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Huawei NetCol5000-A050 User manual

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1Overview
1
Category Product Model Dimensions Without Packing (mm) (H x
W x D)
Indoor unit NetCol5000-A050 2000 x 600 x 1200
Outdoor unit
NetCol500-A060(52273539) 1107 (677) x 1356 (1217) x 1094
NetCol500-A060(52273539-005) 1107 (655) x 1356 (1217) x 1094
NetCol500-A060(52273539-006) 1156 (703) x 1356 (1217) x 1094
NetCol500-A080(52273541-005) 1107 (655) x 2186 (2047) x 1094
NetCol500-A120(52273755-002) 1107 (655) x 1356 (1217) x 2188
Water-cooled
module NetCol500-W055 530 x 1510 x 262
①You can view the outdoor unit code on the equipment barcode.
The quick guide describes how to install the indoor units, outdoor units, and water-cooled
modules.An indoor unit is used with an outdoor unit or a water cooled module.
Issue: 10
Part Number: 31500BLX
Date: 2022-07-15
NetCol5000-A050 In-row Air Cooled Smart
Cooling
Quick Guide
Before installation, read the user manual carefully to get familiar with product information and
safety precautions.
①
Copyright © Huawei Technologies Co., Ltd. 2022.
All rights reserved.
2
Man-
datory
Refrigerant
pipe
Gas pipe requirements: outer diameter of 7/8 inch (22.22 mm) ; thickness of
1.2 mm; operating pressure ≥ 4.5 MPa
Liquid pipe:
L ≤ 60 m: outer diameter of 5/8 inch (15.88 mm) ; wall thickness of 1.0 mm;
operating pressure > 4.5 MPa
60 m < L ≤ 100 m: outer diameter of 3/4 inch (19.05 mm) ; wall thickness of
1.0 mm; operating pressure > 4.5 MPa
Thermal insulation foam: thickness ≥ 9.2 mm
Oil trap and inverted trap,and refrigerant pipe supports
Water pipe Humidifier water inlet pipe (optionally configured for the humidifier and the
humidifier hose is provided for the smart cooling product)
•Rigid pipe: G 1/2 inch rigid pipe connector with external thread, rigid pipe
(such as PP-R pipe)
•Hose: G 1/2 inch pagoda connector with external thread, hose (such as
EPDM pipe)
Humidifier water inlet pipe (optionally configured for the humidifier and the
humidifier hose is not provided for the smart cooling product): (PP-R and
other pipes) active connector: G3/4 inch internal thread, rigid pipe, elbow
Drainpipe:
•Rigid pipe: BSPT 1/2 inch rigid pipe connector with external thread, rigid
pipe (such as PP-R pipe)
•Hose: BSPT 1/2 inch pagoda connector with external thread, hose (such as
EPDM pipe)
Water-cooled module: cooling water supply and return pipes, steel pipes
having G1-1/2 inch connectors with external threads
Thermal insulation foam: thickness ≥ 9.2 mm
Cable
specificati-
ons
•Indoor unit power cable: 5 x 10 mm2
•Outdoor unit power cable: 5 x 2.5 mm2 (Do not use the N wire onsite.)
•Equipotential ground cable: 6 mm2outdoor copper cable
•Power cable for the water-cooled module: 3 x 1.5 mm2
•(Optional) Power cable of the low temperature component: 2 x 1.5 mm2
•(Optional) Signal cable between the indoor and outdoor units: 3 x 1.5 mm2
,
Electrical power cable, 300 V, SJTW, 3 x 16 AWG, black (three cores: black,
white, and green), 10 A, shielded outdoor cable, UL
Optio
nal
Cable and
base
Temperature and humidity (T/H) sensor outside the cabinet and cable;
determined based on scenarios: indoor unit base, outdoor unit support or
concrete base, and water-cooled module concrete base
2Onsite Preparations
1. The signal cable for the indoor and outdoor units
is mandatory when the outdoor unit is equipped
with an intelligent temperature control
monitoring board.
2. The shield layer of signal cable must be grounded.
3. Do not use shielded cables as outdoor unit power
cables.
