HUCK Seiltechnik Midi Climbing Teepee User manual

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected] - www.huck.net
Voglnestbaum Mini 4652-30 - 1 -
AInstallation Instructions
Midi Climbing Teepee
Art No.4587-22
Operator:___________________________________________________________
Location: ___________________________________________________________

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected] - www.huck.net
- 2 - Voglnestbaum Mini 4652-30 Vogelnestb
Revisionshistorie
Revision 0 – 2012-07-09
Erste freigegebene Version FH
Montageanleitung
Revision 0
Alle Rechte vorbehalten
© Copyright 2012 Huck Seiltechnik GmbH
Dokument1

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected] - www.huck.net
Voglnestbaum Mini 4652-30 - 3 -
Contents:
A Assembly Instructions ...................................................................................................................1
1 Introduction Assembly....................................................................................................................4
2 Data Sheet .......................................................................................................................................6
3 Delivery Contents (parts list with description)............................................................................8
4 Erection Instructions....................................................................................................................10
5 Post Installation Checks ..............................................................................................................16
B Maintenance Instructions ............................................................................................................18
6 Introduction Maintenance.............................................................................................................18
7 General Manitenance Information..............................................................................................19
8 Maintenance Timetable...............................................................................................................21
9 Maintenance Illustration...............................................................................................................22
10 Monthly Maintenance ...................................................................................................................23
11 Quarterly Maintenance .................................................................................................................23
12 Half Year Maintenance .................................................................................................................24
13 Annual Maintenance.....................................................................................................................24
14 Maintenance Printout................................................................................................... ...............25
15 Handover Document....................................................................................................................27
List of Tables
Table 3-1: Delivery Contents, in words ....................................................................................................8
Table 3-2: Delivery Contents, in symbols.................................................................................................9

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected] - www.huck.net
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1 Introduction Assembly
1.1 General Information
This equipment should be installed, inspected, maintained and operated in
accordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
tables 3-1 and 3-2).
Please consider that the installation has to be carried out only on even
terrain (max slope up to 3%).
Any spare parts that may be required can be obtained directly from you
supplier.
Please do not hesitate to call your supplier if you have any problems during
installation or in case of any other questions.
Following installation, complete assembly instructions, maintenance
instructions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold
welding may occur when nuts are tightened. To prevent this, it is
necessary to spray the nuts and bolts with teflon spray or another similiar
lubricant.
We hereby confirm that this play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected] - www.huck.net
Voglnestbaum Mini 4652-30 - 5 -
Drawings / Views
All optical drawings are showing only the measurements/dimensions and are
not mandatory technical views of the complete items.
We reserve the right to change technical details of our articles which are
serving for the further development of our articles and are reasonable for the
customer.
______________________________________________________________
Measurements / Tolerances
Because of the properties and characteristics of the components, minor
measurement tolerances compared to the indication on the sketches are
possible.
This concerns all shown measurements except the foundation measurement
resp. Measurements below upper edges ground level/play area.

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
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Datasheet: Midi Cheops Pyramid Art. 4587-22
1. Space requirement: Ø 8.15m and/or Ø 11.20m including safety zone, height of
fall 1.40m
2. Required Safety Surface:
Surface Material Description Minimum
thickness of
layer in mm
Maximum Height
of Fall mm
Topsoil Grass <= 1000*
Chipped Bark 20 – 80 Grain Size 300 <= 2000
400 <= 3000
Wood Chippings 5 – 30 Grain Size 300 <= 2000
400 <= 3000
Sand 0,2 – 2 Grain Size 300 <= 2000
400 <= 3000
Gravel 2 – 8 Grain Size 300 <= 2000
400 <= 3000
Other ground
materials
As recommended
by manufacturer
3. Name and overall dimension of the largest component:
Steel post Ø120mm, Length 5.00m
4. Name and weight of the heaviest component:
4 Steel posts, ~145 kg
5. Intended age group: 4 years and over
6. Please Note this equipment is set into concrete.
Concrete: C25/30, Required Concrete = 1,6 m³
Foundations/Area to be excavated::
4x 90°1,00 m x 1,00 m x 0,40 m
4x 90°1,00 m x 1,00 m x 0,90 m
Inc. 10 cm drainage
Round off foundation edges (min. R = 100mm)! Sizes of
foundations are ‚“3-4“ (natural ground).
In case of sandy and soft soils, the surface measure of foundations have
to be enlarged for about 50%!
7. Assembly time, once foundations complete:
Approx. 3 hours – Required assistance: 2 People

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
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Voglnestbaum Mini 4652-30 - 7 -
8. Any spare parts which may be required can be obtained directly from your
supplier.
9. We hereby confirm that this item of play equipment has been tested and
certified in accordance with the play equipment standard EN1176.

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected] - www.huck.net
- 8 - Voglnestbaum Mini 4652-30 Vogelnestb
2 Delivery Contents (parts list with part numbers)
2.1 in Words
Table 3-1: Delivery Contents, in words
Pos.
Quantity
Element /
Description
Size O.K.
Missing
1 4 Steel Posts, Galvanised Ø 102 mm, 5.00 m
Long
2 1 Headstock Piece
3 1 Connection Cover Cap Ø 360 mm
4 1 Pre-Assembled Net
100
1 Threaded Bolt M16 x 165 mm
101
1 Cap M16
102
1 Stop Nut M16
103
1 Nut M16
104
1 Washer Ø 17
105
4 Self Tapping Screw 5,5 x 25 mm
106
8 U-Disc B6
107
12 Pipe Clamp with Galvanised
bolt and lock nut
for Ø 102 mm / M10 x
40 / M10
108
4 Pipe Clamp with threaded rod
and 2 x nuts
M10 x 150 mm / M10
109
12 Ground Anchors
Paint brush and roller
Blue Paint ca. 2 Liter

