HUCK Seiltechnik Easy-Climb 4 User manual

HUCK Seiltechnik GmbH • Dillerberg 3 • 35614 Asslar-Berghausen
[email protected] • www.huck.net
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1
AAssembly instruction
Easy –Climb 4
Part no. 4591-40-4
Operator:______________________________________________________
Location:______________________________________________________
Attention!
The distance between the center of the poles is 2.25m.
In case of an eventual add-on of any other rope-parcours elements
(e.g. “Haiger”, “Dillenburg”, “Fun Parcours”, etc.) the different
distance between the poles has to be considered!

HUCK Seiltechnik GmbH • Dillerberg 3 • 35614 Asslar-Berghausen
[email protected] • www.huck.net
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Revision history
Revision 0 –2007- 12-04
First released version
Assembly instruction SP
Revision 3 –2011-07-04
Sicherheitsbereich FH
All rights reserved
© Copyright 2007 Huck Seiltechnik GmbH

HUCK Seiltechnik GmbH • Dillerberg 3 • 35614 Asslar-Berghausen
[email protected] • www.huck.net
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Table of content
AAssembly instruction Easy –Climb 4 part no. 4591-40-4........................................................1
1Introduction installation.................................................................................................................4
2Data sheet Easy –Climb 4 part no. 4591-40-4 ............................................................................5
3Scope of supply, parts list with part numbers.............................................................................8
4Assembly instructions .................................................................................................................10
5Examination after installation......................................................................................................15
BMaintenance instruction Easy –Climb 4 part no. 4591-40-4.................................................15
6Introduction maintenance............................................................................................................17
7General maintenance information...............................................................................................18
8Maintenance timetable .................................................................................................................20
9Regular maintenance (image).....................................................................................................21
10 Monthly maintenance (text) .......................................................................................................22
11 Quarterly maintenance (text).....................................................................................................22
12 Half-yearly maintenance (text)...................................................................................................22
13 Annual maintenance - main inspection (text)..........................................................................23
14 Maintenance printout ...................................................................................................................25
15 Hand-over document....................................................................................................................27
Tables’ legends
Table 3-1: Scope of supply, parts list with part numbers .........................................................................8
Table 3-2: Scope of supply, parts list with part numbers .........................................................................9

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1 Introduction installation
1.1 General information
This equipment should be installed, inspected, maintained and operated in ac-
cordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
tables 3-1 and 3-2).
Please consider that the installation has to be carried out only on even
terrain (max. slope up to 3%).
Any spare parts that may be required can be obtained directly from your sup-
plier or HUCK Seiltechnik GmbH.
Address: Huck Seiltechnik GmbH
Dillerberg 3
35614 Aßlar/Berghausen
Phone [phone] / 8311-0
Fax [phone] / 8311-79
Please do not hesitate to call your supplier +49 (0)6443/ 8311- 99 if you have
any problems during installation or in case of any other questions.
Following installation, complete assembly instructions, maintenance in-
structions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document!!!
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold weld-
ing may occur when the nuts are tightened. To prevent this, it is neces-
sary to spray the nuts and bolts with Teflon spray (for example HTS plus
Teflon no. 893128, can be purchased from the company Würth) or an-
other similar lubricant.

