Huawei FusionModule1000A40 ICT Solution Operating manual

FusionModule1000A40 ICT Solution
V200R003C00
Maintenance Guide
Issue
01
Date
2019-03-05
HUAWEI TECHNOLOGIES CO., LTD.

Issue 01 (2019-03-05)
Copyright © Huawei Technologies Co., Ltd.
i
Copyright © Huawei Technologies Co., Ltd. 2019. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.
Trademarks and Permissions
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Huawei Technologies Co., Ltd.
Address:
Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China
Website:
http://e.huawei.com

FusionModule1000A40 ICT Solution
Maintenance Guide
About This Document
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ii
About This Document
Purpose
This document describes the operation methods and precautions for the FusionModule1000A
prefabricated all-in-one data center (FusionModule1000 for short) in terms of the routine
maintenance and parts replacement. It provides you a quick grasp of the operation and
maintenance (O&M) methods of the FusionModule1000.
Intended Audience
This document is intended for:
Maintenance engineers
Technical support engineers
System engineers
Hardware installation engineers
Commissioning engineers
Data configuration engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol
Remarks
Indicates an imminently hazardous situation which, if
not avoided, will result in serious injury or death.
Indicates a potentially hazardous situation which, if not
avoided, could result in serious injury or death.
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.

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About This Document
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Symbol
Remarks
Indicates a potentially hazardous situation which, if not
avoided, could result in equipment damage, data loss,
performance deterioration, or unanticipated results.
NOTICE is used to address practices not related to
personal injury.
Calls attention to important information, best practices
and tips.
NOTE is used to address information not related to
personal injury, equipment damage, and environment
deterioration.
Change History
Changes between document issues are cumulative. The latest document issue contains all
updates made in previous issues.
Issue 01 (2019-03-05)
This issue is the first official release.

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Maintenance Guide
Contents
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Contents
About This Document ............................................................................................................ ii
1 Operation and Maintenance Precautions ............................................................................1
2 Operation and Maintenance Preparations ..........................................................................3
2.1 Tools.......................................................................................................................................................................................3
2.2 Container Entry Requirements.............................................................................................................................................4
2.3 O&M Personnel Skill Requirements...................................................................................................................................5
3 Routine Maintenance ............................................................................................................7
3.1 Container Repainting............................................................................................................................................................7
3.2 Sliding Cabinets..................................................................................................................................................................12
3.3 Operating the Shutter in the Fire Extinguishing Compartment.......................................................................................14
3.4 Daily Maintenance..............................................................................................................................................................15
3.5 Monthly Maintenance.........................................................................................................................................................17
3.5.1 Power Supply and Distribution System .........................................................................................................................17
3.5.2 Cooling System................................................................................................................................................................17
3.5.3 Monitoring System ..........................................................................................................................................................18
3.5.4 Fire Extinguishing System (Standard)............................................................................................................................22
3.5.5 Fire Extinguishing System (CE).....................................................................................................................................24
3.5.6 Other Systems..................................................................................................................................................................25
3.6 Quarterly Maintenance.......................................................................................................................................................26
3.6.1 Monitoring System ..........................................................................................................................................................26
3.6.2 Fire Extinguishing System (Standard)............................................................................................................................32
3.6.3 Fire Extinguishing System (CE).....................................................................................................................................33
3.6.4 Other Systems..................................................................................................................................................................33
3.7 Semi-annual Maintenance..................................................................................................................................................34
3.7.1 Power Supply and Distribution System .........................................................................................................................34
3.7.2 Cooling System................................................................................................................................................................34
3.7.3 Monitoring System ..........................................................................................................................................................36
3.7.4 Fire Extinguishing System (Standard)............................................................................................................................38
3.7.5 Fire Extinguishing System (CE).....................................................................................................................................41
3.7.6 Other Systems..................................................................................................................................................................44
4 Parts Replacement ............................................................................................................... 47

