Huber Pilot ONE User manual

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CC®
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 V1.3.0
OperationManual
This documentaon does not contain a
device-specific technical appendix.
You can request the full operang instrucons from
[e-mail]. Please give the model designaon
and serial number of your temperature control unit
in your e-mail.

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OPERATIONMANUAL
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CC®
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 V1.3.0
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OPERATION MANUAL
V1.3.0en/06.07.15//14.06 Liability for errors and misprints excluded. CC®
5
CC®
This operation manual is a translation of the original operation manual.
VALID FOR:
K1x, K2x
CC®-K6(s),
CC®-Kxx
Variostat®
Ministat® 125(w), 2xx(w)
CC®-4xx(w/wl)
CC®-5xx(w/wl)
CC®-8xx(w)
CC®-90x(w)

OPERATION MANUAL
CC® Liability for errors and misprints excluded. V1.3.0en/06.07.15//14.06
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„Pilot ONE“
Layout of the “Home”
screen
K6 - Connections

OPERATION MANUAL
V1.3.0en/06.07.15//14.06 Liability for errors and misprints excluded. CC®
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K1x and K2x -
connections

OPERATION MANUAL
CC® Liability for errors and misprints excluded. V1.3.0en/06.07.15//14.06
8
Table of contents
V1.3.0en/06.07.15//14.06
1Introduction 14
1.1 Details on the declaration of conformity....................................................... 14
1.2 Safety .......................................................................................................... 14
1.2.1 Symbols used for Safety Instructions..............................................................14
1.2.2 Proper operation.............................................................................................15
1.2.3 Reasonably foreseeable misuse......................................................................15
1.3 Responsible bodies and operators – Obligations and requirements............... 16
1.3.1 Obligations of the responsible body ...............................................................16
1.3.1.1 Temperature control unit with natural refrigerants (NR) ..........................16
1.3.1.2 Temperature control devices with fluorinated greenhouse
gases/refrigerants ......................................................................................17
1.3.2 Requirements for operators ...........................................................................18
1.3.3 Obligations of the operators...........................................................................18
1.4 General information..................................................................................... 18
1.4.1 Description of workstation .............................................................................18
1.4.2 Safety devices to DIN 12876 ...........................................................................18
1.4.2.1 Temperature control unit (without heater) with classic float switch.........19
1.4.2.2 Temperature control units (with heater) with electronic low level sensor19
1.4.3 Further protective devices ..............................................................................19
1.4.3.1 Power interruption.....................................................................................19
1.4.3.2 Alarm functions ..........................................................................................20
1.4.3.3 Warning messages......................................................................................20
1.5 Exemplary illustrations of the cooling variants.............................................. 20
1.5.1 Air cooling .......................................................................................................20
1.5.2 Water cooling..................................................................................................21
1.5.3 Consequence of inadequate energy dissipation.............................................21
2Commissioning 22
2.1 In-plant transport......................................................................................... 22
2.2 Unpacking.................................................................................................... 22
2.3 Ambient conditions...................................................................................... 22
2.4 Installation conditions.................................................................................. 24
2.5 Recommended temperature control and cooling water hoses ...................... 24
2.6 Wrench sizes and torques............................................................................. 25
2.7 Temperature control units with water cooling.............................................. 25
2.8 Temperature control unit with batch............................................................ 26
2.8.1 Operation as bath thermostat ........................................................................26
2.9 Preparations for operation ........................................................................... 27
2.9.1 Opening/closing valves ...................................................................................27
2.9.2 Cooling/heating baths: Connect the energizing lead......................................27
2.10 Connecting externally closed application...................................................... 28
2.10.1 Connecting an externally closed application ..................................................28
2.11 Connecting to the power supply ................................................................... 29
2.11.1 Connection using socket with protective earth (PE).......................................29
2.11.2 Connection via direct wiring ...........................................................................30
2.11.3 Cooling/heating baths: Power cable connection of K6...................................30
2.11.4 Cooling/heating baths: Power cable connection of the K1x and K2x .............31