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2 Data sheet Easy –Climb 4
part no. 4591-40-4
1. Space required without safety area: 2,35 m x 2,20 m
Space required including safety zone: 4,70 m x 4,60 m
Height of fall: max. 1,50 m
Images (individual drawings) are not true to scale!!
2. Specified ground surface:
Surface material
Description
mm
Minimum thick-
ness of layer
mm
Maximum
height of fall
mm
Lawn/top soil
<= 1000*
Chipped bark
grain size 20 –80
300/400
<= 2000/3000
Wood chippings
grain size 5 –30
300/400
<= 2000/3000
Sand
grain size 0,2 –2
300/400
<= 2000/3000
Gravel
grain size 2 –8
300/400
<= 2000/3000
Other ground
surface materials
Like tested according
to HIC
*In Germany, lawn is a sufficient ground surface in the safety zone for heights of up to
1,50 m.
3. Name and complete dimension of the largest part of the equipment
2 steel posts Ø 102 mm; length 2,40 m
4. Name and weight of the heaviest part of the equipment:
Steel post (1 piece) ~ 18 kg
5. Allowed age group: 2 years and up
6. Attention! Equipment to be embedded in concrete
Concrete: C22/30
Concrete requirement: ~1,30 m³
Excavation:
2x0,80 m long x 0,80 m wide, total depth 0,90 m including 10 cm percolation layer.
Size of foundation:
2x0,80 m long x 0,80 m wide x 0,50 m high, upper edges of concrete rounded.
Upper edges of concrete are rounded! Foundation sizes apply for regular
soil classification 4-5 (grown surface).
Soil classification 4: Light up to medium plasticity, interlaced, with little
sediment (proportion < 30 % larger than 63 mm grain size in diameter)
Soil classification 5: Grounds of soil classification 3 and 4 with more
sediment (proportion > 30 % larger than 63 mm grain size in diameter)
For safety reasons, foundations of sandy, soft grounds should be lay-
ered with a larger surface of at least 50%.
7. Assembly time once steel posts are set in concrete: approximately 1 hour
Number of persons required:

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8. Any spare parts that may be required can be directly obtained from your supplier or Huck Seil-
technik GmbH
Address: Huck Seiltechnik GmbH
Dillerberg 3
D-35614 Aßlar/Berghausen
Phone [phone] / 8311-0
Fax [phone] / 8311-79
We herewith confirm that this play equipment is tested and
certified according to the new play equipment norm EN 1176.

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Drawings / views
All optical illustrations simply demonstrate the propor-
tions/dimensions to be followed, but are not binding, technical
equipment images.
Technical modifications supporting the advancement of our ar-
ticles are subject to change.
Tolerances / proportions
Due to the quality and characteristics of equipment parts, mi-
nor dimensional tolerances over drawings data are possible.
This regards all visible dimensions, except for foundation di-
mensions respectively dimensions below OK ground sur-
face/play surface.

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3 Scope of supply, parts list with part numbers
3.1 in letters (attention –number of items refer to 1 unit!!)
Table 3-1: Scope of suppply, parts list with part numbers
Pos.
Num-
ber of
items
Element /
description
Size
O.K.
Mis-
sing
1
2
Steel posts
Ø 102 mm - 2,40 m long
2
2
Red post shoes made of syn-
thetic
für Ø 102 mm
3
2
Tube clamps (with coach bolts and
stop screw nuts)
.
4
2
Tube clamps with threaded bolt
M10 x 150 mm + 2 nuts
5
1
Play equipment part
(Net element, pre-assembled)
6
8
Scew-in ground anchors
100
1
Red paint (1 can) + paint brush
½ liter
101
6
Self-cutting PIAS screw (for
pos. 2)
3,5 x 19 mm

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3.2 as symbols
Table 3-2: Scope of supply, parts list with part numbers
Pos.
Num-
ber of
items
Symbol
1
2
Ø 102 mm - 2,40 m long
2
2
for Ø 102 mm
3
2
for Ø 102 mm
4
2
for Ø 102 mm
5
1
6
7
100
1
Paint (red) ½ liter
101
6
3,5 x 19 mm

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4 Assembly instruction

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[email protected] • www.huck.net
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EASY –Climb 1, part no. 4591- 40-4
Explanation to abbreviations and signs:
AB
Setting time for concrete C25/30 minimum 7-8 days
AM
Dimension between axes of posts (center-center)
LM
Clear post dimension
D
Concrete C25/30 ( for foundation )
DR
Top view
F
Fall protection
FR
Foundation radius at least 10 cm
Gehw.
Pl.
Liner, e.g sidewalk slab, is to be underlayed to the posts by
the customer! Top edge –percolation layer (see drawing)
G
Percolation layer 10 cm
S.A.
Side view
O.K
Upper play level
M.Lot !!
Posts are absolutely to be assembled perpendicular!
PS
Space required including safety area
ML
Length of posts above play level
Upper edges of concrete are rounded! Foundation sizes apply for
regular soil classification 4-5 (grown surface).
Soil classification 4: Light up to medium plasticity, interlaced, with
little sediment (proportion < 30 % larger than 63 mm grain size in
diameter).
Soil classification 5: Grounds of soil classification 3 and 4 with more
sediment (proportion > 30 % larger than 63 mm grain size in diame-
ter)
For safety reasons, foundations of sandy, soft grounds should be
layered with a larger surface of at least 50%.
See drawings