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4.1 Replacing Power Supply and Distribution System Components.....................................................................................47
4.1.1 Replacing Components for the Power Supply and Distribution System .....................................................................47
4.1.2 Replacing a Cabinet rPDU..............................................................................................................................................48
4.1.3 Replacing an STS ............................................................................................................................................................50
4.1.4 Replacing a Battery for the Integrated UPS...................................................................................................................50
4.1.5 Replacing a Battery for the DC Power System..............................................................................................................51
4.1.6 Replacing a Battery Pack ................................................................................................................................................52
4.1.7 Replacing a Light.............................................................................................................................................................54
4.1.8 Replacing Components for the Input PDC.....................................................................................................................55
4.1.8.1 Replacing an ATS Controller .......................................................................................................................................55
4.1.8.2 Replacing an MCB .......................................................................................................................................................56
4.1.8.3 Replacing the PD510 Electricity Meter ......................................................................................................................57
4.1.8.4 Replacing the SPD in a PDC .......................................................................................................................................59
4.1.8.5 Replacing an Indicator .................................................................................................................................................60
4.1.8.6 Replacing a Fuse...........................................................................................................................................................62
4.1.8.7 Replacing an Ambient T/H Sensor..............................................................................................................................63
4.1.9 (Optional) Replacing a BIM ...........................................................................................................................................64
4.1.10 Replacing the Power PDB.............................................................................................................................................66
4.1.11 Replacing a Battery Bus Box........................................................................................................................................67
4.2 Replacing Cooling System Components...........................................................................................................................67
4.2.1 Replacing Components for Cooling System..................................................................................................................67
4.2.2 Replacing an Air Cooled In-row Precision Air Conditioner.........................................................................................68
4.2.3 Replacing a Remote T/H Sensor for an Air Conditioner...............................................................................................92
4.2.4 (Optional) Replacing a Low-Temperature Component.................................................................................................93
4.3 Replacing Monitoring System Components.....................................................................................................................93
4.3.1 Replacing an ECC800 Main Control Module................................................................................................................93
4.3.2 Replacing an ECC800 PSU (IT).....................................................................................................................................94
4.3.3 Replacing an ECC800 PSU (CT) ...................................................................................................................................96
4.3.4 Replacing an AI/DI Module............................................................................................................................................97
4.3.5 Replacing a Smart ETH Gateway...................................................................................................................................98
4.3.6 Replacing a Camera.........................................................................................................................................................99
4.3.7 Replacing an External Camera......................................................................................................................................101
4.3.8 Replacing a Signal SPD ................................................................................................................................................102
4.3.9 Replacing an SD Card ...................................................................................................................................................104
4.3.10 Replacing a Water Sensor (Point Type)......................................................................................................................106
4.3.11 ReplacingAccess Control Components.....................................................................................................................107
4.3.11.1 Replacing an IC Card Reader ..................................................................................................................................107
4.3.11.2 Replacing an Exit Button.........................................................................................................................................109
4.3.11.3 Replacing a Magnetic Lock .....................................................................................................................................110
4.3.11.4 Replacing an Emergency Door Release Button......................................................................................................112
4.3.11.5 Replacing an Access Actuator..................................................................................................................................114
4.3.11.6 Replacing a Door Status Sensor...............................................................................................................................114

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4.3.12 Replacing an AC Actuator...........................................................................................................................................116
4.3.13 Replacing a WiFi Converter........................................................................................................................................116
4.3.14 Replacing a Pad ...........................................................................................................................................................117
4.3.15 (Optional) Replacing a CIM .......................................................................................................................................118
4.3.16 Removing a Camera SPD Module..............................................................................................................................119
4.4 Replacing Fire Extinguishing System Components.......................................................................................................120
4.4.1 Replacing Fire Extinguishing System Devices (Standard).........................................................................................120
4.4.1.1 Replacing a Smoke Detector (Standard)...................................................................................................................120
4.4.1.2 Replacing a Heat detector (Standard)........................................................................................................................122
4.4.1.3 Replacing the Gas Release Indicator (Standard)......................................................................................................124
4.4.1.4 Replacing an Indoor Fire Alarm Horn/Strobe (Standard)........................................................................................126
4.4.1.5 Replacing an External Horn Strobe (Standard)........................................................................................................128
4.4.1.6 Replacing a Fire Alarm Sounder (Standard).............................................................................................................130
4.4.1.7 Replacing the Emergency Start/Abort Switch (Standard)........................................................................................132
4.4.1.8 Replacing Batteries for the Fire Alarm Control Panel (Standard)...........................................................................134
4.4.1.9 Replacing a Fire Cylinder (Standard)........................................................................................................................136
4.4.1.10 Replacing a Fire Alarm Control Panel (Standard)..................................................................................................143
4.4.1.11 Replacing an Emergency Light (Standard).............................................................................................................146
4.4.2 Replacing Fire Extinguishing System Devices (CE)...................................................................................................147
4.4.2.1 Replacing a Smoke Detector (CE) ............................................................................................................................147
4.4.2.2 Replacing a Heat Detector (CE) ................................................................................................................................148
4.4.2.3 Replacing Warning Signs (CE)..................................................................................................................................150
4.4.2.4 Replacing an Internal Horn Strobe (CE)...................................................................................................................151
4.4.2.5 Replacing an External Horn Strobe (CE)..................................................................................................................154
4.4.2.6 Replacing a Fire Alarm Bell (CE) .............................................................................................................................156
4.4.2.7 Replacing the Extinguishant Abort Button (CE)......................................................................................................157
4.4.2.8 Replacing Batteries for the Extinguishant Control Panel (CE) ...............................................................................160
4.4.2.9 Replacing a Fire Cylinder (CE).................................................................................................................................162
4.4.2.10 Replacing the Extinguishant Control Panel (CE)...................................................................................................164
4.4.2.11 Replacing an Emergency Light (CE) ......................................................................................................................166
4.4.3 Replacing Batteries for the VESDA Power Box .........................................................................................................168
5 FusionModule1000 Emergency Exit Guide ..................................................................... 170
6 Acronyms and Abbreviations........................................................................................... 171

