Huber tango User manual

Unistat®
V2.0.0
Operation Manual

OPERATION MANUAL
Unistat®
V2.0.0

OPERATION MANUAL
V2.0.0en/09.06.16//15.09 Unistat®
5
Unistat®
Pilot ONE®
This operation manual is a translation of the original operation manual.
VALID FOR:
TABLE-TOP MODELS
Unistat tango® (w/wl)
Unistat® P404
Unistat® 405(w)
Unistat® 705(w)
FREE-STANDING MODELS
Unistat® 4xx(w)
Unistat® 5xx(w)
Unistat® P505w
Unistat® P527w
Unistat® 6xx(w)
Unistat® P634w
Unistat® 8x5(w)
Unistat® P810w
Unistat® 9xx(w)
Unistat® P904w
Unistat® 10x5w

OPERATION MANUAL
Unistat® V2.0.0en/09.06.16//15.09
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“Unistat Control ONE“
and „Pilot ONE“
Description of the
LEDs in the flow dia-
gram
Components illustrat-
ed in the
LED flow diagram

OPERATION MANUAL
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Layout of the “Home”
screen

OPERATION MANUAL
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Table of contents
V2.0.0en/09.06.16//15.09
1Introduction 14
1.1 Details on the declaration of conformity....................................................... 14
1.2 Safety .......................................................................................................... 14
1.2.1 Symbols used for Safety Instructions..............................................................14
1.2.2 Proper operation.............................................................................................15
1.2.3 Reasonably foreseeable misuse......................................................................15
1.3 Responsible bodies and operators – Obligations and requirements............... 16
1.3.1 Obligations of the responsible body ...............................................................16
1.3.1.1 Proper disposal of resources and consumables .........................................16
1.3.1.2 Temperature control unit with natural refrigerants (NR) ..........................17
1.3.1.3 Temperature control units with fluorinated greenhouse gases/refrigerants19
1.3.2 Requirements for operators ...........................................................................19
1.3.3 Obligations of the operators...........................................................................20
1.4 General information..................................................................................... 20
1.4.1 Description of workstation .............................................................................20
1.4.2 Safety devices to DIN 12876 ...........................................................................20
1.4.3 Further protective devices ..............................................................................21
1.4.3.1 Power interruption.....................................................................................21
1.4.3.2 Alarm functions ..........................................................................................21
1.4.3.3 Warning messages......................................................................................21
1.5 Exemplary illustrations of the cooling variants.............................................. 22
1.5.1 Air cooling .......................................................................................................22
1.5.2 Water cooling..................................................................................................22
1.5.3 Consequence of inadequate energy dissipation.............................................23
2Commissioning 24
2.1 In-plant transport......................................................................................... 24
2.1.1 Lifting and transporting the temperature control unit...................................24
2.1.1.1 Temperature control unit with lifting eyes ................................................24
2.1.1.2 Temperature control unit without lifting eyes...........................................25
2.1.2 Positioning the temperature control unit.......................................................25
2.1.2.1 Temperature control unit with casters ......................................................25
2.1.2.2 Temperature control unit without casters .................................................25
2.2 Transportation lock ...................................................................................... 25
2.2.1 Transportation lock Type A.............................................................................26
2.2.1.1 Releasing the transportation lock (operating position)..............................26
2.2.1.2 Tightening the transportation lock (transport position) ............................26
2.2.2 Transportation lock Type B .............................................................................26
2.2.2.1 Releasing the transportation lock (operating position)..............................26
2.2.2.2 Tightening the transportation lock (transport position) ............................26
2.3 Unpacking.................................................................................................... 27
2.4 Ambient conditions...................................................................................... 27
2.4.1 EMC-specific notes..........................................................................................28
2.5 Installation conditions.................................................................................. 29
2.6 Temperature control unit for outdoor installation incl. winter operation ...... 29
2.7Recommended temperature control and cooling water hoses ...................... 30
2.8 Wrench sizes and torques............................................................................. 30