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5 Examination after installation
If the equipment is not installed in a secure manner you must ensure that
access is closed to the public!
5.1 Marking the filling level
•Markings on the equipment to indicate filling levels of fall protection material
(for example of loose filling material).
5.2 In the following cases the equipment is not yet safely installed:
•safe installation of the equipment is not fully completed
•impact absorbing surface is not installed yet
•the upkeep of occupational safety through appropriate maintenance can not
be guaranteed.
5.3 Removing assembly accessories
•Please make sure that all accessories, which were used for the installation of
the equipment, are removed from the play area! Only then the equipment can
be declared open.
5.4 Details concerning inspection of the equipment prior to the first use
•No acceptance test specifications apply prior to first use.
5.5 Retighten bolts
•Please retighten all bots after one week of initial use. Later, it is sufficient to re-
tighten the bolts with every maintenance.

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BMaintenance instruction
Easy –Climb 4
Part no. 4591-40-4

HUCK Seiltechnik GmbH • Dillerberg 3 • 35614 Asslar-Berghausen
[email protected] • www.huck.net
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Revision history
Revision 0 –2007-12-04
First released version
Assembly instruction SP
Revision 3 –2011-07-04
Sicherheitsbereich FH
All rights reserved
© Copyright 2007 Huck Seiltechnik GmbH

HUCK Seiltechnik GmbH • Dillerberg 3 • 35614 Asslar-Berghausen
[email protected] • www.huck.net
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17
6 Introduction maintenance
6.1 General information
This equipment should be installed, inspected, maintained and operated in ac-
cordance with EN1176-7 guidelines.
Please note: Providing any necessary repairs are carried out, a piece of
play equipment that is inspected regularly cannot become so damaged
that it is dangerous.
Any spare parts that may be required can be obtained directly from your sup-
plier or HUCK Seiltechnik GmbH
Address: Huck Seiltechnik GmbH
Dillerberg 3
35614 Aßlar/Berghausen
Phone [phone] / 8311-0
Fax [phone] / 8311-79
This equipment should only be assembled, maintained and repaired by
persons with the necessary expertise.
A copy of the inspection record is to be handed over to the operator, who
must confirm receipt.
This maintenance instruction is based on the standard “EN 1176-
1:2008”.

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7 General maintenance information
7.1 Maintenance intervals
Maintenance intervals are based on average use. Please note that more fre-
quent inspections and/or maintenance are required if the play equipment is
subject to intensive use!
7.2 Inspection frequency
The frequency of inspections must be based on actual use. Factors that affect
frequency include vandalism, location (e.g. coastal proximity), air pollution and
the age of the equipment!
7.3 Maintenance products and procedures
All nuts and bolts are hot-dip galvanised or stainless steel. One of the charac-
teristics of stainless steel is that uncontrolled cold welding may occur when the
nuts are tightened. To prevent this, it is necessary to spray the nuts and bolts
with Teflon spray (for example HTS plus Teflon no. 893128, can be purchased
from the company Würth) or another similar lubricant.
7.4 Spare parts
All spare parts must comply with the manufacturer’s specifications!
7.5 Identifying spare parts
All spare parts are listed in the parts list. You find the parts list in chapter 3.
7.6 Special instructions for the disposal of individual equipment
components
No special instructions are necessary.
7.7 Special measures in the starting time
No later than 2 weeks after assembly, all screwed connections should be
checked and tightened if necessary.
7.8 Maintenance of fall protection surfaces
Surfaces providing fall protection must also be maintained regularly. It is par-
ticularly important to maintain the correct level of loose surface material and
add more if necessary.