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1 Operation and Maintenance Precautions
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1 Operation and Maintenance Precautions
Power Supply and Distribution System
When operating power distribution equipment, follow the local regulations and rules.
When performing high-voltage and AC operations, use dedicated tools and wear
protection equipment.
Before entering the power supply zone, verify that no hydrogen alarm is displayed on the
ECC800 or NetEco LCD.
Before replacing a component which is not hot swappable, you must switch off the
upstream circuit breaker, and verify that the component to be replaced is power off.
Assess impact on the system before switching off the general circuit breaker or cutting
off the cooling system during parts replacement.
Do not install or remove power cables for a device which is powered on. Transient
contact between the core of the power cable and the conductor may generate electric arcs
or sparks, which may cause fire or hurt human eyes.
Before removing component cables, mark the cables with their corresponding port
numbers for later connection.
Before connecting a power cable, check that the label on the power cable is correct.
For the detailed power control relationships between devices, see the power distribution
system diagram for the solution in use.
During battery O&M, observe the following:
Insulate tools before battery O&M.
Assign only professional engineers to perform the O&M.
Do not use any organic solvent to clean batteries.
Do not remove the safety valve or fill anything into batteries.
Never smoke or use fire around batteries.
Do not place tools on bare batteries terminals.
Do not short-circuit the terminals of batteries; otherwise, a fire may occur.
Do not maintain batteries online. Replace a battery if it is faulty.
Charge the battery within 24 hours after battery discharge; otherwise, the battery
capacity will be affected.
Do not open batteries as electrolyte leakage may cause personal injuries. If you contact
the electrolyte accidentally, immediately clean your skin with water and seek medical
advice from a doctor.

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Replace batteries only with the ones of the same or equivalent type. Improper battery
replacement may cause an explosion.
Cooling System
Assign only professional engineers to perform O&M for the cooling system.
Do not operate valves of the cooling system arbitrarily.
Do not block the air exhaust and return vents of smart cooling products.
Promptly put serviced units into use after the cooling system is maintained; otherwise,
equipment cannot work at optimal status.
If the number of running smart cooling products in an area is less than the rated
minimum number, some loads must be powered off; otherwise, temperature inside the
container may go out of control.
For detailed configurations of the cooling system, see the initial configuration parameter
manual for the solution in use.
Management System (Monitoring System)
Do not smoke or use open flame inside the container.
Assign only professional engineers to perform O&M for the management system.
Routine maintenance for the management system is critical for long-term stable and
efficient operation of the FusionModule1000 because most alarms are reported over the
management system.
Promptly handle reported alarms to prevent equipment damage or service interruption.
Check and calibrate the hydrogen detection equipment sensors half a year within the
sensor service life (less than 5 years).
For detailed initial configurations for the management system, see the initial
configuration parameter manual for the solution in use.
Fire Extinguishing System
Assign only qualified engineers to perform O&M for the fire extinguishing system.
Before performing routine maintenance for the fire extinguishing system, inform the
related departments of the temporary downtime due to maintenance. In addition, disable
the logical control function of the area or system to prevent false alarms. Inform the
related departments of the system recovery after the maintenance is complete.
Take antistatic measures before removing the front panel from a VESDA; otherwise, the
VESDA may be damaged.
During fire extinguishing system commissioning, disconnect the solenoid valve, and
insert the fire cylinder safety pin to prevent agent release by mistake.

