypad from front side

Take out and put on safe place.

Upper cover

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MB and LCD

Release its two tape on LCD ‘s rear side.

To release the LCD, unlock the connector

cover.

Main Board

LCD

Now the disassembly process is DONE

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4.2 Assembly Process

Assembly vibrator into its place on rear cover.

Assemble Receiver into its place, notice the

two pins should not bent on assembly

process.

Notice: Receiver coming as spare part already

has double side tape on it, you could remove

the top layer and stick it on front panel.

Assemble functional keypad on upper cover

(bezel)

There is light cover on the functional keypad

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Notice:

1.Prevent the light cover from being folded

when applying switch board into bezel.

2.Prevent the navigation keycap from scratch

during assemble to bezel (refer description

below)

Push this part inward first during assembly to

prevent scratch on the cap

Upper part assembly is done

LCD assembly.

Insert the LCD into MB connector which refer

to second white guide line

Remark: Make sure the LCD is installed

properly.

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Please be noticed that the Black part on FPC

cable should in line with the second white line

on MB

Place the LCD as shown on figure

Assemble the MB AND LCD INTO UPPER

cover (Bezel)

Please notice NOT to bent the Receiver pins

during MB installation.

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Make sure the LCD & MB is inserted properly

into hooks.

Assemble the switch board connector

Assemble frame housing to upper part

Starting from bottom part, match the connector

into their place.

HTC Sonata User manual

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