3
Refrigerant R410A
2.1
Do not use inferior refrigerant. Otherwise, Huawei has no responsibility for the damage caused
by the inferior refrigerant.
Refrigerant authenticity verification method:
1. Dial the hotline of the refrigerant producer to confirm its reliability.
2. Put the refrigerant indoor for 24 hours. Then use a thermometer to measure the external
surface temperature of the refrigerant cylinder (figure 1) , and connect a pressure gauge to
the cylinder to measure its internal pressure (figure 2) . Look up the following table for the
saturation pressure that corresponds to the external surface temperature, and calculate the
deviation from the internal pressure. If the deviation is more than 0.2 MPa, the refrigerant is
not in good condition. Replace it.
Mapping Between Saturation Temperatures and Pressure of R410A
Saturation
temperature (ºC)
Gauge
(MPa)
Saturation
temperature (ºC)
Gauge
(MPa)
Saturation
temperature (ºC)
Gauge
(MPa)
10 0.99 19 1.31 28 1.69
11 1.02 20 1.35 29 1.74
12 1.05 21 1.39 30 1.79
13 1.09 22 1.43 31 1.84
14 1.12 23 1.47 32 1.89
15 1.16 24 1.51 33 1.94
16 1.19 25 1.56 34 1.99
17 1.23 26 1.60 35 2.05
18 1.27 27 1.65 36 2.10
3Checking the Nitrogen Pressure
Liquid
pipe
needle
valve
Low-
pressure
needle
valve Discharge
pipe
needle
valve
Refrigerant side needle valve
Cooling water side
needle valve
4
Removing the Pallet
4.1 Removing Transport Fasteners
from the Compressor
4.2
1. Read the related user manual or instructions before installing the NetCol5000-A.
2. The unit in this document is a fully configured NetCol5000-A. If some components are not
configured, skip the corresponding steps.
3. You are recommended to use tools that are fully insulated when installing devices.
4. Only engineers from the manufacturer or engineers certified by the agent are allowed to
install, commission, and maintain smart cooling product. Otherwise, personal injuries and
device damage may be caused, which is beyond the smart cooling product warranty range.
4Installing the Indoor Unit
1. If they do not exist, contact Huawei technical support.
2. Connect the hose to the pressure gauge, and tighten all pressure gauge valves.
3. Remove the needle valve bonnet, and connect the other end of the hose to the needle valve.
4. If the pressure gauge reading is no less than 0.2 MPa, the unit is airtight. Then open the
pressure gauge valve where the hose is connected to discharge nitrogen. After the discharge is
complete, remove the hose and reinstall the valve bonnet.
5. If the pressure gauge reading is less than 0.2 MPa, pipes have leakage points, and you need to
contact Huawei technical support.
5
Level
Leveling a Cabinet
4.3 Combining Cabinets
4.4
Securing to the Floor or Base
4.5 Installing Sealing Plates to the
Front and Rear Doors
4.6
Sealing plates are not in the fittings bag of the smart cooling product but supplied by the smart
module or purchased independently.
6
5(Optional) Installing the Outdoor Unit
•The protective cardboard for fins must be removed after installation to protect people from
injuries.
•The installation methods of installing NetCol500-A060 and NetCol500-A080 outdoor units
are the same. This section describes how to install a NetCol500-A060.
•If the space does not meet the requirements of the recommended layout, you can use any of
the following layouts.
Make sure that no blockage is above the outdoor unit.
Unit: mm
Scenario 1: Horizontal installation top view Scenario 2: Vertical installation top view
a. Remove the angle brackets.
Horizontal Installation
5.1
b. Install the four legs.
7
c. Secure the legs to the concrete base.