OPERATION MANUAL
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2.11.4.1 Utilization as a pure cooling bath (without hanger thermostat)................31
2.11.4.2 Utilization as a cooling/heating baths (with hanger thermostat) ..............32
3Function description 34
3.1 Function description of the temperature control unit ................................... 34
3.1.1 General functions............................................................................................34
3.1.2 Other functions...............................................................................................34
3.2 Information on the thermal fluids ................................................................ 35
3.2.1 Only valid for CC®-520w, CC®-525w, CC®-906w and cooling baths used in
continuous operation......................................................................................35
3.2.2 Information about Huber thermal fluids ........................................................36
3.3 To be noted when planning the test ............................................................. 36
3.4 “Pilot ONE®” controller ................................................................................ 37
3.4.1 Functional overview of “Pilot ONE®” ..............................................................37
3.5 Clock/event function.................................................................................... 39
3.5.1 Rechargeable accumulator .............................................................................39
3.5.2 Programmable event function ........................................................................40
3.5.2.1 Event function “Alarm clock event” ...........................................................40
3.5.2.2 Event function “Program event” ................................................................40
3.6 Operation via the touch screen..................................................................... 40
3.7 Display instruments ..................................................................................... 40
3.7.1 The touchscreen [88] ......................................................................................40
3.8 Control instruments ..................................................................................... 41
3.8.1 The touchbuttons............................................................................................41
3.8.2 The categories.................................................................................................41
3.8.3 The sub-categories..........................................................................................41
3.8.4 The dialogs ......................................................................................................41
3.9 Function examples ....................................................................................... 42
3.9.1 Display of software version.............................................................................42
3.9.2 Start & Stop.....................................................................................................42
3.9.3 Restore factory settings ..................................................................................43
3.9.3.1 Restore to factory settings without overtemperature protection .............46
3.9.3.2 Restore to factory settings including overtemperature protection ...........46
4Setup mode 47
4.1 Setup mode ................................................................................................. 47
4.1.1 Turning on the temperature control unit .......................................................47
4.1.2 Cooling/heating baths: Switching K6 on/off ...................................................47
4.1.2.1 Cooling/heating baths: Switching K6 on.....................................................47
4.1.2.2 Cooling/heating baths: Switching K6 off ....................................................48
4.1.3 Cooling/heating baths: Switching K1x and K2x on/off....................................48
4.1.3.1 Cooling/heating baths: Switching K1x and K2x on (without hanger
thermostat) ................................................................................................48
4.1.3.2 Cooling/heating baths: Switching K1x and K2x off (without hanger
thermostat) ................................................................................................48
4.1.3.3 Cooling/heating baths: Switching K1x and K2x on (with hanger thermostat)49
4.1.3.4 Cooling/heating baths: Switching K1x and K2x off (with hanger
thermostat) ................................................................................................49
4.1.4 Setting the overtemperature protection ........................................................50
4.1.4.1 General information on the overtemperature protection .........................50
4.1.4.2 Setting “OT limit: heating” .........................................................................50
4.1.4.3 Setting “OT expansion vessel”....................................................................51
4.1.4.4 Setting “Process Safety” .............................................................................51

OPERATION MANUAL
CC® Liability for errors and misprints excluded. V1.3.0en/06.07.15//14.06
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4.1.4.5 Monitoring via “Display OT values”............................................................51
4.1.5 Testing overtemperature protection for functionality ...................................52
4.1.6 Adjusting the Delta T limiter ...........................................................................52
4.1.6.1 Changing the Delta T limiter.......................................................................52
4.2 The temperature control circuit.................................................................... 52
4.2.1 Select temperature control: Internal or process ............................................53
4.2.2 Temperature control to internal temperature ...............................................53
4.2.3 Temperature control to process temperature................................................54
4.2.4 Delta T limiter .................................................................................................54
4.2.5 Monitoring the Pt100 temperature sensors...................................................54
4.2.6 Optimum control parameters for optimum temperature control..................55
4.2.7 Sub-category: “Select auto/expert mode”......................................................55
4.2.8 Sub-category: “Configuration auto” ...............................................................55
4.2.8.1 Sub-category: “Find parameters”...............................................................55
4.2.8.2 Sub-category: “Control Dynamics”.............................................................57
4.2.8.3 Sub-category: “Fluid Properties”................................................................58
4.2.8.4 Sub-category: “Display parameters” ..........................................................59
4.2.9 Category: “Configuration manual”..................................................................60
4.2.9.1 Sub-category: “Change parameters”..........................................................60
4.2.9.2 Sub-category: “Display parameters” ..........................................................61
4.2.9.3 Sub-category: “Control structure”..............................................................61
4.2.10 Sub-category: “Reset parameters” .................................................................61
4.2.11 Sub-category: “Display parameters”...............................................................62
4.2.12 Einfrierschutz für Temperiergeräte (nicht gültig für CC-520w, CC-525w, CC-
906w und Kältebäder im Dauerbetrieb) .........................................................62
4.2.13 Setting the setpoint thresholds ......................................................................63
4.2.14 Setting the setpoint ........................................................................................64
4.3 Filling, venting, degassing and draining......................................................... 64
4.3.1 Filling, venting, degassing and draining the bath thermostat.........................64
4.3.1.1 Filling and venting the bath thermostat and the externally closed
application..................................................................................................64
4.3.1.2 Degassing of bath thermostat ....................................................................65
4.3.1.3 Draining the bath thermostat.....................................................................66
5Normal operation 67
5.1 Automatic operation .................................................................................... 67
5.1.1 Temperature control.......................................................................................67
5.1.1.1 Starting the temperature control process..................................................67
5.1.1.2 Ending the temperature control process ...................................................67
5.1.2 Temperature control via a created temperature control program ................68
5.1.2.1 Starting the temperature control program ................................................68
5.1.2.2 Ending/cancelling the temperature control program ................................68
5.2 Cooling/heating baths: Automatic operation of K1x and K2x (without hanger
thermostat).................................................................................................. 69
5.2.1 Cooling/heating baths: K1x and K2x thermoregulation..................................69
5.2.1.1 Cooling/heating baths: K1x and K2x start thermoregulation.....................69
5.2.1.2 Cooling/heating baths: K1x and K2x stop thermoregulation .....................69
6Interfaces and software update 70
6.1 Interfaces at the “Pilot ONE®” controller ...................................................... 70
6.1.1 10/100 Mbps Ethernet for RJ45 network sockets ..........................................70
6.1.2 USB-2.0 interface ............................................................................................71
6.1.2.1 USB-2.0 interface, host...............................................................................71