HUCK Seiltechnik Mini Pirates Tower-Fortuna User manual

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
\\CAD1\Huck-SG_Mont-Anl\Huck-Mont\Englisch\4687-35\Mini_PiratenturmFortuna_4687_35_ST_B_L_1_GBR.doc - 1 -
AAssembly instructions
Mini Pirates Tower-Fortuna
Art. 4687-35
Operator: _____________________________________________________
Location:______________________________________________________

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
2 \\CAD1\Huck-SG_Mont-Anl\Huck-Mont\Englisch\4687-35\Mini_PiratenturmFortuna_4687_35_ST_B_L_1_GBR.doc
Revision history
Revision 0 –2012-04-20
The first allowed version
Assembly instructions
Revision 0 All rights reserved
© Copyright 2012 Huck Seiltechnik GmbH

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
\\CAD1\Huck-SG_Mont-Anl\Huck-Mont\Englisch\4687-35\Mini_PiratenturmFortuna_4687_35_ST_B_L_1_GBR.doc - 3 -
Contents
AAssembly instructions Mini Pirates Tower-Fortuna Art. 4687-35.............................................1
1Introduction Assembling ...............................................................................................................4
2Datasheet, Mini Pirates Tower-Fortuna art.# 4687-35.................................................................6
3Delivery contents (parts list with part numbers).........................................................................8
4Erection instructions....................................................................................................................13
5Delivery contents (parts list with part numbers).......................................................................25
6Post installation checks...............................................................................................................32
BMaintenance instructions Mini Pirates Tower-Fortuna Art. 4687-35......................................17
7Introduction Maintenance............................................................................................................19
8General maintenance information ..............................................................................................20
9Maintenance timetable.................................................................................................................22
10 Regular maintenance ...................................................................................................................23
11 Monthly maintenance...................................................................................................................24
12 Quarterly maintenance.................................................................................................................24
13 Half yearly maintenance...............................................................................................................24
14 Annual maintenance.....................................................................................................................25
15 Maintenance printout ...................................................................................................................26
16 Hand over document....................................................................................................................28
List of Tables
Table 3-1: Delivery contents, in words.....................................................................................................8
Table 3-2: Delivery contents, in symbols .................................................................................................9

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
4 \\CAD1\Huck-SG_Mont-Anl\Huck-Mont\Englisch\4687-35\Mini_PiratenturmFortuna_4687_35_ST_B_L_1_GBR.doc
1 Introduction Assembling
1.1 General information
This equipment should be installed, inspected, maintained and operated in
accordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).
Please consider that the installation has to be carried out only on even
terrain (max.slope up to 3%).
Any spare parts that may be required can be obtained directly from your
supplier.
Please do not hesitate to call your supplier if you have any problems during
installation or in case of any other questions.
Following installation, complete assembly instructions, maintenance
instructions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold
welding may occur when the nuts are tightened. To prevent this, it is
necessary to spray the nuts and bolts with Teflon spray or another similar
lubricant.
We hereby confirm that this play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
\\CAD1\Huck-SG_Mont-Anl\Huck-Mont\Englisch\4687-35\Mini_PiratenturmFortuna_4687_35_ST_B_L_1_GBR.doc - 5 -
Drawings / Views
All optical drawings are showing only the measurements/dimensions and
are no mandatory technical views of the complete item.
We reserve the right to change technical details of our articles which are
serving for the further development of our articles and are reasonable for
the customer.
Measurement tolerances
Because of the properties and characteristics of the components, minor
measurement tolerances compared to the indication on the sketches are
possible.
This concerns all shown measurements except the foundation
measurements resp. measurements below upper edge ground level/play
area.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
6 \\CAD1\Huck-SG_Mont-Anl\Huck-Mont\Englisch\4687-35\Mini_PiratenturmFortuna_4687_35_ST_B_L_1_GBR.doc
2 Datasheet, Mini Pirates Tower-Fortuna art.# 4687-35
1. Space requirement: 2.35 m x 3.40 m and/or 5.35 m x 6.40 m including safety
zone, height of fall 1.50 m
The Images (individual drawings) are not to scale !!
2. Required safety surface:
Surface material
Description
mm
Minimum
thickness of
layer
mm
Maximum
height of fall
mm
Topsoil grass
<= 1000*
Chipped bark
20 –80 grain size
300/400
<= 2000/3000
Wood chippings
5 –30 grain size
300/400
<= 2000/3000
Sand
0.2 –2 grain size
300/400
<= 2000/3000
Gravel
2 –8 grain size
300/400
<= 2000/3000
Other ground
materials
As recommended by
manufacturer
3. Name and overall dimension of the largest component:
Steel post ( piece) length 3.40 m, ø 102 mm
4. Name and weight of the heaviest component:
Play component (1 piece), approx. 30 kg
5. Intended age group: 3 years and over
6. Please note that this equipment is set in concrete.
Concrete: C25/30
Required concrete: 0.35 m3
Foundation/area to be excavated:
1 x 0.80 m long x 0.80 m wide, total depth 0.90 m including 10 cm drainage
Top edge of concrete 30 cm below ground level
Round off foundation edges (min.R = 100 mm)! Sizes of fundations are “4-5”
(natural ground).
Soil class 4: soft to medium plasticity, interleave bound, with minor portion of
stone (portion < 30% with bigger diameter of 63 mm grain size).
Soil class 5 : ground with soil class 3 and 4 with big portion of stones
(portion > 30% with bigger diameter of 63 mm grain size).

