HTC Sonata User manual

HTC Confidential
HTC confidential
© 2004, HTC Corporation. All rights reserved. TOTAL 61 CONT.ON. 2 PAGE NO. 1
Service Manual
for Sonata
HTC Proprietary
Confidential Treatment Requested
Rev. A1
OCT 14, 2004
HTC Corp.
Engineering Mobility

HTC Confidential
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© 2004, HTC Corporation. All rights reserved. TOTAL 61 CONT.ON. 3 PAGE NO. 2
TITLE: Service Manual for Sonata
REV.
NO. DATE CONTENTS DEP. REVISED APP
´ D STGE.PER.
A01 10/5 First reversion TSC
A1 10/14 TSC

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© 2004, HTC Corporation. All rights reserved. TOTAL 61 CONT.ON. 4 PAGE NO. 3
Table of contents
Chapter 1 - Introduction
1.1 History
Chapter 2 - Product Specifications
Chapter 3 -ServicingTools
Chapter 4 - Assembling and Disassembling 9
4.1Disassembling
4.2Assembling 17
4.3MBPre-Assembling 23
4.4LCDPre-Assembling 25
Chapter 5 - Diagnostic Programs 26
5.1ListofTestItems(DiagnosticsinSDcard)
5.2 Test Procedure
5.3TestResult
Chapter 6 - Leakage current Measurement on MB 30
6.1 Leakage current measurement with Fixture
6.2BatteryCapacityTest
Chapter 7 - Software Upgrade procedure 36
7.1 Software upgrade 36
7.2 Smartphone Reset 42
7.4SoftwareBackuptoSDcard 43
Chapter 8 - RF Antenna test spec andf criteria 44
8.1 Antenna Test Specification
8.2 Antenna Test Criteria

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Chapter 9 -InspectionCriteria 47
9.1Definition
9.2InspectionArea
9.3Criteria
Chapter 10 - Trouble Shooting 48
Chapter 11 - Labeling Plan 55
Chapter 12 -Sparepartslist 56
12.1Sparepartslistforrepair
12.2AccessorySparepartslist
12.3Boardlevelpartslist
Chapter 13 -BoardLevelRepair 58
13.1 Components to be Replaced
13.2 Problem Identification &Troubleshooting

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Chapter 1 - Introduction
This manual provides the technical information to support the service activities of Sonata. It
contains highly confidential information, so any or all of this document should not be revealed to
any third party.
1.1 History
Reversion Update item Pages effected
A01 First release N/A
A1 Revise for MB pre-assembly & Diagnostic
selection. P23 & p26

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Chapter 2 - Product Specifications
Function Specification
Platform zMicrosoft Smart Phone 2003
Dimensions z107.54 (L) x 46.2 (W) x 17.5 (T) mm
Weight z100g with battery
CPU zTI OMAP 730
Memory zSDRAM：32MB
zFlash ROM：64MB
GSM Function zTri-band 900/1800/1900
zGPRS, Class B
zMulti-slot class 10
Display z2.2 inch, 176x220 dots resolution
z64K colors TFT Transflective LCD
zDot Pitch：66um x 198 um
zLED back Light
Keyboard/Button zOne Power Button (On the Top)
zOne Numeric Dialing Keypad(12 buttons)
zTwo soft key button
zOne Home/connection quick list button
zOne Back button
zSend/Phone button
zEnd Phone button
zOne 5- way navigation keypad
zOne Camera Capture button
zVolume up button (Long Press as voice record)
zVolume down button(long press as Voice command/Dial.
Interface z3.0 V SIM Card.
zOne mini-USB connector (Slave USB, Power IN)
zOne Infrared IrDA SIR.
zOne Mini SD memory card slot
zOne external antenna connector.
Power zRechargeable battery, Li-Ion 1050 mAH
zTalk：3.5 ~ 4 hours
zStandby：140 hours
zAC Adapter:
- AC input rating：100 ~ 240 VAC, 50/60 HZ.
-DC Output rating：5VDC,1 A.
zAmbient Light Sensor for LED power consumption
Device to device
connectivity zBluetooth
zInfrared IrDA SIR
zUSB mini-B plug and receptacle
CMOS Camera zColor
zResolution: VGA
zMin 5 Lux
zPreview Mirror

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Notification zOne Bi-color LED (Green and Red) for GSM STANDBY, GSM standby,
GSM network status, Event Notification, Power charging status.
zOne Blue LED for Bluetooth connectivity status.
zVibration for notification and Incoming call.
zNotification by LED, Sound, Message, Vibration Motor.
Accessories zBundle:
¾AC adapter w/ DC_In mini USB plug
¾USB Sync cable
¾Stereo wired headset with Microphone
¾Standard Battery
¾User Manual, Quick Start Guide, Sync. Software CD
zOption
¾Car Adapter
¾Traveler Charger with back up battery charging slot
¾Car kit with Car Stereo Mute function
¾Carrying case

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Chapter 3 - Servicing Tools
This chapter provides information for the servicing tools for Sonata.
List of Servicing Tools
No. Item Use Remark
1 Disassembly tools Plastic stick for dismantle the unit
Cleaning wipers
Philips Screw driver
Protective Film
Tweezers
Air Gun
Clean Bench (Mandatory)
2 Mini USB cable For Synchronization Test
3 Mini SD Memory Card For SD card test
4 Headset For Hand free / Recording test
5 AC Adapter with DC In mini
USB plug Power supply to Sonata
6 Diagnostic Test Program Test Program for Functional Test
7 Software Upgrade tools For software version upgrade or re-flash
8 Label Printer & Scanner For Printing & Scanning regulation label when
housing or M/B is changed.
9 Battery Test Jig For Main Battery judgement

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Chapter 4 - Assembling and Disassembling
4.1 Disassembling Tools needed for Assembling and Disassembling
the Smart Phone
1. Glove & Lens Cleaning Tissue.
2. Plastic type tweezer.
3. Philip Screw Driver #0.
4. Philip Screw Driver type T5
5. Special Made Plastic Stick
Front side
Remove antenna rubber, battery cover, battery
from unit
Release the antenna radiator by insert in the
plastic stick into the gap between antenna and
frame (housing)

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The same method applied to the left side
Release the antenna
Unfasten 6 screws located on the back side
Insert in plastic stick into the gap between
upper cover and housing to release three
hooks which fix them.