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2 Operation and Maintenance Preparations
2.1 Tools
Prepare tools listed in Table 2-1 before performing O&M operations.
Table 2-1 Tools
Tools
Phillips screwdriver
Flat-head screwdriver
Adjustable wrench
Electrician's knife
Needle-nose pliers
Diagonal pliers
Crimping tool
Wire stripper
RJ45 crimping tool
Cable cutter
Hex key
Socket wrench

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Tools
Hand-held
thermohygrograph
Multimeter
Electroprobe
Network cable tester
Heat gun
Utility knife
Step ladder (2 m)
Cable tie
Insulation tape
ESD wrist strap
ESD gloves
Protective gloves
Clamp meter
ESD floor suction plate
Vacuum cleaner
The listed tools are for routine maintenance only. Prepare other tools as required.
2.2 Container Entry Requirements
The following describes the requirements for working in the FusionModule1000.
Item
Requirement

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Item
Requirement
Before entry
Obtain the entry permit.
The detailed operations are performed based on the requirements
specified by the manager of the FusionModule1000.
Entry
preparations
Obtain ESD clothes and shoes.
Remove dust from tools and materials that need to be taken into the
data center, and make a record.
Do not bring in forbidden items, such as storage devices, cameras, or
portable hard disks into the FusionModule1000.
Working in the
data center
Only professional personnel are allowed to work in the data center
and only in the presence of designated personnel.
Obtain permission from designated personnel and take necessary
precautions and preventive measures before entering the
FusionModule1000 and performing any operation which may affect
the normal running of the FusionModule1000.
Do not perform any unauthorized operations.
After all work is
finished
Pack up the tools and surplus materials.
Clean up and organize the equipment room environment according
to environment requirements.
Accept the operations and make records about any operations
performed.
Check before
leaving
Check the items to be taken out.
Sign out.
Follow-up
Procedure
Return the ESD clothes and shoes.
If any faulty component is replaced, dispose of the removed faulty
component.
Replace, maintain, and troubleshoot components of the FusionModule1000 only in the
presence of qualified engineers.
2.3 O&M Personnel Skill Requirements
Field
Personnel Skill Requirement
Power
supply and
distribution
system
Familiar with the power supply and distribution system configurations and
the operations for each core component in the FusionModule1000
With power distribution system engineer qualifications

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Field
Personnel Skill Requirement
Cooling
system
Familiar with the cooling system configurations and the operations for each
core component in the FusionModule1000
With cooling engineer qualifications
Management
system
With knowledge in the hardware and software of the container data center,
familiar with basic communications protocols, familiar with equipment
interfaces in extra low voltage (ELV) systems, and proficient in operating
the NetEco management system
With ELV engineer qualifications
Fire
extinguishin
g system
Familiar with the fire extinguishing system configurations and the
operations for each core component in the FusionModule1000
With fire engineer qualifications
Lighting and
structural
system
Familiar with the overall configurations and layout of the
FusionModule1000
Experienced in maintaining the FusionModule1000

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3 Routine Maintenance
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3 Routine Maintenance
3.1 Container Repainting
Prerequisites
The outdoor area without shelters is not subject to bad weather conditions such as raining,
sandstorm, strong wind, or snowing during paint repair.
You have prepared the required paint that matches the color palette delivered with
equipment.
Context
The FusionModule1000 container exterior should be intact. If the container surface is bumped,
scratched, or rusted, the paint should be repaired.
Check thedamage to the container paint and prepare appropriate tools and materials. The number of
materials depends on site requirements.
Table 3-1 Paint repair
Paint Damage
Tools and
Materials
Procedure
Description
Slight scratch (steel
base material not
exposed)
Spray paint or paint,
brush (required for
repainting a small
area), fine
sandpaper,
anhydrous alcohol,
cotton cloth,
painting gun
(required for
repainting a large
area)
Steps 1, 2, and 4
1. For the color of
the finish coat
(acrylic acid
paint), see the
delivered color
palette and
pantone No.
specified on it.
2. For a few
smudges,
scratches or
Smudges and rust
that cannot be wiped
off