Unit: mm
Model
Distance
Between the
Centers of Two
Platforms at
the Length
Side (W)
Distance
Between the
Centers of
Two
Platforms at
the Length
Side (D)
NetCol500-A060 924 1047
NetCol500-A080 924 1877
NetCol500-A120 2018 1047
Vertical Installation
5.2
Unit: mm
Model
Distance between
the Centers of
Two Platforms at
the Length Side
(W)
NetCol500-A060
(52273539, 52273539-
005)
1036.5
NetCol500-A060
(52273539-006)977
NetCol500-A080 1744.5
NetCol500-A120 2011
8
6(Optional) Installing the Water-Cooled Module
7Connecting the Refrigerant Pipes
Laying the Engineering Pipes
7.1
1. When an outdoor unit is installed horizontally, the outdoor unit and the low temperature
component must be at the same horizontal plane. When the outdoor unit is installed vertically,
the installing horizontal plane of the outdoor unit must not be lower than that of the low
temperature component, and the height difference cannot exceed 1.5 m.
2. When calculating the height difference, the compressor base is regarded as the baseline for
the indoor unit, and the condenser top is regarded as the baseline for the outdoor unit. The
pipe length must be less than or equal to 100 m.
3. The inverted trap should be higher than the top copper pipe of the condenser.
4. When the indoor unit is higher than the outdoor unit, the maximum height difference is 8 m.
When the indoor unit is lower than the outdoor unit, the maximum height difference is 30 m.
5. When welding pipes, ensure that the pipes are dry. You are recommended to weld the pipes
between the indoor and outdoor units, then connect the two ends of the pipe to the indoor
unit and outdoor unit.
6. Connect one end of the rubber hose to the nitrogen cylinder with a reducing valve, and
connect the other end to the copper pipe. Then, fill 0.03–0.05 MPa nitrogen into the copper
pipe to avoid internal oxidation.
7. After the pipe in the middle is welded, charge nitrogen into the pipe from one pipe end to
clear the foreign matter inside.
8. Do not expose welding positions to the environment for a long time. Take sealing measures
for welding positions. If foreign matter exists at the welding position, rubber it out using non-
water alcohol or damp cloth before the welding.
9. If the indoor unit is placed lower than the outdoor unit, add an inverted U-shaped trap. To
ensure the NetCol5000-A reliability, make an oil trap every 5 m to 6 m along pipes in the
vertical direction.
Scenario 2: Horizontal concrete base installation
Scenario 3: Stack scenario
A maximum of four layers of water-cooled modules can be stacked. If four layers of water-cooled
modules are stacked, the minimum floor height is 3 m.
Secure the water-cooling module using bolts in the fitting bag on four mounting holes.
Scenario 1: Horizontal
installation top view
Installation environment: enclosed indoor environment in which the temperature and humidity can
be controlled within the ranges of 4°C to 45°Cand 5% RH to 90% RH respectively. If the indoor
installation position is ventilated, it should be more than 5 km away from the sea or pollution
sources (such as salt lakes, chemical plants, mineral plants, thermal power plants, and coal mines).
Unit: mm
Pipe
Pipe support
Wall
9
Discharging Nitrogen
7.2
Separately exhaust nitrogen from the three needle valves. Separately exhaust nitrogen from
the two needle valves for the water-cooled module. When exhausting nitrogen, do not
remove the valve plug in case of losing or damaging it.
Liquid pipe
needle
valve
Low-
pressure
needle
valve
Discharge
pipe needle
valve
Take protective measures, such as spreading a piece of wet cloth, around the welding position,
to avoid burning the bottom panel, top panel, side panel, internal components, needle valves,
other pipes, thermal insulation foam, power cables, labels, and tags.
Welding the Indoor Unit Ports
7.3
10
Top pipe routing
5/8 inch
liquid pipe
7/8 inch
gas pipe
Thermal
insulation foam
5/8 inch
liquid pipe
7/8 inch
gas pipe
Thermal
insulation foam
Bottom pipe routing
•When the outdoor unit is
installed vertically, the gas
pipe should be connected to
the top port and the liquid
pipe should be connected to
the bottom port.
•A reducing pipe is required
when welding a 3/4 inch
copper pipe to a 5/8 inch
connector.
Thermal
insulation foam
5/8 inch liquid pipe
7/8 inch gas pipe
Welding the Outdoor Unit Ports
7.4