Huawei PDU8000 Series User manual

PDU8000 Modular Precision PDC
User Manual (FusionModule2000
V2.0)
Issue
02
Date
2017-02-24
HUAWEI TECHNOLOGIES CO., LTD.

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Copyright © Huawei Technologies Co., Ltd. 2017. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.
Trademarks and Permissions
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Huawei Technologies Co., Ltd.
Address:
Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China
Website:
https://www.huawei.com
Email:
[email protected]

PDU8000 Modular Precision PDC
User Manual (FusionModule2000 V2.0)
About This Document
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About This Document
Overview
This manual uses one single-input and one dual-input scenarios as examples. The figures are
for reference only.
Product Model
Figure 1 Product model
Intended Audience
This document is intended for:
Hardware installation engineers
Technical support engineers
System engineers
Commissioning engineers
Maintenance engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.

PDU8000 Modular Precision PDC
User Manual (FusionModule2000 V2.0)
About This Document
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Symbol
Description
Indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
Indicates a potentially hazardous situation which, if not
avoided, could result in equipment damage, data loss,
performance deterioration, or unanticipated results.
NOTICE is used to address practices not related to
personal injury.
Calls attention to important information, best practices
and tips.
NOTE is used to address information not related to
personal injury, equipment damage, and environment
deterioration.
Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.
Issue 02 (2017-02-24)
Optimized the description.
Issue 01 (2016-10-25)
This is the first release.

PDU8000 Modular Precision PDC
User Manual (FusionModule2000 V2.0)
Contents
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Contents
About This Document.................................................................................................................... ii
1 User Manual Usage.......................................................................................................................1
2 Safety Precautions.........................................................................................................................2
2.1 General Safety Precautions...........................................................................................................................................2
2.2 Electrical Safety............................................................................................................................................................3
2.3 Environmental Safety ...................................................................................................................................................4
2.4 Mechanical Safety ........................................................................................................................................................4
2.5 Laying Out Cables........................................................................................................................................................5
2.6 PDC Silk Screen Description........................................................................................................................................5
2.7 PDC Label Description.................................................................................................................................................6
3 Overview.........................................................................................................................................7
3.1 Positioning....................................................................................................................................................................7
3.2 Appearance ...................................................................................................................................................................7
3.2.1 Appearance of the Modular Precision PDC with a Single Input................................................................................8
3.2.2 Appearance of the Modular Precision PDC with Dual Inputs ...................................................................................9
3.3 Features....................................................................................................................................................................... 11
3.4 Technical Specifications .............................................................................................................................................12
3.5 Modules......................................................................................................................................................................13
3.5.1 Configuration Principle............................................................................................................................................13
3.5.2 Structural Module ....................................................................................................................................................16
3.5.3 Power Distribution Module .....................................................................................................................................16
3.5.4 Monitoring Module..................................................................................................................................................18
3.6 Components................................................................................................................................................................20
3.6.1 MDU........................................................................................................................................................................20
3.6.2 Monitoring Board Module.......................................................................................................................................23
3.6.3 MCCB......................................................................................................................................................................24
3.6.4 MCB ........................................................................................................................................................................24
4 Acceptance Guide .......................................................................................................................27
5 Installation Guide.......................................................................................................................30
5.1 Site Requirements.......................................................................................................................................................30
5.2 Installation Preparations .............................................................................................................................................30

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5.2.1 Obtaining Technical Documents..............................................................................................................................30
5.2.2 Obtaining Tools and Materials.................................................................................................................................31
5.2.3 Preparing Consumables ...........................................................................................................................................33
5.2.4 Checking Personnel Requirements ..........................................................................................................................33
5.2.5 Checking the Installation Environment ...................................................................................................................34
5.3 Installing the PDC.......................................................................................................................................................34
5.3.1 Moving the PDC......................................................................................................................................................34
5.3.2 Installing the PDC on a Concrete Floor...................................................................................................................37
5.3.3 Installing the PDC on an ESD Floor........................................................................................................................41
5.4 Installing Cables .........................................................................................................................................................43
5.4.1 Cable Routing Rules................................................................................................................................................43
5.4.2 Power Cable Specifications .....................................................................................................................................46
5.4.3 Preparing Terminals.................................................................................................................................................46
5.4.4 Connecting Cables...................................................................................................................................................49
6 Commissioning Guide ...............................................................................................................56
6.1 Check Before Power-on Commissioning....................................................................................................................56
6.2 Power-On Commissioning..........................................................................................................................................57
7 MDU Commissioning Guide....................................................................................................61
7.1 UI Appearance............................................................................................................................................................61
7.2 Menu Hierarchy..........................................................................................................................................................63
7.3 Common Functions.....................................................................................................................................................63
7.3.1 Historical Alarm.......................................................................................................................................................64
7.3.2 Branch Output 1.......................................................................................................................................................65
7.3.3 Branch Output 2.......................................................................................................................................................67
7.4 System Information. ...................................................................................................................................................68
7.4.1 Running ...................................................................................................................................................................69
7.4.1.1 Main Input 1 .........................................................................................................................................................70
7.4.1.2 Branch Output 1....................................................................................................................................................73
7.4.1.3 Input 1 Curve........................................................................................................................................................75
7.4.1.4 Main Input 2 .........................................................................................................................................................76
7.4.1.5 Branch Output 2....................................................................................................................................................78
7.4.1.6 Input 2 Curve........................................................................................................................................................80
7.4.1.7 Query Energy Yield ..............................................................................................................................................81
7.4.2 Alarms......................................................................................................................................................................82
7.4.2.1 Active Alarm.........................................................................................................................................................83
7.4.2.2 Historical Alarm....................................................................................................................................................84
7.4.2.3 Buzzer Off ............................................................................................................................................................85
7.4.3 Settings ....................................................................................................................................................................87
7.4.3.1 Communication.....................................................................................................................................................89
7.4.3.2 System Parameters................................................................................................................................................91
7.4.3.3 Branch Param........................................................................................................................................................95