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Paint Damage
Tools and
Materials
Procedure
Description
Deep scratch
(primer damaged,
steel base material
exposed)
Spray paint or paint,
zinc-rich primer,
brush (required for
repainting a small
area), fine
sandpaper,
anhydrous alcohol,
cotton cloth,
painting gun
(required for
repainting a large
area)
Steps 1, 2, 3, and 4
rusts, Huawei
recommends
manual paint
spraying or paint
brushing.
3. For many
scratches or
large-area
smudges and
rusts, use a
painting gun to
spray paint.
4. The paint coating
should be thin
and even. Paint
drops are
prohibited on the
coating. The
surface should be
smooth.
5. Leave the
repainted area for
about 30 minutes
before
performing any
further operation.
LOGO and pattern
damage
Seek help from Huawei headquarters for a detailed painting
solution. Frontline personnel can turn to local advertisement coating
suppliers.
Dent
1. If a dent is less than 100 mm2in area and less than 3 mm in
depth, fill the dent with Poly-Putty base and then perform the
same operations as those for processing deep scratches.
2. If a dent is greater than 100 mm2in area or greater than 3 mm in
depth, ask the local supplier for an appropriate repainting
solution.
Procedure
Step 1 Gently polish damaged areas using fine sandpaper to remove smudges or rust, as shown in
Figure 3-1.

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Figure 3-1 Polishing a damaged area using sandpaper
Step 2 Dip a piece of cotton cloth into anhydrous alcohol and wipe the polished or damaged area to
remove the dirt and dust. Then wipe off the alcohol with a clean and dry cotton cloth, as
shown in Figure 3-2.
Figure 3-2 Wiping a polished or damaged area using anhydrous alcohol
Step 3 Paint one layer of zinc-rich primer on the damaged coat using a brush or painting gun, as
shown in Figure 3-3.

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Figure 3-3 Zinc-rich primer
Step 4 Apply two layers of paint on the damaged finish coat based on the damage degree of the paint
described in Table 3-1 using a spray bottle, brush, or painting gun, respectively shown in
Figure 3-4, Figure 3-5, and Figure 3-6.
In the case that a container pattern has different colors, to prevent undamaged areas and those with
different colors as the damaged area from being polluted during repainting, cover such areas using white
paper and adhesive tape before repairing paint.
Figure 3-4 Manual paint spray

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Figure 3-5 Repainting using a brush
Figure 3-6 Repainting using a painting gun
----End
Follow-up Procedure
Check whether the surface meets the requirement after repainting.
The repainted area should have the same color as surrounding areas. The color difference δE is not
greater than 3 (Use a colorimeter to measure the color difference. If a colorimeter isnot available, check
that no obvious edge exists between the repainted area and its surrounding.) Thepaint should alsobe
free from bulges, scratches, flake-off, or cracks.

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3.2 Sliding Cabinets
Context
In the IT scenario, the four rows of cabinets in the container can be slid backwards and
forwards to increase the maintenance space in the aisle.
Cabinets can be slid from the middle to extremities on both sides, from one extremity to the
other, or from one extremity to the middle.
Sliding a Cabinet from the Middle to Extremities on Either Side
Step 1 Unlock the base indexing plunger handles.
1. Pull the indexing plunger handles at the front and rear of the sliding bases of the cabinet.
2. Turn the indexing plunger handles at the front and rear of the sliding bases by 90°to
unlock the handles.
Figure 3-7 Unlocking the indexing plunger handles
Step 2 Slide the cabinet from the middle towards either side until the cabinet reaches the extremity.

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Figure 3-8 Pushing the cabinet
Step 3 Lock the base indexing plunger handles.
Turn the indexing plunger handles by 90°. The handles automatically retract to lock the
indexing plungers. See Step 1 for details. After the indexing plungers are locked, the cabinet
is locked in position and will not slide when you operate devices inside the cabinet.
----End
Sliding a Cabinet from one Extremity to the Other Extremity
The method is similar to that for sliding a cabinet from the middle to extremities on both sides.
For details, see Sliding a Cabinet from the Middle to Extremities on Either Side.
Sliding a Cabinet from one Extremity to the Middle
Step 1 Verify that the indexing plunger in the cabinet sliding direction is unlocked, and that the
indexing plunger opposite to the cabinet sliding direction is locked.
Figure 3-9 Pushing the cabinet to the middle position
Step 2 After you push the cabinet to the middle, the axis of the indexing plunger springs out and
locks the cabinet in position.
----End