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
\\CAD1\Huck-SG_Mont-Anl\Huck-Mont\Englisch\4687-35\Mini_PiratenturmFortuna_4687_35_ST_B_L_1_GBR.doc - 7 -
In case of sandy and soft soils, the surface measure of foundations have to be
enlarged for about 50%!
7. Assembly time, once foundations completed: 1/2 hour.
Required assistants: 1 person.
8. Any spare parts which may be required can be obtained directly from
your supplier.
9. We hereby confirm that this item of play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
8 \\CAD1\Huck-SG_Mont-Anl\Huck-Mont\Englisch\4687-35\Mini_PiratenturmFortuna_4687_35_ST_B_L_1_GBR.doc
3 Delivery contents (parts list with part numbers)
3.1 In words
Table 3-1: Delivery contents, in words
Pos.
Quantity
Element /
Description
Size
O.K.
Missing
1
1
Steel post
Ø 102 mm - 3.40 m lg
2
1
Ring clamp with bolt M10X100
+2 nuts
for Ø 102 mm
3
1
Cross frame
Ø 102 mm
4
10
Ring clamps with Carriage
bolts
M10 galv.
7
1
Play component 1
8
1
Play component 2
5.5 x 25 mm
9
1
Ring clamp connected to Pos.
10
10
1
Blue Platform plate
for M12
100
4
Adjustment bolts for Pos.3
M10X20
107
5
Red Post caps
M12, galv.
108
15
Self drilling screws
5.5X25 mm
109
8
Schackle
M6
110
8
Swivel
111
8
Screw –In-Ground Ankers
112
1
Loctite
113
3
Carriage bolts(2 x pre-
assembled)
M8X35 mm
114
3
Acorn nuts(2 x pre-
assembled)
M8
115
3
Washers(2 x pre-assembled)
8X25
1
Sidewalk Stone
400X400X60mm

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
\\CAD1\Huck-SG_Mont-Anl\Huck-Mont\Englisch\4687-35\Mini_PiratenturmFortuna_4687_35_ST_B_L_1_GBR.doc - 9 -
3.2 In symbols
Table 3-2: Delivery contents, in symbols
Pos.
Quantity
Symbol
1
1
2
1
3
1
4
10
7
1

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
10 \\CAD1\Huck-SG_Mont-Anl\Huck-Mont\Englisch\4687-35\Mini_PiratenturmFortuna_4687_35_ST_B_L_1_GBR.doc
Pos.
Quantity
Symbol
8
2
9
6
10
0,33Liter
100
2
107
2
108
2
109
2
110
2