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7.4.3.4 Threshold ..............................................................................................................................................................96
7.4.4 Maintenance.............................................................................................................................................................99
7.4.4.1 Loading Configurations......................................................................................................................................101
7.4.4.2 Downloading Configurations..............................................................................................................................104
7.4.4.3 Downloading Logs..............................................................................................................................................106
7.4.4.4 Exporting Alarms................................................................................................................................................108
7.4.4.5 Exporting E-labels ..............................................................................................................................................109
7.4.4.6 Uploading Modbus Configurations..................................................................................................................... 111
7.4.4.7 Downloading Modbus Configurations................................................................................................................ 113
7.4.4.8 Upgrade Software...............................................................................................................................................115
7.4.5 About ..................................................................................................................................................................... 119
7.5 Operating Status........................................................................................................................................................120
7.6 DIP Switches.............................................................................................................................................................121
8 Maintenance Guide ..................................................................................................................123
8.1 O&M Precautions.....................................................................................................................................................123
8.2 Routine Maintenance................................................................................................................................................123
8.2.1 Monthly Maintenance............................................................................................................................................124
8.2.2 Quarterly Maintenance ..........................................................................................................................................125
8.2.3 Annual Maintenance ..............................................................................................................................................125
8.3 Alarm Reference.......................................................................................................................................................126
8.4 Troubleshooting........................................................................................................................................................131
8.5 Parts Replacement ....................................................................................................................................................131
8.5.1 Replacing an SPD Module.....................................................................................................................................131
8.5.2 Replacing an Indicator...........................................................................................................................................133
8.5.3 Replacing an MCB ................................................................................................................................................135
8.5.4 Replacing a Fuse....................................................................................................................................................139
8.5.5 Replacing the Monitoring Board ...........................................................................................................................141
8.5.6 Replacing an MDU................................................................................................................................................142
A Contacting Huawei Technical Support ...............................................................................145
B Acronyms and Abbreviations ................................................................................................146

PDU8000 Modular Precision PDC
User Manual (FusionModule2000 V2.0)
1 User Manual Usage
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1 User Manual Usage
This chapter describes the notes for using the precision modular PDC user guide.
Before using this document, get familiar with the actual configuration and application
scenario of the modular precision PDC.
Before using this document, make available the documents delivered with each
component.
Screenshots provided in this document correspond to the monitor display module (MDU)
version V100R002C44V220B002D00 and are for reference only.
Put on necessary protective equipment such as the safety helmet and gloves before
entering the site.
Before performing an operation, ensure that the prerequisites are met. Otherwise, the
expected result may not be achieved. More seriously, equipment damage and personal
injury may occur.
Before using this document, read through and keep in mind the safety precautions and
the cautions and notes for operations.
Configuration parameters are essential to the reliable running of a system. Improper
modifications of parameters easily cause abnormal running status, or even damage to the
system.
You are not allowed to modify configuration parameters without permission when using
the modular precision PDC. If a modification is necessary, contact Huawei technical
support. Huawei shall not be responsible for any loss caused by unauthorized
configuration modification.
Operations marked as optional in the chapters, sections, or procedures can be performed
depending on the actual configuration and requirements of the modular precision PDC.