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
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Voglnestbaum Mini 4652-30 - 9 -
2.2 In Symbols
Table 3-1: Delivery Contents, in symbols
Pos.
Quantity
Symbol Size
1 4 Steel mast
Ø 102 mm,
5.00 m long
2 1
Headstock
for 102 mm
Steel Mast
3 1
Cover Cap
Ø 360 mm
4 1
Complete Net
100 1
Threaded Bolt
M16 x 165 mm
101 1
Nut Caps
M16
102 1
Stop Nut
M16
103 1
M16
104 1
Washer
17

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected] - www.huck.net
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Pos.
Quantity
Symbol Size
105 4
Self Tapping Screw
5,5 x 25 mm
106 8 U- Disc B6
107 12
Clamp
für Ø 101,6 mm
108 4
Clamp with Thread
für Ø 101,6 mm
109 12
Ground Anchor
Paint Brush and Roller
Blue Paint (ca. 2 Liter)

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected] - www.huck.net
Voglnestbaum Mini 4652-30 - 11 -
3 Erection Instructions

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected] - www.huck.net
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HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected] - www.huck.net
Voglnestbaum Mini 4652-30 - 13 -

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected] - www.huck.net
- 14 - Voglnestbaum Mini 4652-30 Vogelnestb

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected] - www.huck.net
Voglnestbaum Mini 4652-30 - 15 -

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected] - www.huck.net
- 16 - Voglnestbaum Mini 4652-30 Vogelnestb
Symbols and abreviations:
AB Setting time 7-8 days
D C25/30 for foundation
Required Concrete:1,6 m
3
Dt Detail View
F Fall Protection
G Drainage Layer 10 cm
Gehw. Pl. Provided by Customer
O.K Ground Level
PS Space Requirements including safety surfacing ~32,45 m
2
Round off foundation edges (min.R = 100mm) sizes of
foundations are designed for soil class „4-5“ (natural ground)
Soil Class
4:
soft to medium plasticity, interleave bound with
minor portion of stone (portion <30% with bigger diameter of
63mm grain size).
Soil Class 5: ground with soil class 3 and 4 with big portion of
stones (portion>30% with bigger diameter of 63mm grain size)
In case of sandy and soft soils, the surface measure of
foundations have to be enlarged for about 50%!
See drawings for details of shortcuts

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected] - www.huck.net
Voglnestbaum Mini 4652-30 - 17 -
4 Post Installation Checks
If the equipment has not been installed safely, you must ensure that the
public is prevented from using it.
4.1 Marking Filler Depth
•Labelling the posts to show the depth of material provided as fall protection
(i.e. loose filler)
4.2 The Equipment has not been installed safely in the following cases:
•Installation of equipment is not complete
•The protective surface has not been installed yet.
•Appropriate maintenance work cannot guarantee operational safety.
4.3 Removal of all assembly aids
•Please make sure that all assembly aids have been removed from the playing
area. The equipment must not be approved for use until this check has been
carried out.
4.4 Information about inspection of the equipment before it is used for the
first time
•There is no special inspection requirements to be met before the equipment is
used for the first time.
4.5 Retighten Bolts
•After one week of play, please retighten all bolts again. Later upon respective
maintenance.

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected] - www.huck.net
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BMaintenance Instructions
Midi Climbing Teepee
Art. 4587-23

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected] - www.huck.net
Voglnestbaum Mini 4652-30 - 19 -
5 Introduction Maintenance
5.1 General Information
This equipment should be installed, inspected, maintaned and operated in
accordance with EN1176-7 guideline.
Please Note: Providing any necessary repairs are carried out, a piece of
play equipment that is inspected regularly cannot become so damaged it
is dangerous.
Any spare parts which may be required can be obtained directly from you
supplier
This equipment should only be assembled, maintained and repaired by
persons with the necessary expertise.
A copy of the inspection record should be given to the operator, who
must confirm receipt.
This maintenance instruction is based on the standard
“EN1176”

HUCK Seiltechnik GmbH - Dillerberg 3 – 35614 Asslar-Berghausen
[email protected] - www.huck.net
- 20 - Voglnestbaum Mini 4652-30 Vogelnestb
6 General Maintenance Information
6.1 Maintenance Intervals
Maintenance intervals are based on average use. Please note that more
frequent inspections and/or maintenance are required if the play equipment is
subject to intensive use.
6.2 Inspection Frequency
The frequency of inspections must be based on actual use. Factors that affect
frequency include vandalism, location (e.g. coastal proximity), air pollution and
the age of the equipment.
6.3 Maintenance products and procedures
All nuts and bolts are hot-dip galvanised or stainless steel. One of the
characteristics of stainless steel is that uncontrolled cold welding may occur
when the nuts are tightened. To prevent this it is necessary to spray the nuts
and bolts with teflon spray or another similiar lubricant.
6.4 Spare parts
All spare parts must conform to the manufacturers specifications.
6.5 Identifying Spare Parts
All spare parts are listed in the parts list. The parts list follows the installation
requirements.
6.6 Special Instructions for the disposal of individual equipment
components
No special instructions are necessary
6.7 Special Measures During the Break-In Period
No later than 2 weeks after assembly, all screwed connections should be
checked and tightened if necessary.
6.8 Maintenance of Protective Surfaces
Surfaces providing fall protection must also be maintained regularly. It is
particularly important to maintain the correct level of loose surface material
and add more if necessary.