HUCK Seiltechnik 4959-20 User manual

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
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AAssembly instructions Adventure Bridge
with wooden rungs,
Art. No. 4959-20
Operator: _____________________________________________________
Location:______________________________________________________
Attention!
The distance between the center of the poles is 3.00 x 1.00m.
In case of an eventual add-on of any other rope-parcours elements
(e.g. “Haiger”, “Dillenburg”, “Fun Parcours”, etc.) the different
distance between the poles has to be considered!

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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Revision history
Revision 1 –2004- 04-28
The first released version
Assembly instructions
Revision 8 –2020-06-17 PM
Mindestraum geändert nach Tabelle
All rights reserved
© Copyright 2003 Huck Seiltechnik GmbH

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
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Contents
AAssembly instructions Adventure Bridge with wooden rungs, Art. No. 4959-20 ..................1
1Introduction Assembling ...............................................................................................................4
2Datasheet Adventure bridge with wooden rungs, article 4959-20.............................................6
3Delivery contents (parts list with part numbers).........................................................................8
4Abkürzungen.................................................................................................................................10
5Erection instructions....................................................................................................................11
6Post installation checks...............................................................................................................14
BMaintenance instructions Adventure Bridge with wooden rungs, Art.-No. 4959-20 ............15
7Introduction Maintenance............................................................................................................16
8General maintenance information ..............................................................................................17
9Maintenance timetable.................................................................................................................19
10 Regular maintenance ...................................................................................................................20
11 Monthly maintenance...................................................................................................................21
12 Quarterly maintenance.................................................................................................................21
13 Half yearly maintenance...............................................................................................................21
14 Annual maintenance.....................................................................................................................22
15 Maintenance printout ...................................................................................................................23
16 Hand over document....................................................................................................................25
List of Tables
Table 3-1: Delivery contents, in words.....................................................................................................8
Table 3-2: Delivery contents, in symbols .................................................................................................9

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1 Introduction Assembling
1.1 General information
This equipment should be installed, inspected, maintained and operated in
accordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).
Please consider that the installation has to be carried out only on even
terrain (max.slope up to 3%).
Any spare parts that may be required can be obtained directly from your
supplier or from Fa. Huck Seiltechnik GmbH
Adress: Huck Seiltechnik GmbH
Dillerberg 3
D-35614 Aßlar/Berghausen
Tel. [phone]
Fax [phone]
Please do not hesitate to call your supplier if you have any problems during in-
stallation or with any other questions. You can reach us at the following Tel.
[phone].
Following installation, complete assembly instructions, maintenance in-
structions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold
welding may occur when the nuts are tightened. To prevent this, it is
necessary to spray the nuts and bolts with Teflon spray or another simi-
lar lubricant.
.

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Drawings / Views
All optical drawings are showing only the measurements/dimensions and
are no mandatory technical views of the complete item.
We reserve the right to change technical details of our articles which are
serving for the further development of our articles and are reasonable for
the customer.
Measurement tolerances
Because of the properties and characteristics of the components, minor
measurement tolerances compared to the indication on the sketches are
possible.
This concerns all shown measurements except the foundation meas-
urements resp. measurements below upper edge ground level/play area.