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2 Safety Precautions
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2 Safety Precautions
2.1 General Safety Precautions
General Safety Principles
To ensure safety of humans and the equipment, pay attention to the safety symbols on the
equipment and all the safety instructions in this document.
The "Note", "CAUTION", "WARNING", and "DANGER" statements in this document do not
represent all the safety instructions. They are only supplements to the safety instructions.
Local Safety Regulations
When operating Huawei equipment, you must follow the local laws and regulations. The
safety instructions in this document are only supplements to the local laws and regulations.
Personnel Requirements
Personnel who plan to install, operate, and maintain Huawei equipment must be thoroughly
trained, understand all necessary safety precautions, and master correct operation methods.
Only trained and qualified personnel are allowed to install, operate, and maintain the
equipment.
Only qualified professionals are allowed to remove safety facilities and check the
equipment.
Only personnel certified or authorized by Huawei are allowed to replace or change the
equipment or components (including software).
Any fault or error that might cause safety problems must be reported immediately to a
supervisor.
Grounding Requirements
Equipment to be grounded must meet the following requirements:
When installing the device, always make the ground connection first. When removing
the device, disconnect the ground cable at the end.
Do not damage the ground conductor.
Do not operate the device in the absence of a properly installed ground conductor.

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The device (or system) must be connected permanently to the protection ground before
operation. Before operating the device, check its electrical connection to ensure that it is
securely grounded.
Human Safety
Do not operate the device or cables during thunderstorms.
In the case of a thunderstorm, disconnect theAC power supply, and do not use fixed
terminals or touch the terminals or antenna connectors.
Before operating the device, put on electrostatic discharge (ESD) clothes, ESD gloves,
and an ESD wrist strap. Do not wear conductive articles such as jewelry or watches
when you operate the device.
In the case of a fire, immediately leave the building or the equipment room, and turn on
the fire alarm bell or make an emergency call. Never enter a building or equipment zone
that is on fire.
Equipment Safety
The device must be fixed securely on the floor or to other immovable objects such as
walls or mounting racks before operation.
Do not block the ventilation vents while the device is operating.
Tighten the screws using tools when installing panels.
After the installation, remove packing materials from the equipment area.
2.2 Electrical Safety
High Voltage
The high voltage power supply provides power for the device operation. Direct or indirect
contact (especially with a damp object) with the high voltage power supply may result in
serious injury.
Non-standard and improper high voltage operations may result in fire and electric shock.
High Electrical Leakage
Ground the device before powering it on. Otherwise, personal injury or device damage may
be caused by high electrical leakage.
If a "high electrical leakage" tag is present on the power terminal of the device, you must
ground the device before powering it on.

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Power Cable
Do not install or remove power cables when the device is on. Transient contact between the
core of the power cable and the conductor may generate electric arcs or sparks, which may
cause fire or injury to human eyes.
Before installing or removing a power cable, turn off the power switch.
Before connecting a power cable, verify that the label on the power cable is correct.
Fuse
To ensure that the system runs safely, if a fuse is to be replaced, the new fuse must be of the
same type and specifications.
2.3 Environmental Safety
Do not place or operate a device in a flammable, explosive, or smoky environment.
Operating any electronic device in a flammable environment can be fatal.
2.4 Mechanical Safety
Moving Sharp Objects
Wear protective gloves when moving sharp objects.
Moving Heavy Objects
Wear protective gloves to protect hands when moving heavy objects.

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Be careful to prevent injury when moving heavy objects.
It is recommended that tools such as a pallet truck be used to transport the heavy PDC.
2.5 Laying Out Cables
Binding Signal Cables
Signal cables must be bound separately from strong-current cables and high-voltage cables.
Laying Out Power Cables
When the temperature is very low, violent impact or vibration may damage the power cable
sheathing. To ensure safety, comply with the following requirements:
Power cables should be laid out or installed only when the temperature is higher than
0°C.
Store power cables for at least 24 hours at room temperature before laying out them if
they were previously stored at sub-0ºC.
Handle power cables with caution, especially at a low temperature. Do not drop the
power cables directly from the vehicle.
2.6 PDC Silk Screen Description
The silk screen content is in the format of route number + symbol + switch sequence number.
In the single-input scenario, the route number is omitted by default.
Table 2-1 Symbols
Symbol
Name
QF
Circuit breaker
FU
Fuse
L
Indicator or phase sequence
QFS
SPD circuit breaker
FS
SPD