OPERATION MANUAL
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2.9 Temperature control units with water cooling.............................................. 31
2.10 Preparations for operation ........................................................................... 32
2.10.1 Unscrewing/activating the leveling feet (if any) .............................................32
2.10.2 Opening/closing valves ...................................................................................32
2.10.3 Mounting/removing the isolating sleeve (optional) .......................................33
2.10.3.1 Mounting the Isolating sleeve (only for externally open applications)......33
2.10.3.2 Removing the Isolating sleeve (only for externally closed applications)....33
2.11 Connecting an externally closed/open application........................................ 34
2.11.1 Connecting an externally closed application ..................................................34
2.11.2 Connecting an externally open application (bath)..........................................34
2.12 Connecting to the power supply ................................................................... 35
2.12.1 Connection using socket with protective earth (PE).......................................35
2.12.2 Connection via hard wiring .............................................................................35
2.12.3 Connecting the functional earth .....................................................................36
2.12.4 Converting the power supply connection.......................................................36
3Function description 37
3.1 Function description of the temperature control unit ................................... 37
3.1.1 General functions............................................................................................37
3.1.2 Other functions ...............................................................................................37
3.2 Information on the thermal fluids ................................................................ 38
3.3 To be noted when planning the test ............................................................. 39
3.4 “Pilot ONE®” controller ................................................................................ 40
3.4.1 Functional overview of “Pilot ONE®” ..............................................................40
3.5 Unistat® LED diagram ................................................................................... 42
3.6 Clock/event function.................................................................................... 42
3.6.1 Rechargeable accumulator .............................................................................42
3.6.2 Programmable event function ........................................................................43
3.6.2.1 Event function “Alarm clock event” ...........................................................43
3.6.2.2 Event function “Program event” ................................................................43
3.7 Operation via the touch screen..................................................................... 43
3.8 Display instruments ..................................................................................... 43
3.8.1 The touchscreen [88] ......................................................................................43
3.8.2 The LED-Indicator Temperature [90] ..............................................................44
3.8.3 The LED-Indicator Flow Chart [91] ..................................................................44
3.8.4 The LED-Indicator Status [92] .........................................................................44
3.9 Control instruments ..................................................................................... 44
3.9.1 The touchbuttons............................................................................................44
3.9.2 The categories.................................................................................................44
3.9.3 The sub-categories..........................................................................................45
3.9.4 The dialogs ......................................................................................................45
3.10 Function examples ....................................................................................... 45
3.10.1 Display of software version.............................................................................45
3.10.2 Start & Stop.....................................................................................................45
3.10.3 Copying the settings to a data carrier.............................................................46
3.10.3.1 Saving to a USB flash drive .........................................................................46
3.10.3.2 Loading from a USB flash drive...................................................................46
3.10.4 Restore factory settings ..................................................................................47
3.10.4.1 Restore to factory settings without overtemperature protection .............48
3.10.4.2 Restore to factory settings including overtemperature protection ...........48
4Setup mode 50
4.1 Setup mode ................................................................................................. 50

OPERATION MANUAL
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4.1.1 Turning on the temperature control unit .......................................................50
4.1.2 Setting the overtemperature protection ........................................................50
4.1.2.1 General information on the overtemperature protection .........................51
4.1.2.2 Setting “OT limit: heating” .........................................................................51
4.1.2.3 Setting “OT expansion vessel”....................................................................52
4.1.2.4 Setting “Process Safety” .............................................................................52
4.1.2.5 Monitoring via “Display OT values”............................................................52
4.1.3 Testing overtemperature protection for functionality ...................................52
4.1.4 Adjusting the Delta T limiter ...........................................................................53
4.1.4.1 Changing the Delta T limiter.......................................................................53
4.2 The temperature control circuit.................................................................... 53
4.2.1 Select temperature control: Internal or process ............................................54
4.2.2 Temperature control to internal temperature ...............................................54
4.2.3 Temperature control to process temperature................................................54
4.2.4 Delta T limiter .................................................................................................55
4.2.5 Monitoring the Pt100 temperature sensors...................................................55
4.2.6 Optimum control parameters for optimum temperature control..................55
4.2.7 Sub-category: “Select auto/expert mode”......................................................56
4.2.8 Sub-category: “Configuration auto” ...............................................................56
4.2.8.1 Sub-category: “Find parameters”...............................................................56
4.2.8.2 Sub-category: “Control Dynamics”.............................................................58
4.2.8.3 Sub-category: “Fluid Properties”................................................................59
4.2.8.4 Sub-category: “Display parameters” ..........................................................60
4.2.9 Category: “Configuration manual”..................................................................60
4.2.9.1 Sub-category: “Change parameters”..........................................................60
4.2.9.2 Sub-category: “Display parameters” ..........................................................61
4.2.9.3 Sub-category: “Control structure”..............................................................62
4.2.10 Sub-category: “Reset parameters” .................................................................62
4.2.11 Sub-category: “Display parameters”...............................................................62
4.2.12 Setting the setpoint thresholds ......................................................................63
4.2.13 Setting the setpoint ........................................................................................63
4.3 Filling, venting, degassing and draining......................................................... 64
4.3.1 Externally closed application ..........................................................................64
4.3.1.1 Filling and venting externally closed application........................................64
4.3.1.2 Degassing externally closed applications ...................................................66
4.3.1.3 Draining externally closed applications......................................................68
4.3.2 Externally open application ............................................................................68
4.3.2.1 Filling and venting externally open application..........................................69
4.3.2.2 Degassing externally open applications .....................................................70
4.3.2.3 Draining externally open applications........................................................71
5Normal operation 73
5.1 Automatic operation .................................................................................... 73
5.1.1 Temperature control.......................................................................................73
5.1.1.1 Starting the temperature control process..................................................73
5.1.1.2 Ending the temperature control process ...................................................73
5.1.2 Temperature control via a created temperature control program ................74
5.1.2.1 Starting the temperature control program ................................................74
5.1.2.2 Ending/cancelling the temperature control program ................................74
6Interfaces and software update 75
6.1 Interfaces at the “Pilot ONE®” controller ...................................................... 75
6.1.1 10/100 Mbps Ethernet for RJ45 network sockets ..........................................75