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2 Datasheet Adventure bridge with wooden rungs, article 4959-20
1. Component zone: 3100 x 1110 mm
Safety zone: 5600 x 3360 mm
height of equipment: 1440 mm
height of fall: 600 mm
Fall protection area: 17 m²
2. Required safety surface:
Surface material
Description / mm
Minimum thick-
ness of layer / mm
Maximum height
of fall / mm
Lawn / topsoil
-
-
≤ 1000*
Bark mulch
20 –80 Particle
size
300
≤ 2000
400
≤ 3000
Wood chips
5 –30 Particle size
300
≤ 2000
400
≤ 3000
Sand
0,25 –2 Grain size
300
≤ 2000
400
≤ 3000
Gravel
0,25 –8 Grain size
300
≤ 2000
400
≤ 3000
Other floor materi-
als
As per HIC audited
Critical drop
height as tested
Sand and gravel must be well rounded to remove most of the silty or clayey particles. Washed sand or gravel is considered to be
alluvial and free from silty or clayey particles. With gravel this is generally described as "pearl gravel". Degree of non-uniformity
D60/D10 < 3.0. The grain size can be determined by using a sieve method.
3. Name and size of the largest part of the device:
Steel post Ø 102 mm / lg. 2400 mm
4. Name and weight of the heaviest of the equipment:
4x Steel posts ~ 100 kg
5. Intended age group: 3 years and over
6. Attention! Device for setting in concrete.
Foundation
Concrete: C25/30
Concrete requirements: 1,72 m³
Foundations size: 1800 x 800 x 600 mm
Quantity: 2x
Concrete upper edge: 400 mm below upper edge (O.K.) of play level
Excavation size:
2x 1800 x 800 x 1100 mm (inclusive 100 mm drainage layer)

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7.
Round off foundation edges (min.R = 100 mm)! Sizes of fundations are
“4-5” (natural ground).
Soil class 4: soft to medium plasticity, interleave bound, with minor por-
tion of stone (portion < 30% with bigger diameter of 63 mm grain size).
Soil class 5 : ground with soil class 3 and 4 with big portion of stones
(portion > 30% with bigger diameter of 63 mm grain size).
In case of sandy and soft soils, the surface measure of foundations have
to be enlarged for about 50%!
8. assembly time approx. 1 hours after completion of the excavation of the re-
spective excavation sizes
Needed persons: 2
9. Possibly required spare parts can be obtained directly from your supplier or
from the company Huck Seiltechnik GmbH
Adress: Huck Seiltechnik GmbH
Dillerberg 3
D-35614 Aßlar/Berghausen
Tel. [phone]
Fax.[phone]
10. We hereby confirm that this item of play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

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3 Delivery contents (parts list with part numbers)
3.1 In words
Table 3-1: Delivery contents, in words
Pos.
Quantity
Element / Description
Size
O.K.
Missing
01
4
Steel post
Ø 102 mm /
lg. 2400 mm
02
4
Red cover cap
Ø 102 mm
03
4
Pipe clamp with carriage bolt
and stop nut
Ø 102 mm
04
12
Self-tapping screw
5,5 x 25 mm
05
4
Pipe clamp with threaded
bolt + 2 nuts
Ø 102 mm /
M10 x 150 mm
06
1
Wooden bridge /
play equipment
Lg. 3000 mm

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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3.2 In symbols
Table 3-2: Delivery contents, in symbols
Pos.
Quantity
Symbol
01
4
Ø 102 mm / lg. 2400 mm
02
4
Ø 102 mm
03
4
Ø 102 mm
04
12
5,5 x 25 mm
05
4
M10 x 150 mm
06
1
Lg. 3000 mm

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4 Abkürzungen
AB
The legally prescribed setting times must be observed!
AM
Achsmaß
D
C25/30 concrete (for foundations)
ER
Ground, fall protection etc. (ground) 100 mm thick
F
Fall protection
G
Drainage layer
Gehw. Pl.
Pavement slab (ca. 300 x 300 mm) / on site customer
Lg.
Length
O.K
Top edge play level
PSN
Minimum safety area according to standard
PSE
Minimum safety area according to recommendation

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5 Erection instructions

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6 Post installation checks
If the equipment has not been installed safely, you must ensure that the
public is prevented from using it.
6.1 Marking filler depth
•Labelling the posts to show the depth of material provided as fall protection
(i.e. loose filler).
6.2 The equipment has not been installed safely in the following cases:
•Installation of equipment is not complete.
•The protective surface has not been installed.
•Appropriate maintenance work cannot guarantee operational safety.
6.3 Removal of all assembly aids
•Please make sure that all assembly aids have been removed from the play-
ing area. The equipment must not be approved for use until this check has
been carried out.
6.4 Information about inspection of the equipment before first use
•No special inspection required.
6.5 Retighten bolts
•After one week of operation, please retighten all bolts again. Later upon re-
spective maintenance.