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Example of a PDC silk screen:
1QF1: indicates the first switch of route I.
2QF1: indicates the first switch of route II.
QF1: indicates the first switch when there is only one input.
2.7 PDC Label Description
Table 2-2 Label description
Picture
Description
Picture
Description
Located on the bottom or top
panel to indicate the cabinet
front
Located on the bottom
or top panel to indicate
the cabinet rear
Internal equipotential
connection label
General ground point
Copper bar or cable of phase
L1
Copper bar or cable of
phase L2
Copper bar or cable of phase
L3
Phase L1 input of input
copper bar I of an ATS
or MCCB
Phase L2 input of input
copper bar I of an ATS or
MCCB
Phase L3 input of input
copper bar I of an ATS
or MCCB
Phase L1 input of input
copper bar II of an ATS or
MCCB
Phase L2 input of input
copper bar II of an ATS
or MCCB
Phase L3 input of input
copper bar II of an ATS or
MCCB
Phase N input of input
copper bar I of an ATS
or MCCB
Phase N input of input
copper bar II of an ATS or
MCCB
N bar when there is only
one input

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3 Overview
3.1 Positioning
The modular precision PDC is mainly used for power distribution and electric parameter
measurement. It provides precision electricity management for critical loads in building.
Figure 3-1 Positioning of the modular precision PDC
3.2 Appearance
The PDU8000 modular precision PDC features a standard M-type cabinet structure and is
equipped with a smart precision monitoring system. It provides comprehensive functions for
power distribution, electrical parameter measurement, and alarm reporting.

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3.2.1 Appearance of the Modular Precision PDC with a Single
Input
For the internal structures, see Figure 3-2 and Figure 3-3.
Figure 3-2 Appearance
(1) Input module
(2) Output module 1
(3) Output module 2
(4) Output module 3

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Figure 3-3 Appearance
(1) Indicators
(2) MCCB input circuit breaker
(3) SPD and SPD circuit breaker
(4) Monitoring board 1
(5) Monitoring board 2
(6) Monitoring board 3
(7) Monitoring board 4
(8) MCB output circuit breakers
(9) Monitoring board 5
(10) Monitoring board 6
3.2.2 Appearance of the Modular Precision PDC with Dual Inputs
For the internal structures, see Figure 3-4 and Figure 3-5.

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Figure 3-4 Appearance
(1) Input module
(2) Output module 1
(3) Output module 2
(4) Output module 3

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Figure 3-5 Appearance
(1) Indicator of route I
(2) Indicator of route II
(3) Input circuit breaker of route I
(4) Input circuit breaker of route II
(5) SPD and SPD circuit breaker of route I
(6) SPD and SPD circuit breaker of route II
(7) Monitoring board 1
(8) Monitoring board 3
(9) Output circuit breaker of route I
(10) Output circuit breaker of route II
(11) Monitoring board 2
(12) Monitoring board 4
3.3 Features
Table 3-1 Features
Feature
Description
High efficiency and low
cost
Highly integrated in a unified architecture, easy to expand and
back up thanks to a modular design, and can be operated from
the front and maintained from the rear
Cost-saving and flexible to deliver and deploy thanks to a
compact design
Compatible with cabinets of low to high power density

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Feature
Description
Safe and reliable
Certified by CCC and CE
Passed high/low temperature reliability tests
Reliable copper bar connection
Multi-functional isolation board that withstands fault arcs,
hot-swappable monitoring modules, and isolation of strong
current from weak current ensuring electrical reliability
Intelligent monitoring
Strong networking capabilities, alarm reporting, information
collection, and threshold setting
Intelligent measurement and monitoring
Real-time monitoring and alarm reporting
(Optional) Detecting the temperature features
3.4 Technical Specifications
Table 3-2 Technical Specifications
Item
Specifications
Clear dimensions (mm)
H x W x D: 2000 x 600 x 1100
Weight (kg)
About 350
Rated operating voltage (V)
208/220/380/400/415
Rated Insulation Voltage (V)
690
Rated frequency (Hz)
50/60
Rated operating current (A)
400/250/160
Enclosure protection level
IP20
Output circuit breakers
Three-phase 16 A/20 A/32 A/40 A,or single-phase 10 A/16
A/32 A/40 A; max. 144 single-phase routes or 48
three-phase routes
Surge protection level
Level C
Cabling
Routed in and out from the top
Certification compliance
CCC (GB 7251), CE (IEC 60950)
Environmental friendliness
RoHS, REACH

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3.5 Modules
A modular precision PDC mainly consists of the structural module, power distribution module,
monitoring module, and accessories.
3.5.1 Configuration Principle
General Principles
A modular precision PDC consists of the cabinet, power distribution subracks, MCCBs,
MCBs, cables, wiring terminals, fuse suite, indicators, and transformers. Determine the
specifications and quantity of MCCBs and MCBs to be configured based on the requirement.
Number of inputs: single or dual inputs
Input capacity: 400 A/250 A/160 A
Cabinet Configuration for a Modular Precision PDC
Figure 3-6 Cabinet configuration
The following uses a precision PDC with dual inputs as an example to describe the cabinet
configuration.