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BMaintenance instructions
Adventure Bridge with wooden rungs,
Art.-No. 4959-20

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7 Introduction Maintenance
7.1 General informations
This equipment should be installed, inspected, maintained and operated in ac-
cordance with EN 1176-7 guidelines.
Please note: Providing any necessary repairs are carried out, a piece of
play equipment that is inspected regularly cannot become so damaged
that it is dangerous.
Any spare parts which may be required can be obtained directly from your
supplier.
This equipment should only be assembled, maintained and repaired by
persons with the necessary expertise.
A copy of the inspection record should be given to the operator,
who must confirm receipt.
This maintenance instruction is based on the standard
“EN 1176-1:2017”.

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8 General maintenance information
8.1 Maintenance intervals
Maintenance intervals are based on average use. Please note that more fre-
quent inspections and/or maintenance are required if the play equipment is
subject to intensive use.
8.2 Inspection frequency
The frequency of inspections must be based on actual use. Factors that affect
frequency include vandalism, location (e.g. coastal proximity), air pollution and
the age of the equipment.
8.3 Maintenance products and procedures
All nuts and bolts are hot-dip galvanised or stainless steel. One of the charac-
teristics of stainless steel is that uncontrolled cold welding may occur when the
nuts are tightened. To prevent this, it is necessary to spray the nuts and bolts
with Teflon spray or another similar lubricant.
8.4 Spare parts
All spare parts must conform to the manufacturer’s specifications.
8.5 Identifying spare parts
All spare parts are listed in the parts list. The parts list follows the installation
requirements.
8.6 Special instructions for the disposal of individual equipment compo-
nents
No special instructions are necessary.
8.7 Special measures during the break-in period
No later than 2 weeks after assembly, all screwed connections should be
checked and tightened if necessary.
8.8 Drainage holes
All drainage holes should be kept clear.
8.9 Maintenance of protective surfaces
Surfaces providing fall protection must also be maintained regularly. It is par-
ticularly important to maintain the correct level of loose surface material and
add more if necessary.

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8.10 Faults
Demeges must be repaired as soon as they are detected. If serious
defects that affect the safetyness cannot be repaired straight away, the
playground item must be blocked with immediate effect.
8.11 Loose screws
Loose screws always cause quality problems and put safety at risk.
Therefore, loose screws should always be tightened and checks carried
out to ensure that there are no missing screws.
8.12 Preventing equipment use
The use of the equipment should be prevented in case of incomplete installa-
tion, disassembly, maintenance, repairs and faults.
8.13 Safeguarding the guarantee
Steel posts and footings are covered by our guarantee if regular maintenance
is carried out and recorded in writing.
Our general terms and conditions apply. Maintenance of steel poles first takes
place after 3 years. The steel posts must be excavated down to the concrete
foundations and checked for corrosion.
Zinc paint should be applied to any corroded areas and scratches.
Check ropes for abrassion, replace ropes where coating is damaged down to
the steel inlet.

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9 Maintenance timetable
9.1 Special advices
9.1.1 Maintenance interval
We strongly advise you to carry out inspections and maintenance work within
the specified periods as use of the equipment, the weather and malicious van-
dalism cause wear and tear that compromises the safety and function of the
equipment.
9.1.2 Maintenance intervals in the event of intensive use
Please note that more frequent inspections and/or maintenance are required if
the play equipment is subject to intensive use.
9.1.3 Faults that compromise safety
In the event of a fault that compromises safety, quick action must be tak-
en. This may involve repairing it immediately or shutting down and dis-
mantling the equipment.
9.1.4 Faults that compromise function
Faults that compromise function should also be repaired immediately.
Such faults lower the value of the equipment to the user and encourage
malicious vandalism, which may render the equipment less safe. Any
damage should also be repaired immediately.

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10 Regular maintenance